Danfoss VLT Betriebsanleitung

Contents

1 Introduction

Approvals 4

Symbols 4

Abbreviations 5

Definitions 7

2 How to Programme

Local Control Panel 13

How to Operate Graphical LCP (GLCP) 13

How to operate numeric LCP (NLCP) 18

Quick Menu mode 21

Function Set-ups 24

Main Menu Mode 27

3 Parameter Description

Parameter Selection 31

Main Menu Structure 31

Main Menu - Operation and Display - Group 0 32

Main Menu - Load and Motor - Group 1 48

Main Menu - Brakes - Group 2 59

Main Menu - Reference/Ramps - Group 3 63

Main Menu - Limits/Warnings - Group 4 72

Main Menu - Digital In/Out - Group 5 77

Main Menu - Analog In/Out - Group 6 93

Main Menu - Communications and Options - Group 8 102

Main Menu - Profibus - Group 9 115

Main Menu - CAN Fieldbus - Group 10 124

Main Menu - LonWorks - Group 11 129

Main Menu - Smart Logic - Group 13 131

Main Menu - Special Functions -Group 14 146

Main Menu - Frequency Converter Information - Group 15 155

Main Menu - Data Readouts - Group 16 163

Main Menu - Data Readouts 2 - Group 18 172

Main Menu - FC Closed Loop - Group 20 175

Main Menu - Extended Closed Loop - Group 21 189

Main Menu - Application Functions - Group 22 201

Main Menu - Time-based Functions - Group 23 216

Main Menu - Application Functions 2 - Group 24 232

Main Menu - Cascade Controller - Group 25 240

VLT

HVAC Drive Programming Guide Contents

MG.11.C9.02 - VLT®is a registered Danfoss trademark

Main Menu - Analog I/O Option MCB 109 - Group 26 253

4 Troubleshooting

263

Alarm Words 267

Warning Words 268

Extended Status Words 269

Fault Messages 270

5 Parameter Lists

277

Parameter Options 277

Default settings 277

0-** Operation and Display 278

1-** Load / Motor 279

2-** Brakes 280

3-** Reference / Ramps 280

4-** Limits / Warnings 281

5-** Digital In / Out 282

6-** Analog In / Out 283

8-** Communication and Options 284

9-** Profibus 285

10-** CAN Fieldbus 286

11-** LonWorks 286

13-** Smart Logic Controller 287

14-** Special Functions 288

15-** FC Information 289

16-** Data Readouts 291

18-** Info & Readouts 293

20-** FC Closed Loop 294

21-** Ext. Closed Loop 295

22-** Application Functions 297

23-** Time Based Funtions 298

24-** Application Functions 2 299

25-** Cascade Pack Controller 300

26-** Analog I / O Option MCB 109 301

Index

302

Contents VLT

HVAC Drive Programming Guide

MG.11.C9.02 - VLT®is a registered Danfoss trademark

1Introduction

VLT HVAC Drive

FC 100 Series

Software version: 3.3.x

This guide can be used with all VLT HVAC Drive frequency converters

with software version 3.3.x.

The actual software version number can be read from

par. 15-43

Software Version

1.1.1 Copyright, Limitation of Liability and Revision Rights

This publication contains information proprietary to Danfoss. By accepting and using this manual the user agrees that the information contained herein

will be used solely for operating equipment from Danfoss or equipment from other vendors provided that such equipment is intended for communication

with Danfoss equipment over a serial communication link. This publication is protected under the Copyright laws of Denmark and most other countries.

Danfoss does not warrant that a software program produced according to the guidelines provided in this manual will function properly in every physical,

hardware or software environment.

Although Danfoss has tested and reviewed the documentation within this manual, Danfoss makes no warranty or representation, neither expressed nor

implied, with respect to this documentation, including its quality, performance, or fitness for a particular purpose.

In no event shall Danfoss be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information

contained in this manual, even if advised of the possibility of such damages. In particular, Danfoss is not responsible for any costs, including but not

limited to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute

these, or any claims by third parties.

