Danfoss VLT PROFIBUS DP MCA 101 Betriebsanleitung

MAKING MODERN LIVING POSSIBLE

Programming Guide

VLT®PROFIBUS DP MCA 101

VLT®Frequency Converter Series FC 102 • FC 103 • FC 202

FC 301/302 • FCD 302 • FCP 106 • FCM 106

vlt-drives.danfoss.com

Contents

1 Introduction 3

1.1 Purpose of the Manual 3

1.2 Additional Resources 3

1.3 Document and Software Version 3

1.4 Product Overview 3

1.5 Approvals and Certications 4

1.6 Symbols, Abbreviations, and Conventions 5

2 Safety 6

2.1 Safety Symbols 6

2.2 Qualied Personnel 6

2.3 Safety Precautions 6

3 Conguration 8

3.1 Congure the PROFIBUS Network 8

3.2 Congure the Master 9

3.2.1 GSD File 9

3.3 Congure the Frequency Converter 11

3.3.1 Frequency Converter Parameters 11

3.3.2 LEDs 12

4 Control 13

4.1 PPO Types 13

4.2 Process Data 15

4.2.1 Process Control Data 15

4.2.2 Process Status Data 15

4.2.3 Reference Handling 15

4.2.4 Process Control Operation 16

4.2.5 Inuence of the Digital Input Terminals on FC Control Mode 16

4.3 Control Prole 16

4.4 PROFIdrive Control Prole 17

4.4.1 Control Word According to PROFIdrive Prole (CTW) 17

4.4.2 Status Word According to PROFIdrive Prole (STW) 18

4.4.3 PROFIdrive State Transition Diagram 20

4.5 Danfoss FC Control Prole 21

4.5.1 Control Word According to FC Prole (CTW) 21

4.5.2 Status Word According to FC Prole (STW) 22

4.6 Synchronize and Freeze 23

4.6.1 Sync/Unsync 23

4.6.2 Freeze/Unfreeze 24

Contents Programming Guide

5 Parameter Access 25

5.1 Parameter Access in General 25

5.2 DP-V1 Parameter Access 25

5.3 PCV Parameter Access 31

5.4 PROFIBUS DP Parameter and Data Type 33

6 Parameters 36

6.1 8-** PROFIBUS Parameters 36

6.2 9-** and 16-** PROFIBUS Parameters 39

6.3 PROFIBUS-specic Parameter List 46

7 Application Examples 48

7.1 Example 1: Process Data with PPO Type 6 48

7.2 Example 2: Control Word Telegram using PPO Type 49

7.3 Example 3: Status Word Telegram using PPO Type 50

7.4 Example 4: PLC Programming 51

8 Troubleshooting 53

8.1 Diagnosis 53

8.2 No Response to Control Signals 53

8.3 Warnings and Alarms 56

8.4 Fault Messages via DP Diagnosis 58

8.5 Extended Diagnosis 59

Index 60

Contents VLT®PROFIBUS DP MCA 101

1 Introduction

1.1 Purpose of the Manual

The VLT

PROFIBUS DP MCA 101 Programming Guide

provides information about:

•Conguring the system.

•Controlling the frequency converter.

•Parameter access.

•Programming.

•Troubleshooting.

•Typical application examples.

The programming guide is intended for use by qualied

personnel familiar with the VLT®frequency converter, with

PROFIBUS technology, and with the PC or PLC used as a

master in the system.

Read the instructions before programming and follow the

procedures in this manual.

VLT®is a registered trademark.

1.2 Additional Resources

Resources available for the frequency converters and

optional equipment:

•The VLT

Operating Instructions provide the

necessary information for getting the frequency

converter up and running.

•The VLT

Design Guide provides detailed

information about capabilities and functionality

to design motor control systems.

•The VLT

Programming Guide provides greater

detail on working with parameters and many

application examples.

•The VLT

PROFIBUS DP MCA 101 Installation Guide

provides information about installing the

PROFIBUS and troubleshooting.

•The VLT

PROFIBUS DP MCA 101 Programming

Guide provides information about conguring the

system, controlling the frequency converter,

parameter access, programming, troubleshooting,

and some typical application examples.

Supplementary publications and manuals are available

from Danfoss. See vlt-drives.danfoss.com/Support/Technical-

Documentation/ for listings.

1.3 Document and Software Version

This manual is regularly reviewed and updated. All

suggestions for improvement are welcome. Table 1.1 shows

the document version and the corresponding software

version.

Edition Remarks Software

version

MG37G2xx •Information about VLT®DriveMotor

FCP 106/FCM 106 added.

•New feature for fast PCD communi-

cation for MCO 305.

