DCS RGSC-305 Bedienungsanleitung

LP/NATURAL CONVERSION KIT INSTRUCTIONS

RGSC-305 PROFESSIONAL RANGE

CKL-RGSC305 Natural to LP

CKN-RGSC305 LP to Natural

Before you begin, read these instructions completely and carefully.

PARTS INCLUDED

Main Burner Orifice (5)

Simmer Burner Orifice (5)

Valve Bypass Jet (5)

Bake Burner Orifice (1)

Broil Burner Orifice (1)

Conversion Sticker (1)

Valve Stem C-Clip (5)

TOOLS NEEDED

1/8" Flat-blade Screwdriver

Adjustable Wrench

7mm Nut Driver

4mm Nut Driver (included)

Phillips Screwdriver

Ratchet with 1-1/16" Hex Deep Socket

25/32" Socket

1/2” Deep Socket

Manometer

CAUTION:

Before proceeding with the conversion, shut off gas supply to the appliance prior

to disconnecting the electrical power.

WARNING

This conversion kit must be installed by a qualified service agency in accordance with the

manufacturer’s instructions. All applicable codes and requirements of the authority

having jurisdiction must be followed. If the information in these instructions is not

followed exactly, fire, explosion or production of carbon monoxide may result, causing

property damage, personal injury or loss of life. The qualified service agency is

responsible for the proper installation of this kit. The installation is not proper and

complete until the operation of the converted appliance is checked as specified in the

manufacturer’s instructions supplied with the kit.

STEP 1

GAS SUPPLY

Measure the incoming gas pressure to the regulator.

With the installation of this conversion kit, the range should operate on LP gas at 10" of water column pressure

and on natural gas at 5" of water column pressure.

The pressure regulator must be connected in series with the manifold of the range and must remain in

series with the supply line.

When checking the regulator, the inlet pressure must be at least 1" greater than the regulator output

setting.

– If the regulator is set for 10" of water column pressure, the inlet pressure must be at least 11".

For proper operation, the maximum inlet pressure to the regulator must be no more than 14" of water column

pressure for LP gas and 9" water column pressure for natural gas.

IMPORTANT:

Disconnect the range and the individual shut-off valve from the gas supply piping system

during any pressure testing of that system at test pressures greater than 1/2 psig. Isolate

the range from the gas supply piping system by closing the individual manual shut-off

valve to the range during any pressure testing of the gas supply piping system at test

pressures equal to or less than 1/2 psig.

STEP 2

REPLACE COOKTOP BURNER ORIFICES AND VALVE BYPASS JETS

To replace cooktop burner orifices:

1. Remove the grates from the cooktop.

2. Remove burner caps and brass port rings (refer to diagram below).

3. Unscrew the brass nuts using a 1-1/16” socket or adjustable wrench and lift the simmer rings from the

burner bases.

4. Unscrew the brass venturis from the burner bases using a 25/32” socket.

5. Lift each burner base and disconnect the push-on wire

terminal from the spark electrode. Place the burner

base assembly in a safe place.

6. Remove the black porcelain plates under each burner

base to allow access to the orifice holders below the

cooktop panel.

7. Unscrew the orifices using an appropriately sized

conventional socket or nut driver. Use a piece of sticky

tape inside the socket to prevent the loose orifice from

falling out.

Verify that the orifice sizes in the kit match the chart sizes and

replace the burner orifices. Both the main and simmer orifices

must be changed. Do not reassemble the burners at this time.

Locator Pin

Electrode

Main Orifice

Burner Ring

Locking Nut

Burner Base

Burner Head

(Brass)

Burner Ring

(Aluminum)

Burner Cap

Simmer Orifice

NOTE: Gas conversion should be done before pushing the range into the cabinet.

NATURAL GAS

LOCATION MAIN LOW

SIZE MARKING RATE SIZE MARKING RATE

CENTER 1.85mm 185 17.5K Btu/hr 0.57mm P 3400 Btu/hr

OUTER 1.78mm 178 16.0K Btu/hr 0.57mm P 3400 Btu/hr

LP GAS

LOCATION MAIN LOW

SIZE MARKING RATE SIZE MARKING RATE

CENTER 1.10mm 110 15.0K Btu/hr 0.37mm G 2900 Btu/hr

OUTER 1.10mm 110 15.0K Btu/hr 0.37mm G 2900 Btu/hr

Connection: 1/2" N.P.T. - minimum 5/8" dia. metal flex line.