Danfoss reserves the right to revise this publication at any time and to make changes to its contents without prior notice or any obligation to notify former

or present users of such revisions or changes.

VLT

HVAC Drive Programming Guide 1 Introduction

MG.11.C9.02 - VLT®is a registered Danfoss trademark

1.1.2 Approvals

1.1.3 Symbols

Symbols used in this guide.

NB!

Indicates something to be noted by the reader.

Indicates a general warning.

Indicates a high-voltage warning.

*Indicates default setting

1 Introduction VLT

HVAC Drive Programming Guide

MG.11.C9.02 - VLT®is a registered Danfoss trademark

1.1.4 Abbreviations

Alternating current AC

American wire gauge AWG

Ampere/AMP A

Automatic Motor Adaptation AMA

Current limit ILIM

Degrees Celsius °C

Direct current DC

Drive Dependent D-TYPE

Electro Magnetic Compatibility EMC

Electronic Thermal Relay ETR

Frequency Converter FC

Gram g

Hertz Hz

Kilohertz kHz

Local Control Panel LCP

Meter m

Millihenry Inductance mH

Milliampere mA

Millisecond ms

Minute min

Motion Control Tool MCT

Nanofarad nF

Newton Meters Nm

Nominal motor current IM,N

Nominal motor frequency fM,N

Nominal motor power PM,N

Nominal motor voltage UM,N

Parameter par.

Protective Extra Low Voltage PELV

Printed Circuit Board PCB

Rated Inverter Output Current IINV

Revolutions Per Minute RPM

Regenerative terminals Regen

Second s

Synchronous Motor Speed ns

Torque limit TLIM

Volts V

The maximum output current IVLT,MAX

The rated output current supplied by the frequency converter IVLT,N

VLT

HVAC Drive Programming Guide 1 Introduction

MG.11.C9.02 - VLT®is a registered Danfoss trademark

1.1.5 Available Literature for VLT HVAC Drive

-Operating Instructions MG.11.Ax.yy provide the necessary information for getting the frequency converterdrive up and running.

-Operating Instructions VLT HVAC Drive High Power, MG.11.Fx.yy

-Design Guide MG.11.Bx.yy entails all technical information about the frequency converterdrive and customer design and applications.

-Programming Guide MG.11.Cx.yy provides information on how to programme and includes complete parameter descriptions.

-Mounting Instruction, Analog I/O Option MCB109, MI.38.Bx.yy

-Application Note, Temperature Derating Guide, MN.11.Ax.yy

-PC-based Configuration Tool MCT 10DCT 10, MG.10.Ax.yy enables the user to configure the frequency converterdrive from a Windows™based

PC environment.

-Danfoss VLT®Energy Box software at

www.danfoss.com/BusinessAreas/DrivesSolutions

www.geelectrical.com/driveswww.trane.com/vfd then

choose PC Software Download

-VLT HVAC Drive Drive Applications, MG.11.Tx.yy

-Operating Instructions VLT HVAC Drive Profibus, MG.33.Cx.yy

-Operating Instructions VLT HVAC Drive Device Net, MG.33.Dx.yy

-Operating Instructions VLT HVAC Drive BACnet, MG.11.Dx.yy

-Operating Instructions VLT HVAC Drive LonWorks, MG.11.Ex.yy

-Operating Instructions VLT HVAC Drive Metasys, MG.11.Gx.yy

-Operating Instructions VLT HVAC Drive FLN, MG.11.Zx.yy

-Output Filter Design Guide, MG.90.Nx.yy

-Brake Resistor Design Guide, MG.90.Ox.yy

x = Revision number

yy = Language code

Danfoss technical literature is available in print from your local Danfoss Sales Office or online at:

www.danfoss.com/BusinessAreas/DrivesSolutions/Documentations/Technical+Documentation.htm

1 Introduction VLT

HVAC Drive Programming Guide

MG.11.C9.02 - VLT®is a registered Danfoss trademark

1.1.6 Definitions

Frequency converter:

IVLT,MAX

Maximum output current.

