Danfoss Holip HLP-V Series Bedienungsanleitung

HLP-VSeries

Safety 4

Safetyregulations 4

Warningagainstunintended start 4

Installationofmechanicalbrake 4

Technicaldata 6

Generaltechnicaldata 6

Electricaldata 13

Fuses 16

Dimensions 19

Mechanicaldimensions 19

Installation 20

Mechanicalinstallation 20

Electricalinstallation-mainssupply 22

Safetygrounding 22

Extra protection (RCD) 22

RFIswitch 22

Installationof motor cables 23

Connectionof motor 23

Directionof motor rotation 23

Electricalinstallation -brakecable 24

Electricalinstallation-relayoutputs 24

Electricalinstallation-24VoltexternalDC supply 24

Electricalinstallation-loadsharing 25

Electricalinstallation-busconnection 25

Installation ofcontrolcables 26

Connectionexamples 28

OperationoftheHLP-V 31

Controlpanel(LCP) 31

Controlpanel-display 31

Controlpanel-LEDs 32

Controlpanel-controlkeys 32

Quick Setup 35

Parameter selection 35

Menu mode 35

Manualinitialization 37

Contents

HLP-VSeries

Programming 39

Operation&Display 39

Load andmotor 46

Referencesand limits 59

Parameters-Inputsandoutputs 68

Specialfunctions 84

Parameters-Serialcommunication 100

Parameters-Technicalfunctionsand diagnostics 108

Messages 115

Trouble-shooting 115

Display-Statusmessages 116

Warningsandalarms 119

Warnings 120

Parameters 127

HLP-VSeries

Holip-V Series

Instruction Manual

ThisInstructionManualcanbeusedforallHolip-VSeriesadjustablefrequencydrives.

Thesoftware versionnumber canbeseenfromparameter624.

The HLP-VAdjustableFrequencyDrive

containsdangerousvoltageswhencon-

nected tolinevoltage.Afterdisconnect-

ingfromtheline waitatleast 15 minutes

beforetouchinganyelectrical

components.

Alsomakesure thatother voltage inputs

havebeendisconnected,suchasexter-

nal24VDC, load-sharing(linkage ofDC

intermediatecircuit),aswellasthemo-

torconnection forkineticback-up. Only

acompetentelectricianshouldcarryout

theelectricalinstallation. Improper instal-

lation ofthemotor ortheHolipmaycause

equipmentfailure,seriousinjuryordeath.

FollowthismanualandNationalElectri-

calCodesandlocalsafetycodes.

NOTE

ElectrostaticPrecaution; Electrostaticdis-

charge(ESD).Manyelectroniccompo-

nentsare sensitivetostaticelectricity.

Voltagessolowthattheycannotbefelt,

seenor heard, canreducethelife, affect

performance, or completelydestroysen-

sitiveelectroniccomponents.Whenper-

formingservice,properESDequipment

shouldbe used toprevent possibledam-

age fromoccurring.

It istheresponsibilityof theuser or the

personinstallingtheHoliptoprovide

propergrounding,aswellasmotorover-

load andbranchcircuitprotectionac-

cordingtotheNationalElectricalCode

and localcodes.

Byaltitudesabove2000 m, pleasecon-

tact Holip.

Technicaldata

HLP-VSeries

Safety regulations

1.The frequencyconvertermustbedisconnected

frommainsifrepairworkistobecarriedout.Check

that themainssupplyhasbeendisconnected and

thatthenecessarytimehaspassedbeforeremov-

ingmotorandmainsplugs.

2.The[STOP/RESET]keyonthecontrolpanelof

the frequency converterdoesnot disconnectthe

equipment frommainsandisthusnottobe used

asasafetyswitch.

3. Correctprotectiveearthingoftheequipment must

beestablished,theusermustbe protectedagainst

supplyvoltage, andthemotormustbeprotected

againstoverloadinaccordancewithapplicablena-

tionalandlocalregulations.

4. Theearthleakage currentsare higher than3.5

mA.

5.Protection against motor overload isnotincluded

inthefactorysetting.Ifthisfunctionisdesired,

set parameter 128todatavalue ETRtrip or data

value ETRwarning.

