Danfoss VACON OPTE3 Bedienungsanleitung

Installation Guide

VACON® RS485 and CAN Bus Option Boards

OPTE3/E5, OPTC3/C5, OPTE2/E8, OPTC2/C8, OPTCJ, OPTE6, OPTE7,

OPTC6, OPTC7, OPTC4

drives.danfoss.com

1.1

1.2

1.3

1.4

1.4.1

1.4.2

1.4.3

2.1

2.2

3.1

3.2

3.3

3.4

3.4.1

3.4.2

3.5

4.1

4.1.1

4.1.2

4.2

4.3

4.4

4.5

4.6

4.7

5.1

5.1.1

5.1.2

5.2

Contents

Introduction 5

Purpose of this Installation Guide 5

Additional Resources 5

Manual Version 5

Product Overview 5

RS485-based Serial Bus Option Boards 5

CAN bus-based and Other Option Boards 6

VACON® 100 Family Internal RS485 Fieldbus Protocols 6

Safety 7

Safety Symbols 7

Safety Instructions 7

Installing 8

Installing Option Board in VACON® NXP and NXS 8

Installing Option Board in VACON® 100 INDUSTRIAL and FLOW 11

Installing Option Board in VACON® 100 X 16

Installing Option Board in VACON® 20 19

Installing Option Board in VACON® 20, MI1–MI3 19

Installing Option Board in VACON® 20, MI4–MI5 25

Installing Option Board in VACON® 20 X and 20 CP 29

Cabling 33

General Cabling Instructions for Fieldbus 33

Cable Routing 33

Strain Relief 34

General Cabling Instructions for RS485 34

Cable Requirements for CAN Type Option Boards 35

Cable Requirements for LON Type Option Boards 36

Fieldbus Connectors 36

Stripping the Cables 37

Grounding the Cable Shield 37

RS485-based Option Boards 39

Common Information for the OPTE3/E5 and OPTE2/E8 Option Boards 39

The OPTE3/E5 and OPTE2/E8 Option Board Layout 39

The Jumpers in the OPTE3/E5 and OPTE2/E8 Option Boards 39

The OPTC3/C5 Option Board 40

Contents

VACON® RS485 and CAN Bus Option Boards

Installation Guide

5.2.1

5.3

5.4

5.4.1

5.4.2

5.4.3

5.5

5.5.1

6.1

6.1.1

6.1.2

6.2

6.2.1

6.2.2

6.3

6.3.1

6.3.2

6.4

6.4.1

6.4.2

6.4.3

7.1

7.2

7.3

7.4

7.5

7.6

7.7

Jumpers in the OPTC3/C5 Option Board 41

Cabling and bus termination for PROFIBUS option boards 42

The OPTE2/OPTE8 Option Boards 42

Exceptions in Connector Pin Outs 42

The Bus Terminal and Bias Resistors 43

Setting the Termination Resistance 44

The OPTC2/C8 and OPTCJ Option Boards 45

Jumpers in the OPTC2/C8, and OPTCJ Option Boards 45

CAN Type and Other Fieldbus Option Boards 48

The OPTE6 and OPTE7 Option Boards 48

The OPTE6 and OPTE7 Option Board Layout 48

The Jumpers in the OPTE6 and OPTE7 Option Boards 48

The OPTC6 Option Board 50

The OPTC6 Option Board Layout 50

The Jumpers in the OPTC6 Option Board 50

The OPTC7 Option Board 51

The OPTC7 Option Board Layout 51

The Jumpers in the OPTC7 Option Board 52

The OPTC4 Option Board 52

The OPTC4 Option Board Layout 52

The Jumpers in the OPTC4 Option Board 53

The OPTC4 Option Board Topologies 53

Troubleshooting 55

LED Indications on PROFIBUS Option Boards 55

LED Indications on OPTE2/E8 Option Boards 56

LED Indications on OPTC2/C8 and OPTCJ Option Boards 57

LED Indications on OPTE6 Option Board 58

LED Indications on OPTC6 Option Board 59

LED Indications on OPTC7 and OPTE7 Option Boards 60

LED Indications on OPTC4 Option Board 61

Contents

VACON® RS485 and CAN Bus Option Boards

Installation Guide

•

1 Introduction

1.1 Purpose of this Installation Guide

This manual provides information for safe installation and commissioning of:

