Danfoss IC7 Series Bedienungsanleitung

1 Overview

1.1 Description

The in-back/out-top cooling kit fits FA09 and FA10 frequency converters mounted in Rittal TS8 cabinets. When the kit is installed, air

flows into the lower back duct and out through the top of the drive. See Illustration 1.

e30be856.10

Illustration 1: Direction of Airflow with the Kit Installed

Top duct (exhaust)

Cooling back channel

Airflow direction

Lower duct (intake)

1.2 Kit Numbers

Use these instructions with the following kits.

Table 1: Kit Numbers for In-back/Out-top Cooling Kits

Kit number

Kit description

176F4042

In-back/out-top cooling kit for FA09 frequency converters

176F4043

In-back/out-top cooling kit for FA10 frequency converters

Installation Guide

In-back/Out-top Cooling Kit for FA09-FA10

iC7 Series Frequency Converters

1.3 Items Supplied

The kit contains the following parts:

Table 2: Contents of In-back/Out-top Cooling Kit

Item

Quantity

Strip gasket

Cutout gasket

Ribbed EPDM rubber seal

Telescopic top duct assembly

Lower back vent

Lower vent gasket

Clip-on nut

M5x18 screw

M6x12 screw

Mounting plate gasket

Seal plate gasket

Seal plate

Lower duct frame

Front cover, lower duct

Front gasket, lower duct

Top gasket, lower duct

Grill gasket, lower duct

Back grill, lower duct

Side gasket, lower duct

Base cover, lower duct

Base gasket, lower duct

M10x30 screw

M5x10 taptite screw

M5x12 screw

Overview

In-back/Out-top Cooling Kit for FA09-FA10

Installation Guide

2 Installation

2.1 Safety Information

NOTICE

QUALIFIED PERSONNEL

Only qualified personnel are allowed to install the parts described in these installation instructions.

Disassembly and reassembly of the frequency converter must be done in accordance with the corresponding service guide.

Use the standard fastener torque values from the service guide, unless the torque value is specified in these instructions.

WARNING

ELECTRICAL SHOCK HAZARD

The frequency converter contains dangerous voltages when connected to mains voltage. Improper installation, and installing or

servicing with power connected, can cause death, serious injury, or equipment failure.

Only use qualified electricians for the installation.

Disconnect the frequency converter from all power sources before installation or service.

Treat the frequency converter as live whenever the mains voltage is connected.

Follow the guidelines in these instructions and local electrical safety codes.

WARNING

DISCHARGE TIME (20 MINUTES)

The frequency converter contains DC-link capacitors, which can remain charged even when the frequency converter is not pow-

ered. High voltage can be present even when the warning indicator lights are off.

Failure to wait 20 minutes after power has been removed before performing service or repair work can result in death or serious

injury.

Stop the motor.

Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and

DC-link connections to other frequency converters.

Wait 20 minutes for the capacitors to discharge fully before performing any service or repair work.

Measure the voltage level to verify full discharge.

NOTICE

ELECTROSTATIC DISCHARGE

Electrostatic discharge can damage components.

Ensure discharge before touching internal frequency converter components, for example by touching a grounded, conduc-

tive surface or by wearing a grounded armband.

Installation

In-back/Out-top Cooling Kit for FA09-FA10

Installation Guide

2.2 Installation Overview

NOTICE

APPLYING GASKETS

This kit contains self-adhesive gaskets to ensure a proper seal between metal parts.

Before affixing a gasket, check that the part matches the gasket and that no holes are covered.

e30bu967.10

Lore

Illustration 2: Overview of In-back/Out-top; Cooling Kit

Installation

In-back/Out-top Cooling Kit for FA09-FA10

Installation Guide

Mounting plate

Frequency converter

Bottom duct assembly

Rittal cabinet

Top duct assembly

Backplate

Mounting hole

Back vent

2.3 Creating a Vent Opening in the Top Plate

To create a vent opening in the cabinet top plate, use the following steps. Use the dimensions in Illustration 3 for the FA09 top

plate, and Illustration 4 for the FA10 top plate.

Procedure

Cut out the vent opening in the Rittal cabinet top plate using the dimensions in the template.

The opening must match the top duct opening.

Drill 6 screw holes (4 mm) around the vent opening using the dimensions in the template.

The holes must match the holes in the upper flange of the top duct.