4mm

7mm

TO REPLACE THE VALVE BYPASS JETS:

1. Remove the control knobs from the valve shafts and thermostat.

2. Remove the four mounting screws from the corners of the valve panel.

3. Pull the panel forward over the valve stems.

4. Disconnect the wiring terminals at the light switch. Unsnap the indicator lights from the back of the valve

panel, being careful not to allow the lenses to fall from the face of the panel.

5. Remove the C-clips that retain the valve switches and slide the switches off of the valve shafts.

6. Locate the valve bypass jet in the valve body. Using a flat blade screwdriver, unscrew the bypass jets and

remove from valves.

Verify that the valve bypass jet sizes in the kit match the chart sizes and replace the valve bypass jets. Screw the

jet into the valve body until fully seated. Do not re-install the valve panel at this time.

STEP 3

CONVERT THE PRESSURE REGULATOR

WARNING

Do not remove the pressure regulator from the range.

To access the regulator, remove the kick panel, located below the range door. To convert the regulator from

Natural gas to LP gas or from LP gas to Natural gas, reverse the slotted plug in the regulator. See diagram.

VALVE ORIFICE (SIMMER)

LOCATION NAT LP

SIZE MARKING RATE SIZE MARKING RATE

ALL 0.57mm 57 1700 Btu/hr 0.37mm 37 1500 Btu/hr

Valve

Orifice

VALVE

BYPASS JET

VALVE

SWITCH

(REMOVE)

VALVE

BYPASS JET

NAT

Reverse

Plastic Plunger

Cap Screw

NAT LP

STEP 5

CHECK FOR LEAKS

WARNING

Check for leaks before attempting to light the burners or use the oven.

Check to be sure all controls are in the OFF position.

Turn on the gas supply at the shut-off valve.

Use a leak detector at all connections. If a leak is detected, tighten the connection and test again.

DO NOT USE A FLAME TO CHECK FOR GAS LEAKS.

STEP 4

REPLACE THE OVEN BAKE AND BROILER BURNER ORIFICES

To replace the bake burner orifice:

1. Open and remove the oven door (refer to range installation instructions). Remove racks.

2. Remove the two screws that retain the convection inlet spout to the convection baffle and remove spout.

3. Pull the oven bottom panel forward and remove from the oven.

4. Remove the retaining screw from the left end of the bake burner. Slide burner to the left, off of orifice and

out of burner box.

5. Using the 1/2” deep socket, remove the bake burner orifice.

6. Verify that the orifice size in the kit matches the chart size and replace the burner orifice.

7. Reinstall the bake burner on the orifice and fasten to burner box with screw.

Do not reassemble oven bottom at this time.

To replace the broiler burner orifice:

1.Remove the four black screws that fasten the door latch access panel to the front frame. Pull panel forward.

2. Remove the broiler orifice/air shutter cover located on the right side of the recessed area where the door

latch is located. Note the location of the insulation strip under the edge of the cover.

3. Locate the orifice elbow on the end of the broiler burner venturi. The orifice is fastened to the far side of

the elbow. Using the appropriately sized wrench, remove the orifice from the elbow.

4. Verify that the orifice size in the kit matches the chart size and replace the burner orifice.

Do not re-assemble air shutter cover or access panel at this time.

OVEN BURNER ORIFICES

LOCATION NATURAL LP

SIZE MARKING RATE SIZE MARKING RATE

BAKE #40 DMS 40 28.0K Btu/hr #53 DMS 53 25.0K Btu/hr

BROILER #50 DMS 50 15.0K Btu/hr #56 DMS 56 15.0K Btu/hr

STEP 6

RE-ASSEMBLE SURFACE BURNERS, CHECK OPERATION

Cooktop Section

Re-assemble the burners and valve panel in the reverse order shown in Step 2 above. Make sure the brass port

rings are properly engaged in the simmer rings.

Check for proper ignition:

Connect electrical power.

Push in one control knob and turn 90° to “HI” position.

The igniter will spark and the burner will light; the igniter will cease sparking when the burner is lit. (Note

that all burners will spark.)

The first test may require some time while air is flushed out of the gas line.

Turn knob to “OFF”.

Repeat the procedure for each burner.

Check Flame Quality

Check for proper burner flame characteristics (see diagram).

Burner flames should be blue and stable. Some yellow tipping may be normal on LP Gas. The flame should not

have excessive noise or exhibit lifting of the flame from the burner. Due to differences in gas characteristics and

burner usage (i.e. gas pressure, cleanliness, etc.), burners may perform differently.