RS485 serial bus based option boards including:

OPTE3/E5 PROFIBUS

OPTC3/C5 PROFIBUS

OPTE2/E8 RS485

OPTC2/C8 Modbus

OPTCJ BACnet

CAN bus based and other option boards including:

OPTE6 CANopen

OPTE7 DeviceNet

OPTC6 CANopen

OPTC7 DeviceNet

OPTC4 LONworks

The Installation Guide is intended for use by qualified personnel only. Personnel must be familiar with the VACON®drive series.

Read and follow this Installation Guide before installation, and ensure that instructions for safe installation are observed. Always

keep these instructions available with the drive.

1.2 Additional Resources

Resources available for the drive and optional equipment are:

VACON®option board User Guides provide information on protocol-specific settings and instructions for setting up the connec-

tion.

The Operating Guide of the AC drive provides the necessary information to get the drive up and running.

The Application Guide of the AC drive provides more details on working with parameters and many application examples.

Supplementary publications and manuals are available from drives.danfoss.com/knowledge-center/technical-documentation/.

For US and Canadian markets:

NOTE! Download the English and French product manuals with applicable safety, warning and caution information from https://

www.danfoss.com/en/service-and-support/.

REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'ensemble des informa-

tions de sécurité, avertissements et mises en garde applicables sur le site https://www.danfoss.com/en/service-and-support/.

1.3 Manual Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome.

The original language of this manual is English.

Table 1: Manual and Software Version

Edition

Remarks

DPD02156A

First version of the manual. Information moved from VACON® option board manuals.

1.4 Product Overview

1.4.1 RS485-based Serial Bus Option Boards

The following table lists the RS485-based Serial Bus Option Boards compatible with VACON®AC drives.

Introduction

VACON® RS485 and CAN Bus Option Boards

Installation Guide

•

Table 2: RS485-based Serial Bus Option Boards

Option board

code

Option board

Compatible with AC drive

The correct

slots(1)

Specific information

OPTE3/E5

PROFIBUS DP option

board

VACON®NXP

VACON®100 INDUSTRIAL, 100X, 100 FLOW

VACON®20, 20 X, 20 CP

D, E

PROFIBUS, PROFIsafe

OPTC3/C5

PROFIBUS DP option

board

VACON®NXP, NXS

D, E

PROFIBUS

OPTE2/E8

RS485 multiprotocol op-

tion board

VACON®NXP, NXS

VACON®100 INDUSTRIAL, 100X, 100

FLOW, 100 HVAC

VACON®20, 20X, 20CP

D, E

Modbus RTU, Metasys

OPTC2/C8

Modbus/N2 option

board

VACON®NXP, NXS

D, E

Modbus RTU, Metasys

OPTCJ

BACnet option board

VACON®NXP, NXS

D, E

BACnet MSTP

1For option board installation in VACON® 20, a separate option board mounting kit is necessary.

1.4.2 CAN bus-based and Other Option Boards

The following table lists the CAN bus-based and other option boards compatible with VACON®AC drives.