IVLT,N

Rated output current supplied by the frequency converter.

UVLT, MAX

Maximum output voltage.

Input:

Control command

Start and stop the connected motor by means of LCP and digital inputs.

Functions are divided into two groups.

Functions in group 1 have higher priority than functions in group 2.

Group 1 Reset, Coasting stop, Reset and Coasting

stop, Quick-stop, DC braking, Stop and the

"Off" key.

Group 2 Start, Pulse start, Reversing, Start reversing,

Jog and Freeze output

Motor:

Motor Running

Torque generated on output shaft and speed from zero rpm to max. speed on motor.

fJOG

Motor frequency when the jog function is activated (via digital terminals).

Motor frequency.

fMAX

Maximum motor frequency.

fMIN

Minimum motor frequency.

fM,N

Rated motor frequency (nameplate data).

Motor current (actual).

IM,N

Rated motor current (nameplate data).

nM,N

Rated motor speed (nameplate data).

Synchronous motor speed

=2×

par

. 1 −23 × 60

par

. 1 −39

PM,N

Rated motor power (nameplate data in kW or HP).

TM,N

Rated torque (motor).

Instantaneous motor voltage.

UM,N

Rated motor voltage (nameplate data).

Break-away torque

VLT

HVAC Drive Programming Guide 1 Introduction

MG.11.C9.02 - VLT®is a registered Danfoss trademark

ηVLT

The efficiency of the frequency converter is defined as the ratio between the power output and the power input.

Start-disable command

A stop command belonging to the group 1 control commands - see this group.

Stop command

See Control commands.

References:

Analog Reference

A signal transmitted to the analog inputs 53 or 54, can be voltage or current.

Binary Reference

A signal transmitted to the serial communication port.

Preset Reference

A defined preset reference to be set from -100% to +100% of the reference range. Selection of eight preset references via the digital terminals.

Pulse Reference

A pulse frequency signal transmitted to the digital inputs (terminal 29 or 33).

RefMAX

Determines the relationship between the reference input at 100% full scale value (typically 10 V, 20mA) and the resulting reference. The maximum

reference value set in par. 3-03

Maximum Reference

RefMIN

Determines the relationship between the reference input at 0% value (typically 0V, 0mA, 4mA) and the resulting reference. The minimum reference value

set in par. 3-02

Minimum Reference

Miscellaneous:

Analog Inputs

The analog inputs are used for controlling various functions of the frequency converter.

There are two types of analog inputs:

Current input, 0-20 mA and 4-20 mA

Voltage input, 0-10 V DC ()

Voltage input, -10 - +10 V DC ().

Analog Outputs

The analog outputs can supply a signal of 0-20 mA, 4-20 mA.

Automatic Motor Adaptation, AMA

AMA algorithm determines the electrical parameters for the connected motor at standstill.

Brake Resistor

The brake resistor is a module capable of absorbing the brake power generated in regenerative braking. This regenerative braking power increases the

intermediate circuit voltage and a brake chopper ensures that the power is transmitted to the brake resistor.

CT Characteristics

Constant torque characteristics used for all applications such as conveyor belts, displacement pumps and cranes.

Digital Inputs

The digital inputs can be used for controlling various functions of the frequency converter.

Digital Outputs

1 Introduction VLT

HVAC Drive Programming Guide

MG.11.C9.02 - VLT®is a registered Danfoss trademark

The frequency converter features two Solid State outputs that can supply a 24 V DC (max. 40 mA) signal.

DSP

Digital Signal Processor.

ETR

Electronic Thermal Relay is a thermal load calculation based on present load and time. Its purpose is to estimate the motor temperature.

Hiperface®

Hiperface®is a registered trademark by Stegmann.

Initialising

If initialising is carried out (par. 14-22

Operation Mode

), the frequency converter returns to the default setting.