Note: Thefunctionisinitialisedat1.16 xrated

motor current andrated motor frequency. For the

NorthAmericanmarket: The ETRfunctionspro-

videclass20 motoroverload protectioninaccor-

dancewithNEC.

6. Donotremovetheplugsforthemotor andmain

supplywhilethefrequencyconverter isconnected

tomains.Checkthat themainssupplyhasbeen

disconnectedandthat thenecessarytimehasex-

piredbeforeremovingmotorandmainsplugs.

7. Pleasenotethat the frequencyconverterhasmore

voltageinputsthanL1,L2 andL3,when

loadsharing(linkingofDCintermediatecircuit)and

external24VDChavebeeninstalled.

Checkthat allvoltageinputshavebeendiscon-

nected and thatthenecessarytime haspassed

before repairworkiscommenced.

Warningagainst unintendedstart

1.The motorcanbebroughttoastopbymeansof

digitalcommands, buscommands, referencesor

alocalstop, whiletheadjustablefrequencydrive

isconnected totheACline.Thesestop functions

areNOTsufficienttoensurethatnounintended

startoccuresandshouldNOTbe usedfor per-

sonalsafetyconsiderations.

2. Whileparametersarebeing changed, themotor

maystart.Consequently, thestopkey Stop/Re-

set”mustalways beactivated,followingwhichdata

canbe modified.

3.Amotorthathasbeen stoppedmaystart if faults

occur inthe electronicsofthe adjustablefrequency

drive, orifatemporaryoverloadorafaultinthe

AClinesupplyorthemotor connectionceases.

Installationofmechanical brake

Donotconnect amechanicalbraketothe output

fromthefrequency converter beforethe relevant

parametersfor brakecontrolare parameterised.

(Selectionofoutputinparameter 319,321, 323or

326andcut-incurrent and frequencyinparam-

eter 223 and225).

Use onisolatedACline

See section RFISwitch regardinguseonisolated

ACline.

It isimportanttofollowtherecommendationsre-

gardinginstallationonITline, sincesufficientpro-

tectionofthecompleteinstallationmustbe

observed. Nottakingcare usingrelevant monitor-

ingdevicesforITline supplymayresultindamage.

HLP-VSeries

HLP-Vseries namelate explanation

MODEL: HLPV4040EBC3DV10

INPUT:3PH380-440V50/60Hz

OUTPUT:3PH380-440V61A,73A/55.6KVA

Freq-Range: 0~1000Hz

HOLIPELECTRONICTECHNOLOGYCO., LTD.

Technicaldata

HLP-VSeries

General technical data

AClinesupply(R,S,T):

Supplyvoltage380-440Vunits 3x380/400/415/440 V ±10%

Supplyfrequency 48-62 Hz+/-1%

Max. imbalanceofsupplyvoltage:

HLP-V4015-4550V ±2.0%ofrated supplyvoltage

TruePower factor () 0.90nominalatrated load

Displacement Power Factor(cos.) nearunity(>0.98)

No.of switchesonsupplyinput R,S,T approx. 1time/2min.

Max.shortcircuitrating 100,000 A

HLP-Voutput data(U, V, W):

Outputvoltage 0-100%ofsupplyvoltage

Output frequencyHLP-V4015-4050, 380-440 V 0-132 Hz,0-1000 Hz

Output frequencyHLP-V4060-4215, 380-440 V 0-132 Hz,0-450 Hz

Output frequencyHLP-V4350-4550, 380-440 V 0-132 Hz,0-300 Hz

Ratedmotor voltage,380-440 Vunits 380/400/415/440 V

Rated motorfrequency 50/60 Hz

Switching onoutput Unlimited

Ramptimes 0.05-3600 sec.

Torquecharacteristics:

Startingtorque, HLP-V4015-4550V 160%for 1min.

Startingtorque 180%for 0.5sec.