Burner Operation

Two flames are used on all five burners.These dual flame burners have an upper ring of main burner ports that

produce the main flame for high heat cooking from the “HI” knob setting to the “LO”knob setting.

The bottom simmer flame is used for simmer heat cooking operations such as melting chocolate, holding food at

serving temperature and simmering. Both flames are lit when the knob is between “HI”and “LO”.Only the simmer

flame is lit when the knob is in the “SIM” position.

Burner Adjustment

There is no air shutter adjustment, etc. on this burner.

The only adjustment available is to clean the burners and clean or replace orifices.

Main Burner Ports

Simmer Flame

Simmer Ring

Burner Cap

High to Low

Flame

Simmer Flame

STEP 8

COMPLETE AND ADHERE CONVERSION LABEL TO THE REAR OF THE RANGE

Complete the required information on the Conversion Label. Adhere the label to the rear of the range next to

Rating Label. The Conversion Label MUST reflect the change on fuel.

STEP 7

CHECK OVEN OPERATION, RE-ASSEMBLE OVEN

Bake Burner

Push the“BAKE”mode select button. Turn the oven control knob to set a temperature. The bake igniter will begin

to glow. In approximately 45 seconds, the burner will light.

Check Flame Quality

Burner flames should be blue and stable. Some yellow tipping may be normal on LP gas. The flame should not

have excessive noise or exhibit lifting of the flame from the burner. If air shutter adjustment is needed for proper

operation,turn the unit off and allow it to cool. Remove the bake burner and adjust burner air shutter as required.

Infrared Broiler Burner

Push the“BROIL” mode select button. Turn the oven control knob to “BROIL”.The broil igniter will begin to glow.

In approximately 45 seconds, the burner will light.

Check Flame Quality

Burner flames should be a “blanket” approximately 1/8” thick across the surface of the burner screen. The flames

will be blue in color, and as the burner continues to run, the screen will begin to glow red-orange.

Reinstall the oven bottom panel and convection spout in the reverse order shown in Step 4. Reinstall oven door.

Reinstall orifice/air shutter cover and door latch access panel in reverse order shown in Step 4. Ensure insulation

strip is properly located under the edge of the cover.

CONVERSION STICKER SAMPLES

A. From Natural Gas to LP B. From LP to Natural Gas

THIS CONVERSION RATING LABEL RELATES TO THE FOLLOWING

DCS MODELS:

RGSC305

SUPPLY PRESSURE - MINIMUM 11" W.C.

MAXIMUM 14" W.C.

MANIFOLD PRESSURE - 10" W.C.

INPUT RATINGS - FRONT & REAR BURNERS - 14,000 BTU/HR

CENTER BURNER - 14,000 BTU/HR

BAKE BURNER - 26,000 BTU/HR

BROIL BURNER - 15,000 BTU/HR

CONVERSION KIT PART. CKL-RGSC305

THIS APPLIANCE HAS BEEN CONVERTED ON

FROM NATURAL GAS TO LP GAS WITH CONVERSION KIT

PART NO. CKL-RGSC305

Name and address of qualified installer or service organization

WHO ACCEPTS RESPONSIBILTITY FOR THE CORRECTNESS OF THE

CONVERSION

THIS CONVERSION RATING LABEL RELATES TO THE FOLLOWING

DCS MODELS:

RGSC305

SUPPLY PRESSURE - MINIMUM 6" W.C.

MAXIMUM 9" W.C.

MANIFOLD PRESSURE - 5" W.C.

INPUT RATINGS - FRONT & REAR BURNERS - 16,000 BTU/HR

CENTER BURNER - 17,500 BTU/HR

BAKE BURNER - 28,000 BTU/HR

BROIL BURNER - 15,000 BTU/HR

CONVERSION KIT PART. CKN-RGSC305

THIS APPLIANCE HAS BEEN CONVERTED ON

FROM LP GAS TO NATURAL GAS WITH CONVERSION KIT

PART NO. CKN-RGSC305

Name and address of qualified installer or service organization

WHO ACCEPTS RESPONSIBILTITY FOR THE CORRECTNESS OF THE

CONVERSION

P/N 17618 Rev. B 03/03

5800 Skylab Road, Huntington Beach, CA 92647

Tel: (714) 372-7000 Fax: (714) 372-7001

Customer Service: (888) 281-5698

www.dcsappliances.com

As product improvement is an ongoing process at DCS, we

reserve the right to change specifications or design

without notice.

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