Intermittent Duty Cycle

An intermittent duty rating refers to a sequence of duty cycles. Each cycle consists of an on-load and an off-load period. The operation can be either

periodic duty or non-periodic duty.

LCP

The Local Control Panel makes up a complete interface for control and programming of the frequency converter. The control panel is detachable and can

be installed up to 3 metres from the frequency converter, i.e. in a front panel by means of the installation kit option.

lsb

Least significant bit.

msb

Most significant bit.

MCM

Short for Mille Circular Mil, an American measuring unit for cable cross-section. 1 MCM = 0.5067 mm2.

On-line/Off-line Parameters

Changes to on-line parameters are activated immediately after the data value is changed. Changes to off-line parameters are not activated until you enter

[OK] on the LCP.

Process PID

The PID control maintains the desired speed, pressure, temperature, etc. by adjusting the output frequency to match the varying load.

PCD

Process Data

Power Cycle

Switch off the mains until display (LCP) is dark – then turn power on again

Pulse Input/Incremental Encoder

An external, digital pulse transmitter used for feeding back information on motor speed. The encoder is used in applications where great accuracy in

speed control is required.

RCD

Residual Current Device.

Set-up

You can save parameter settings in four Set-ups. Change between the four parameter Set-ups and edit one Set-up, while another Set-up is active.

SFAVM

Switching pattern called Stator Flux oriented Asynchronous Vector Modulation (par. 14-00

Switching Pattern

Slip Compensation

The frequency converter compensates for the motor slip by giving the frequency a supplement that follows the measured motor load keeping the motor

speed almost constant..

Smart Logic Control (SLC)

The SLC is a sequence of user defined actions executed when the associated user defined events are evaluated as true by the Smart Logic Controller.

(Parameter group 13-** Smart Logic Control (SLC).

STW

Status Word

FC Standard Bus

Includes RS 485 bus with FC protocol or MC protocol. See par. 8-30

Protocol

Thermistor:

A temperature-dependent resistor placed where the temperature is to be monitored (frequency converter or motor).

VLT

HVAC Drive Programming Guide 1 Introduction

MG.11.C9.02 - VLT®is a registered Danfoss trademark

Trip

A state entered in fault situations, e.g. if the frequency converter is subject to an over-temperature or when the frequency converter is protecting the

motor, process or mechanism. Restart is prevented until the cause of the fault has disappeared and the trip state is cancelled by activating reset or, in

some cases, by being programmed to reset automatically. Trip may not be used for personal safety.

Trip Locked

A state entered in fault situations when the frequency converter is protecting itself and requiring physical intervention, e.g. if the frequency converter is

subject to a short circuit on the output. A locked trip can only be cancelled by cutting off mains, removing the cause of the fault, and reconnecting the

frequency converter. Restart is prevented until the trip state is cancelled by activating reset or, in some cases, by being programmed to reset automatically.

Trip may not be used for personal safety.

VT Characteristics

Variable torque characteristics used for pumps and fans.

VVCplus

If compared with standard voltage/frequency ratio control, Voltage Vector Control (VVCplus) improves the dynamics and the stability, both when the speed

reference is changed and in relation to the load torque.

60°AVM

Switching pattern called 60°Asynchronous Vector Modulation (par. 14-00

Switching Pattern

Power Factor

The power factor is the relation between I1and IRMS.

Power

factor

cos

IRMS

The power factor for 3-phase control:

cos

ϕ1

IRMS

since

cos

ϕ1 = 1

The power factor indicates to which extent the frequency converter im-

poses a load on the mains supply.

The lower the power factor, the higher the IRMS for the same kW per-

formance.

IRMS

2+ .. +

In addition, a high power factor indicates that the different harmonic currents are low.

The frequency converters' built-in DC coils produce a high power factor, which minimizes the imposed load on the mains supply.

1 Introduction VLT

HVAC Drive Programming Guide

MG.11.C9.02 - VLT®is a registered Danfoss trademark

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