Acceleration torque 100%

Overloadtorque, HLP-V4015-4550 160%

Arrestingtorqueat0rpm(closed loop) 100%

Thetorque characteristicsgiven areforthe adjustablefrequency driveat thehighoverloadtorque level

(160%).At the normaloverload torque (110%), the valuesare lower.

Controlcard, digitalinputs:

Numberofprogrammabledigitalinputs 8

Terminalno. 16, 17, 18, 19, 27, 29, 32, 33

Voltagelevel 0-24 VDC (PNPpositivelogics)

Voltage level,logical ‘0’<5VDC

Voltage level,logical ‘1’>10 VDC

Maximumvoltageon input 28 VDC

Inputresistance,Ri 2k

Scanningtimeperinput3msec.

Reliablegalvanicisolation:Alldigitalinputsaregalvanicallyisolatedfromthesupplyvoltage(PELV). Inaddition,

the digitalinputscan be isolated from the other terminalson the controlcard byconnecting an external24 V

DC supply:

HLP-VSeries

Contorlcard,analog inputs:

No.of programmableanalog voltage inputs/thermistor inputs 2

Terminalno. 53, 54

Voltagelevel 0 - ±10 VDC(scalable)

Inputresistance,Ri10 k

No.ofprogrammableanalog current inputs 1

Terminalno. 60

Currentrange 0/4- ±20 mA(scalable)

Inputresistance,Ri 200

Resolution 10 bit+sign

Accuracyoninput Max.error1%of full scale

Scanningtime perinput 3msec.

Terminalno.ground 5 5

Reliablegalvanicisolation: All analog inputsare galvanicallyisolated fromthe supplyvoltage (PELV)*aswell

asother inputsand outputs.

Controlcard, pulse/encoder input:

No.ofprogrammablepulse/encoder inputs 4

Terminalno. 17, 29,32, 33

Max. frequencyon terminal17 5kHz

Max. frequency onterminals29,32,33 20 kHz(PNPopencollector)

Max. frequency onterminals29,32,33 65 kHz(Push-Pull)

Voltagelevel 0-24 VDC (PNPpositivelogics)

Voltage level,logical ‘0’<5VDC

Voltagelevel,logical ‘1’>10 VDC

Maximumvoltageon input 28 VDC

Inputresistance,Ri 2k

Scanningtime perinput 3msec.

Resolution 10 bit+sign

Accuracy(100-1 kHz),terminals17,29, 33 Max.error:0.5%offull scale

Accuracy (1-5 kHz), terminal17 Max.error:0.1%offull scale

Accuracy(1-65 kHz),terminals29, 33 Max.error:0.1%offull scale

Reliablegalvanicisolation:All pulse/encoder inputsare galvanicallyisolated from the supplyvoltage (PELV)

*. Inaddition,pulseand encoder inputscanbe isolated from the other terminalson the controlcard bycon-

necting an external24 VDC supplyand opening switch4.

Controlcard,digital/pulseandanalogoutputs:

No.of programmabledigitalandanalog outputs 2

Terminalno. 42, 45

Voltage levelat digital/pulseoutput 0-24 VDC

Minimumload toground(terminal39) atdigital/pulseoutput 600

Frequency ranges(digitaloutputused aspulseoutput) 0-32 kHz

Currentrangeatanalogoutput 0/4-20 mA

Technicaldata

HLP-VSeries

Maximumload toground (terminal39) atanalog output 500

Accuracyofanalog output Max. error: 1.5%of full scale

Resolutiononanalogoutput. 8bit

Reliablegalvanicisolation:Alldigitaland analogoutputsare galvanicallyisolated from thesupplyvoltage

(PELV)*, aswell asother inputsand outputs.

Controlcard, 24 VDC supply

Terminalno. 12, 13

Max. load (short-circuit protection) 200 mA

Terminalnos.ground 20, 39

Reliablegalvanicisolation: The 24 VDC supplyisgalvanicallyisolated from the supplyvoltage (PELV)*, but

hasthe samepotentialasthe analog outputs.

Controlcard, RS485 serialcommunication:

Terminalno. 68 (TX+, RX+),69 (TX-,RX-)

Reliablegalvanicisolation: Full galvanicisolation.