Table 3: CAN bus-based and Other Option Boards

Option

board code

Option board

Compatible with AC drive

The correct

slots(1)

Specific informa-

tion

OPTE6

CANopen option board

VACON®NXP, NXS

VACON®100 INDUSTRIAL, 100X, 100 FLOW

VACON®20, 20 X, 20CP

D, E

CANopen

OPTC6

CANopen option board

VACON®NXP, NXS

D, E

CANopen

OPTE7

DeviceNet option board

VACON®NXP

VACON®100 INDUSTRIAL, 100X, 100 FLOW

VACON®20, 20X, 20CP

D, E

DeviceNet

OPTC7

DeviceNet option board

VACON®NXP, NXS

D, E

DeviceNet

OPTC4

LonWorks option board

VACON®NXP, NXS

VACON®100 INDUSTRIAL, 100X, 100 FLOW

D, E

LonWorks

1For option board installation in VACON®20, a separate option board mounting kit is necessary.

1.4.3 VACON® 100 Family Internal RS485 Fieldbus Protocols

VACON®100 INDUSTRIAL, 100 X, and 100 FLOW AC drives support internally the following RS485 fieldbus protocols:

Modbus RTU

BACnet MSTP

Metasys N2

For detailed installation instructions for the internal fieldbuses, see the Installation Manual of the AC drive in use.

Introduction

VACON® RS485 and CAN Bus Option Boards

Installation Guide

2 Safety

2.1 Safety Symbols

The following symbols are used in this manual:

DANGER

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates information considered important, but not hazard-related (for example, messages relating to property damage).

2.2 Safety Instructions

A safety guide is included in the product delivery. Read the safety instructions carefully before starting to work in any way with the

system or its components.

The warnings and cautions in the safety guide give important information on how to prevent injury and damage to the equipment

or the system. Read the warnings and cautions carefully and obey their instructions.

WARNING

SHOCK HAZARD FROM CONTROL TERMINALS

The control terminals can have a dangerous voltage also when the drive is disconnected from mains. A contact with this voltage

can lead to injury.

Make sure that there is no voltage in the control terminals before touching the control terminals.

CAUTION

DAMAGE TO OPTION BOARDS

Do not install, remove, or replace option boards on the drive when the power is on. Doing this can cause damage to the boards.

Switch off the AC drive before installing, removing, or replacing option boards on the drive.

NOTICE

OPTION BOARD COMPATIBILITY

Installing an incompatible option board can damage the AC drive.

Make sure that the option board being installed is compatible with the drive.

Safety

VACON® RS485 and CAN Bus Option Boards

Installation Guide

-a.

3 Installing

3.1 Installing Option Board in VACON® NXP and NXS

This topic gives instructions for Installing Option Board in VACON® NXP and NXS, FR4–FR9.

Procedure

In FR5–FR9, open the cover of the AC drive.

In FR4, remove the cable cover.

e30bi036.10

Open the cover of the control unit.

e30bi037.10

When installing option boards with D9 connector (OPTE5, OPTC5, OPTE8, OPTC8), replace the grounding bracket.

Remove the long grounding bracket installed in factory. It is mounted with two screws.

Installing

VACON® RS485 and CAN Bus Option Boards

Installation Guide

b. Install the short grounding bracket delivered with the option board. Use the screws removed in step a.

e30bi274.10

Screws for grounding bracket

Installing

VACON® RS485 and CAN Bus Option Boards

Installation Guide

-a.

-b.

-c.

Install the option board into the slot E or D on the control board of the AC drive. Make sure that the grounding plate fits

tightly in the clamp.

e30bi038.10

In IP21, cut free the opening on the cover of the AC drive for the fieldbus cable.

Install the cables. When installing option boards with D9 connector, use a separate grounding cable for grounding.

To make a 360° grounding, strip the cables connected to the D9 connector and install the grounding cable con-

nector around the stripped part of the cables.

Attach the cable shoe to the short grounding bracket at the other end of the grounding cable with a screw.

When the D9 connector is mounted to option board, install the grounding cable to the grounding cable connector

mounted around the stripped cable in step a.

With D9 connectors on both slots D and E:

For slot D, mount first the option board and route the grounding cable below all cables. Make sure that the

cable connector is facing down.

For slot E, route the option board grounding cable on top of the cables.

Installing

VACON® RS485 and CAN Bus Option Boards

Installation Guide

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