Danfoss IC7 Series Bedienungsanleitung

1 Overview

1.1 Description

The in-bottom/out-back cooling kit fits FA09 and FA10 frequency converters mounted in Rittal TS8 cabinets. When the kit is instal-

led, air flows into the bottom duct and out through the back duct of the frequency converter. See Illustration 1.

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Illustration 1: Direction of Airflow with Kit Installed

Top cover

Frequency converter

Bottom duct assembly

Back channel airflow (intake)

Back channel airflow (exhaust)

Mounting plate

1.2 Kit Numbers

Use these instructions with the following kits.

Table 1: Numbers for In-bottom/Out-back Cooling Kits

Number

Kit description

176F4040

In-bottom/Out-back cooling kit for FA09 frequency converters

176F4041

In-bottom/Out-back cooling kit for FA10 frequency converters

Installation Guide

In-bottom/Out-back Cooling Kit for FA09-FA10

iC7 Series Frequency Converters

1.3 Items Supplied

The kit contains the following parts:

Table 2: Contents of In-bottom/Out-back Cooling Kit

Item

Quantity

Telescopic bottom duct assembly

Rubber EPDM ribbed seal

Cutout gasket

Drive slot gasket

Seal plate gasket

Seal plate

Duct support plate

Duct support plate gasket

Top cover

Top cover gasket

Back vent

Back vent gasket

Mounting plate gasket

Backplate gasket

Clip-on nut

M10x30 screw

M5x16 countersunk screw

M5x18 screw

6-8

M6x12 screw

6-8

M5x10 taptite screw

5-10

M5 hex nut

Overview

In-bottom/Out-back Cooling Kit for FA09-FA10

Installation Guide

2 Installation

2.1 Safety Information

NOTICE

QUALIFIED PERSONNEL

Only qualified personnel are allowed to install the parts described in these installation instructions.

Disassembly and reassembly of the frequency converter must be done in accordance with the corresponding service guide.

Use the standard fastener torque values from the service guide, unless the torque value is specified in these instructions.

WARNING

ELECTRICAL SHOCK HAZARD

The frequency converter contains dangerous voltages when connected to mains voltage. Improper installation, and installing or

servicing with power connected, can cause death, serious injury, or equipment failure.

Only use qualified electricians for the installation.

Disconnect the frequency converter from all power sources before installation or service.

Treat the frequency converter as live whenever the mains voltage is connected.

Follow the guidelines in these instructions and local electrical safety codes.

WARNING

DISCHARGE TIME (20 MINUTES)

The frequency converter contains DC-link capacitors, which can remain charged even when the frequency converter is not pow-

ered. High voltage can be present even when the warning indicator lights are off.

Failure to wait 20 minutes after power has been removed before performing service or repair work can result in death or serious

injury.

Stop the motor.

Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and

DC-link connections to other frequency converters.

Wait 20 minutes for the capacitors to discharge fully before performing any service or repair work.

Measure the voltage level to verify full discharge.

NOTICE

ELECTROSTATIC DISCHARGE

Electrostatic discharge can damage components.

Ensure discharge before touching internal frequency converter components, for example by touching a grounded, conduc-

tive surface or by wearing a grounded armband.

Installation

In-bottom/Out-back Cooling Kit for FA09-FA10

Installation Guide

2.2 Installation Overview

NOTICE

APPLYING GASKETS

This kit contains self-adhesive gaskets to ensure a proper seal between metal parts.

Before affixing a gasket, check that the part matches the gasket and that no holes are covered.

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Illustration 2: Overview of In-bottom/Out-back Cooling Kit

Installation

In-bottom/Out-back Cooling Kit for FA09-FA10

Installation Guide

Mounting plate

Top cover

Top cover gasket

Frequency converter

Duct support plate gasket

Duct support plate

Telescopic bottom duct

Upper mounting hole

Mounting plate gasket

Back vent

Backplate

Lower mounting hole

2.3 Preparing the Mounting Plate

To create mounting holes and vent holes in the mounting plate, use the following steps. Use the dimensions in Illustration 3 for

FA09 frequency converters, and Illustration 4 for FA10 frequency converters.

Procedure

Drill 4 mounting holes in the mounting plate using the dimensions in the template.