Relayoutputs: 1)

No. ofprogrammablerelayoutputs 2

Terminalnos., controlcard (resistiveloadonly) 4-5 (make)

Max.terminalload (AC1)on4-5,controlcard 50 VAC, 1A,50 VA

Max.terminalload (DC1)on4-5,controlcard 25 VDC,2A/ 50VDC,1A, 50 W

Max.terminalload (DC1) on4-5, controlcard for UL/cULapplications 30 VAC,1A/42.5VDC, 1A

Terminalnos., power card (resistiveand inductiveload) 1-3 (break),1-2 (make)

Max. terminalload(AC1) on1-3, 1-2, powercard 250 VAC, 2A,500 VA

Max. terminalload(DC1) on1-3, 1-2, powercard 25 VDC,2A/ 50VDC,1A, 50 W

Min. terminalload (AC/DC)on1-3, 1-2, power card 24 VDC, 10 mA/ 24 VAC,100 mA

1) Rated valuesfor upto300,000 operations.

At inductiveloads, thenumber ofoperationsare reduced by50%, alternativelythecurrentcanbe reduced by

50%, thusthe300,000 operationsare maintained.

Brakeresistor terminals(onlywithBrakeunits):

Terminalno. 81, 82

External24Volt DC supply:

Terminalno. 35, 36

Voltage range 24 VDC ±15%(max. 37 VDC for 10 sec.)

Max. voltage ripple 2VDC

Power consumption 15 W-50 W(50 Wforstart-up, 20 msec.)

Min. pre-fuse 6Amp

Reliablegalvanicisolation: Full galvanicisolation if the external24 VDC supplyisalsoof the PELVtype.

HLP-VSeries

Cable, cross-sectionsand connectors:

Max. cablecross-section for24 VexternalDCsupply

-HLP-V4015-4100 4 mm2 /10AWG

-HLP-V4125-4550 5 mm2 /12AWG

Max. cross-sectionfor controlcables 1.5mm2 /16AWG

Max. cross-sectionfor serialcommunication 1.5mm2 /16AWG

Connectorsare for useof bothcopper and aluminium cables, unless other isspecified.

Accuracyofdisplayreadout (parameters009-012):

Motor current [6]0-140%load Max. error: ±2.0%of ratedoutput current

Torque%[7], -100 -140%load Max. error: ±5%ofrated motor size

Output [8], power HP[9], 0-90%load Max. error: ±5%ofratedoutput

Controlcharacteristics:

Frequency range 0-1000 Hz

Resolutiononoutputfrequency ±0.003 Hz

Systemresponsetime 3msec

Speed, controlrange (open-loop) 1:100 ofsynchro. speed

Speed, controlrange(closed-loop) 1:1000 ofsynchro. speed

Speed, accuracy(open-loop) <1500 rpm: max. error ±7.5rpm

Speed, accuracy(closed-loop) <1500 rpm: max. error ±1.5rpm

Torquecontrolaccuracy(open-loop 0-150 rpm: max. error ±20%ofrated torque

Torquecontrolaccuracy(speed feedback) Max. error ±5%ofrated torque

All controlcharacteristics are based on a4-poleasynchronousmotor

Externals:

Enclosure(dependentonpower size) Chassis, Nema1,Nema12

Vibrationtest 0.7gRMS18-1000Hzrandom.3directionsfor 2hours

Max.relativehumidity 93 %for storage/transport

Max.relativehumidity 95 %noncondensingfor operation

Aggresiveenvironment Uncoated class 3C2

Aggresiveenvironment Coated class3C3

Ambient temperature Chassis, NEMA1(highoverload torque160%)

Max.45°C(24-houraverage max.40°C)

AmbienttemperatureChassis, NEMA1(normaloverload torque 110%)

Max.40°C(24-houraverage max.35°C)

Ambient temperature NEMA12 (highoverloadtorque160%) Max.40°C(24-houraverage max.35°C)

Ambient temperature NEMA12 (normaloverload torque110%) Max.40°C(24-houraverage max.35°C)

Derating for high ambient temperature, see the Design Guide

Technicaldata

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