5.20

Table 1.1 Document and Software Version

1.4 Product Overview

1.4.1 Features of PROFIBUS DP-V1

•2 dierent state machines can be selected:

PROFIdrive prole or Danfoss FC prole.

•Communication using PROFIBUS DP-V1, master

class 1, and master class 2.

•Backward compatibility: New protocol extensions

retain all the functions of the previous versions.

•Intelligent base for future technologies such as

OPC, FDT/DTM, PROFINET.

•Bus timeout reaction.

•PLC/CPU stop reaction.

•8 PPO types available.

•Numerous relevant process data (PCD) types

available.

•Automatic detection of baud rate and PPO type.

•Extended diagnosis available.

•Alarms and warnings available as text messages

within the PLC.

•Conguration via MCT 10 Set-up Software.

•Equally long bus cycle time congurable in PLC

system.

•Improved network eciency, since the cyclic

parameter channel is no longer required.

•Short bus cycle times compared to industrial

Ethernet.

•Backwards compatibility with DP.

Introduction Programming Guide

1.4.2 Technical Overview

PROFIBUS

PROFIBUS is an international standard for eldbus

communication in automation technology (IEC 61158 and

IEC 61784). The member companies of the PROFIBUS

International User Community support the standard.

For information about PROFIBUS and downloads for

PROFIBUS DP and the PROFIdrive prole, refer to

www.Probus.com.

PROFIBUS DP-V1

The PROFIBUS DP protocol enables communication

between PROFIBUS masters and slaves.

Congure communication via MCT 10 Set-up Software.

Cyclic/acyclic communication

•PLC communicates with telegrams of constant

length.

•Fits time-critical requirements.

•Cyclic transmission via PPO types.

•Extended diagnosis.

130BA078.11

PLC

Illustration 1.1 PROFIBUS DP-V0

Features of a master class 1 connection:

•Cyclic data exchange (DP-V0).

•Acyclic read/write on parameters.

•Extended diagnosis.

The acyclic connection is xed and cannot be changed

during operation.

Features of a master class 2 connection:

•Initiate/abort acyclic connection.

•Acyclic read/write on parameters.

The acyclic connection can be established (initiated) or

removed (aborted) dynamically even when a master class 1

is active on the network. Use the DP-V1 acyclic connection

for general parameter access as an alternative to the PCV

parameter channel.

130BA079.11

PLC

Master class 1

PC tool

Master class 2

Illustration 1.2 PROFIBUS DP-V1

The PROFIBUS DP extension DP-V1 allows acyclic as well as

cyclic data communication. This feature can be used by a

DP master class 1, for example PLC, as well as a DP master

class 2, for example PC tool.

1.5 Approvals and Certications

More approvals and certications are available. For more

information, contact a local Danfoss partner.

Introduction VLT®PROFIBUS DP MCA 101

1.6 Symbols, Abbreviations, and

Conventions

CAN Controller area network

CTW Control word

DP Distributed periphery

DTM

DU Data unit

EEPROM Electrical erasable programmable read-only memory

EMC Electromagnetic compatibility

FDT Field device tool

HMI

IND Sub index

LCD Liquid crystal display

LCP Local control panel

LED Light emitting diode

MAV Main actual value

MC1 Master class 1

MC2 Master class 2

MRV Main reference value

OPC

PC Personal computer

PCD Process data

PCA Parameter characteristics

PCV Parameter characteristics value

PDU Protocol data unit

PLC Programmable logic control

PNU Parameter number

PPO Parameter-process data

PVA Parameter value

RC Request/response characteristics

SAP Service access point

SMP Spontaneous message

STW Status word

Table 1.2 Symbols and Abbreviations

Conventions

Numbered lists indicate procedures.

Bullet lists indicate other information and description of illustrations.

Italicized text indicates:

•Cross-reference.

•Link.

•Footnote.

•Parameter name.

•Parameter group name.

•Parameter option.

* indicates a default setting in a parameter.

Introduction Programming Guide

2 Safety

2.1 Safety Symbols

The following symbols are used in this manual:

WARNING

Indicates a potentially hazardous situation that could

result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation that could

result in minor or moderate injury. It can also be used to

alert against unsafe practices.

NOTICE

Indicates important information, including situations that

can result in damage to equipment or property.

2.2 Qualied Personnel

Correct and reliable transport, storage, installation,

operation, and maintenance are required for the trouble-

free and safe operation of the frequency converter. Only

qualied personnel are allowed to install and operate this

equipment.

Qualied personnel are dened as trained sta, who are

authorized to install, commission, and maintain equipment,

systems, and circuits in accordance with pertinent laws and

regulations. Also, the qualied personnel must be familiar

with the instructions and safety measures described in

these operating instructions.