The holes must match the holes in the frequency converter.

Insert 4 M10 pem nuts (not supplied) in the mounting holes.

Cut out the vent opening in the mounting plate using the dimensions in the template.

The openings must match the upper duct opening in the frequency converter.

Installation

In-bottom/Out-back Cooling Kit for FA09-FA10

Installation Guide

844 (33.2)

2x Ø 8 (0.3)

Drive Mounting Holes

e30bj223.10

200 (7.9)

130 (5.1)

214 (8.4)

180 (7.1)

7 (0.3)

78 (3.1)

122 (4.8)

10 (0.4) 110 (4.3)

68 (2.7)

7 (0.3)

78 (3.1)

122 (4.8)

6x Ø 8 (0.3)

2x Ø 8 (0.3)

Drive Mounting Holes

Illustration 3: FA09 Mounting Plate Template for In-bottom/Out-back Cooling

Installation

In-bottom/Out-back Cooling Kit for FA09-FA10

Installation Guide

e30bj224.10

2x Ø 8 (0.3)

Drive Mounting Holes

321 (12.6)

280 (11.0)

74 (2.9)

8x Ø 6 (0.2)

130 (5.1)

110 (4.3)

10 (0.4)

1051 (41.4)

271 (10.7)

2x Ø 8 (0.3)

Drive Mounting Holes

Illustration 4: FA10 Mounting Plate Template for In-bottom/Out-back Cooling

2.4 Preparing the Backplate

To create a vent opening in the cabinet backplate to match the opening in the mounting plate, use the following steps. Use the

dimensions in Illustration 5 for FA09 frequency converters, and Illustration 6 for FA10 frequency converters.

Procedure

Cut out the vent opening in the cabinet backplate using the dimensions in the template.

The vent opening must match the mounting plate opening.

Drill screw holes (6 mm) around the vent opening using the dimensions in the template.

The FA09 requires 6 holes around the vent opening, and the FA10 requires 8 holes around the opening. The holes must

align with the holes in the outer flanges of the back vent.

Installation

In-bottom/Out-back Cooling Kit for FA09-FA10

Installation Guide

246 (9.7)

13 (0.5)

10 (0.4)

188 (7.4)

6x Ø 7 (0.3)

167 (6.6)

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Illustration 5: FA09 Cabinet Backplate Template for In-bottom/Out-back Cooling

Installation

In-bottom/Out-back Cooling Kit for FA09-FA10

Installation Guide

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352 (13.8)

11 (0.4)

12 (0.5)

163 (6.4) 188 (7.4)

8x Ø 7 (0.3)

Illustration 6: FA10 Cabinet Backplate Template for In-bottom/Out-back Cooling

2.5 Installing the Top Cover

To install the top cover of the cooling kit, use the following steps. See Illustration 7.

Procedure

Remove the paper backing from the top cover gasket to expose the adhesive.

Adhere the top cover gasket to the underside of the top cover.

Remove 8 M5x14 screws (T25) surrounding the sides and back of the vent in the top of the frequency converter. Retain the

screws.

Remove 3 M5x12 screws (T25) at the front of the vent in the top surface of the frequency converter.

Slide the edge of the top cover under the 3 loosened screws, positioning the cover over the vent in the top of the frequen-

cy converter.

Secure the top cover to the frequency converter with the M5x14 screws (T25) removed previously in step 3.

Torque all screws to 2.3 Nm (20 in-lb).

Installation

In-bottom/Out-back Cooling Kit for FA09-FA10

Installation Guide

e30bj174.10

Illustration 7: Installation of the Top Cover

M5x14 screws

Top cover

Top cover gasket

Top vent

2.6 Creating a Vent Opening in the Base Plate

To create a vent opening in the base plate for the bottom duct, use the following steps. Use the dimensions in Illustration 8 for FA09

frequency converters, and Illustration 9 for FA10 frequency converters.

Procedure

Cut out the vent opening in the cabinet base plate using the dimensions in the template.

Drill 6 screw holes (4 mm) around the vent opening using the dimensions in the template.

The holes must match the holes in the lower flange of the bottom duct.

Installation

In-bottom/Out-back Cooling Kit for FA09-FA10

Installation Guide

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