191 (7.5)

223 (8.8)

80 (3.1)

6x Ø 4 (0.2)

14 (0.6)

95 (3.7)

3 (0.1)

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Illustration 3: FA09 Rittal Cabinet Top Plate Template

Installation

In-back/Out-top Cooling Kit for FA09-FA10

Installation Guide

e30bj068.10

56 (2.2)

180 (7.1)

17 (0.7)

138 (5.5)

128 (5.0)

8 (0.3)

291 (8.6)

323 (12.7)

16 (0.6)

6x Ø 6 (0.2)

Illustration 4: FA10 Rittal Cabinet Top Plate Template

2.4 Preparing the Mounting Plate

To create mounting holes and a vent opening in the mounting plate, use the following steps. Use the dimensions in Illustration 5 for

FA09 frequency converters, and Illustration 6 for FA10 frequency converters.

Procedure

Drill 4 mounting holes in the mounting plate using the dimensions in the template.

The holes must match the holes in the frequency converter.

Insert 4 M10 pem nuts (not supplied) in the mounting holes.

Cut out the vent opening in the mounting plate using the dimensions in the template.

The opening must match the opening in the lower duct.

Installation

In-back/Out-top Cooling Kit for FA09-FA10

Installation Guide

844 (33.2)

2x Ø 8 (0.3)

Drive Mounting Holes

e30bj186.10

877 (34.5)

200 (7.9)

140 (5.5)

4x Ø 5 (0.2)

180 (7.1)

2x Ø 8 (0.3)

Drive Mounting Holes

177 (7.0)

214 (8.4)

228 (9.0)

Illustration 5: FA09 Mounting Plate Template for In-back/Out-top Cooling

Installation

In-back/Out-top Cooling Kit for FA09-FA10

Installation Guide

e30bj187.10

2x Ø 8 (0.3)

Drive Mounting Holes

280 (11.0)

1051 (41.4)

140 (5.5) 180 (7.1)

271 (10.7)

295 (11.6)

328 (12.9)

16 (0.6)

2x Ø 8 (0.3)

Drive Mounting Holes

29 (1.1)

4x Ø 7 (0.3)

Illustration 6: FA10 Mounting Plate Template for In-back/Out-top Cooling

2.5 Preparing the Back Plate

To create a vent opening in the cabinet back plate to match the opening in the mounting plate, use the following steps. Use the

dimensions in Illustration 7 for FA09 frequency converters, and Illustration 8 for FA10 frequency converters.

Procedure

Cut out the vent opening in the cabinet back plate using the dimensions in the template.

The opening must match the mounting plate opening.

Drill screw holes (6 mm) around the vent opening using the dimensions in the template.

The FA09 requires 6 holes around the vent opening, and the FA10 requires 8 holes around the opening. The holes must

align with the holes in the outer flanges of the duct.

Installation

In-back/Out-top Cooling Kit for FA09-FA10

Installation Guide

Example

215 (8.5)

6x Ø 7 (0.3)

10 (0.4)

236 (9.3)

266 (10.5)

e30bj188.10

Illustration 7: FA09 Cabinet Back Plate Template for In-back/Out-top Cooling

Installation

In-back/Out-top Cooling Kit for FA09-FA10

Installation Guide

e30bj189.10

15 (0.6)

12 (0.5)

212 (8.3) 236 (9.3)

360 (14.2)

8x Ø 7 (0.3)

Illustration 8: FA10 Cabinet Back Plate Template for In-back/Out-top Cooling

2.6 Mounting the Frequency Converter

To install the mounting plate and frequency converter in the Rittal cabinet, use the following steps. Refer to Illustration 9.

Procedure

Remove the backing paper from the 2 self-adhesive mounting plate gaskets.

Affix the gaskets around the lower vent opening, 1 on each side of the mounting plate.

Attach the mounting plate to the cabinet rails, making sure that the pem nuts face the front of the cabinet.

Remove the backing paper from the 2 seal plate gaskets, and affix the gaskets to the seal plates, 1 per plate.

Fasten 2 M10x30 screws through the seal plates, 1 per plate, and into the M10 nuts at the lower end of the mounting plate.

Make sure that the screws are secure. The base of the frequency converter rests on the screws.

Slightly lean the top of the frequency converter forward and set the notches in the base onto the 2 screws.

Installation

In-back/Out-top Cooling Kit for FA09-FA10

Installation Guide

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