2.3 Safety Precautions

WARNING

HIGH VOLTAGE

Frequency converters contain high voltage when

connected to AC mains input, DC supply, or load sharing.

Failure to perform installation, start-up, and maintenance

by qualied personnel can result in death or serious

injury.

•Only qualied personnel must perform instal-

lation, start-up, and maintenance.

WARNING

UNINTENDED START

When the frequency converter is connected to AC mains,

DC supply, or load sharing, the motor may start at any

time. Unintended start during programming, service, or

repair work can result in death, serious injury, or

property damage. The motor can start with an external

switch, a eldbus command, an input reference signal

from the LCP or LOP, via remote operation using MCT 10

Set-up Software, or after a cleared fault condition.

To prevent unintended motor start:

•Press [O/Reset] on the LCP before

programming parameters.

•Disconnect the frequency converter from the

mains.

•Completely wire and assemble the frequency

converter, motor, and any driven equipment

before connecting the frequency converter to

AC mains, DC supply, or load sharing.

WARNING

DISCHARGE TIME

The frequency converter contains DC-link capacitors,

which can remain charged even when the frequency

converter is not powered. High voltage can be present

even when the warning LED indicator lights are o.

Failure to wait the specied time after power has been

removed before performing service or repair work can

result in death or serious injury.

•Stop the motor.

•Disconnect AC mains and remote DC-link power

supplies, including battery back-ups, UPS, and

DC-link connections to other frequency

converters.

•Disconnect or lock PM motor.

•Wait for the capacitors to discharge fully. The

minimum duration of waiting time is specied

in the chapter Safety in the operating

instructions supplied with the frequency

converter.

•Before performing any service or repair work,

use an appropriate voltage measuring device to

make sure that the capacitors are fully

discharged.

Safety VLT®PROFIBUS DP MCA 101

WARNING

LEAKAGE CURRENT HAZARD

Leakage currents exceed 3.5 mA. Failure to ground the

frequency converter properly can result in death or

serious injury.

•Ensure the correct grounding of the equipment

by a certied electrical installer.

WARNING

EQUIPMENT HAZARD

Contact with rotating shafts and electrical equipment

can result in death or serious injury.

•Ensure that only trained and qualied personnel

perform installation, start-up, and maintenance.

•Ensure that electrical work conforms to national

and local electrical codes.

•Follow the procedures in this guide.

CAUTION

INTERNAL FAILURE HAZARD

An internal failure in the frequency converter can result

in serious injury when the frequency converter is not

properly closed.

•Ensure that all safety covers are in place and

securely fastened before applying power.

Safety Programming Guide

3Conguration

3.1 Congure the PROFIBUS Network

Ensure that all PROFIBUS stations connected to the same

bus network have a unique station address.

Select the PROFIBUS address of the frequency converter

via:

•Hardware switches.

•Parameter 9-18 Node Address.

•The PROFIBUS command SSA (set station

address).

3.1.1 Setting the PROFIBUS Address using

the DIP Switches

To set the PROFIBUS address using the DIP switches:

1. Switch o the supply.

2. Select an address in the range 0–125. Factory

setting is 127.

3. For location of the DIP switches, refer to

Illustration 3.1 and Illustration 3.2.

4. Set the switches according to the address, see

Table 3.1.

Switch 8 7 6 5 4 3 2 1

Address

value

Not

used

+64 +32 +16 +8 +4 +2 +1

5 Not

used

OFF OFF OFF OFF ON OFF ON

35 Not

used

OFF ON OFF OFF OFF ON ON

82 Not

used

ON OFF ON OFF OFF ON OFF

Table 3.1 Examples: Setting the PROFIBUS Address using the

DIP Switches

NOTICE

Switch o the supply before changing the DIP switches.

130BD878.10

1 2

SW. ver. XX.XX

OFF

Code No. 130B1100

Termination SN

Address

OFF

S600

S300

LD202 LD200

LD201 LD203

ON ON

8 7 6 5 4 3 2 1

PROFIBUS Option A

1 Termination switch

2 DIP switches

Illustration 3.1 Location and Sequence of the DIP Switches

The DIP switches in the FCD 302 are placed below the

inverter part, see Illustration 3.2.

130BB708.10

Illustration 3.2 FCD 302 Dip Switches

Setting the PROFIBUS address via parameter 9-18 Node

Address

1. Switch o the supply.

2. Set the DIP switch to 126 or 127 (factory switch

setting).

3. Set the address via parameter 9-18 Node Address

or the PROFIBUS SSA-command.

4. The address change comes into eect at the next

power-up.

Conguration VLT®PROFIBUS DP MCA 101

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