DeDietrich CBI-II Bedienungsanleitung

CBI-II / CBB 15 E

Reverse combustion log-fired boiler

User Guide

300019729-001-C

2CBI-II / CBB 15 E 16/06/2009 - 300019729-001-C

Contents

1 Used symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2 Important recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2.1 Ventilating the boiler room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2.3 Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

3 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

3.1 Installing the heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

3.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

3.3 Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

3.4 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

4.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

4.2 Subsequent start-ups by the final user (at least at the beginning of the heating season) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

4.3 Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

4.4 Adding more logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

5 Cleaning and regular servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

5.1 Cleaning the boiler (Every 3 to 7 days) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

5.2 Maximum quantity of ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

5.3 Cleaning the flue gas collector (Around 1 time per month). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

5.4 Cleaning the extractor fan* (Around 1 time per month) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

5.5 Checking the doors (Around 1 time per month) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

6 Stopping the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

16/06/2009 - 300019729-001-C CBI-II / CBB 15 E

2. Important recommendations

Congratulations on your choice of a high quality product. We strongly advise you to read the following instructions in order to

guarantee the optimal operation of your appliance. We are sure that it will be entirely to your satisfaction and will meet with all of

your expectations.

1 Used symbols

Caution danger

Risk of injury and damage to equipment. Attention must be

paid to the warnings on safety of persons and equipment.

Specific information

Information must be kept in mind to maintain comfort.

ZReference

Refer to another manual or other pages in this instruction

manual.

2 Important recommendations

For a proper operating of the boiler, follow carefully the

instructions.

Any intervention on the appliance and heating equipment

must be carried out by a qualified technician.

The manufacturer is not liable for any improper use of the

appliance or failure to maintain or install the unit correctly

(the user shall take care to ensure that the system is

installed by a qualified fitter).

Keep children away from the boiler.

Incorrect use or unauthorised modifications to the

installation or the equipment itself invalidate any right to

claim.

Keep to the polarity shown on the terminals: phase (L),

neutral (N) and earth 4.

In the event of a power cut:

- Do not open the boiler doors.

- Do not add any fuel.

Check regularly that the installation contains water and is

pressurised.

Keep the boiler doors closed during operation.

Open the boiler doors only during commissioning and

when adding fuel.

Do not burn unsuitable fuel.

2.1 Ventilating the boiler room

Position the air inlets in relation to the high ventilation vents in order

that the air is refreshed throughout the boiler room.

The minimum cross-sections and the positions of the fresh air inlet

and the air outlet must comply with prevailing regulations.

Do not obstruct the air inlets in the room (even partially).

Caution:

In order to avoid damage to the boiler, it is necessary to prevent the

contamination of combustion air by chlorine and/or fluoride

compounds, which are particularly corrosive. These compounds are

present, for example, in aerosol sprays, paints, solvents, cleaning

products, washing products, detergents, glues, snow clearing salts,

etc. Therefore:

- Do not suck in air evacuated from premises using such products:

hairdressing salons, dry cleaners, industrial premises (solvents),

premises containing refrigeration systems (risk of refrigerant

leakage), etc.

- Do not stock such products close to the boilers.

If the boiler and/or peripheral equipment are corroded by such

chloride or fluoride compounds, the contractual guarantee

cannot be applied.

4CBI-II / CBB 15 E 16/06/2009 - 300019729-001-C

2. Important recommendations

2.2 Maintenance

- The boiler must be serviced and fully cleaned and the flue gas

conduit swept by a qualified professional at least 2 times per year.

- We recommend taking out a maintenance contract.

- The boiler must be cleaned every 3 to 7 days.

- Check the seal on the boiler doors 1 time per month.

- Regularly check the level of water in the system and top up if

required, taking care that cold water is not added suddenly into the

boiler when it is hot. If this operation is repeated several times per

season, locate the leak and repair it.

Do not drain the installation, except in cases of absolute

necessity. For example: Several months' absence with the

risk of ice in the building.

2.3 Fuel

Use

- Broad-leaved hardwood (oak, beech, hornbeam, etc.)

- Broad-leaved softwood (birch, poplar, lime, etc.)

- Resinous wood (pine, fir, spruce, larch, etc.): To be used

occasionally (2 to 3 loads maximum and follow with the same

number of hardwood and softwood loads)

• Characteristics of logs that can be used

- Dry wood, stored under cover (for at least 2 years), with a low

humidity level (less than 20% of the gross mass)

- Logs with a maximum diameter of 150 mm

- Maximum length of the logs:

- For improved combustion quality, prefer shorter logs (25 - 33 cm)

split into cross-sections with a maximum diameter of 10 to 15 cm.

- For more regular combustion, better boiler autonomy and

improved annual efficiency, arrange the logs in an orderly manner

in the combustion chamber.

• Calorific power and energy content of various types of wood

• Equivalent between storage volume requirements

Fuel oil: 2000 l F2m

3(1 m x 1 m x 2 m)

= 15 stere of logs F15 m3(3 m x 2.5 m x 2 m)

 Multiplied by 2 for storage over 2 years

(Drying of freshly cut wood)

Do not use

- Chipboard panels

- Coated, painted or treated wood

- Wood containing pieces of metal

- Wood not stored under cover for at least 12 months

- Any fuel other than wood

Model CBI-II 20 CBI-II 30 CBI-II 40 CBB 15 E

mm 330 530 530 330

Type of wood Broad-leaved

hardwood

Broad-leaved

softwood and

conifers

Gross humidity

(%) 20 30 20 30

Average weight of a

stere of wood

(kg/stere)

530 600 380 440

Calorific power

(kWh/kg) 3.9 3.3 3.9 3.3

Energy content

(kWh/stere) 2070 1980 1480 1450

Equivalent in litres of

fuel oil

(l/stere)

210 200 150 145

16/06/2009 - 300019729-001-C CBI-II / CBB 15 E

3. Description

3 Description

3.1 Installing the heating

Depending on the heating installation, certain components can be

suppressed or added. Get your fitter to explain your installation to

you.

Description Operation

CBI-II

Reverse combustion log-fired

boiler

Burns wood in complete safety and protects the environment. Removes the heat from

the fumes given off by combustion and transfers it to the heating water.

CBB 15 E

Log-fired boiler with natural

draught

Burns wood in complete safety and protects the environment. Removes the heat from

the fumes given off by combustion and transfers it to the heating water.

EA108

Wall module for elevating the

return temperature

Used to read the return temperature. Stays off if the return temperature is lower than

60°C.

ML9

Thermostatic module for elevating

the return temperature

Used to prevent the return of water colder than 60°C into the boiler.

Logs The natural energy of wood is converted into heat by combustion in the Bioenergy

boiler.

Buffer tank

PS / PSB

DC / QUADRO

Used for storing hot water extracted from the biofuel boiler (max. 85°C).

Compensates for any differences between heat production and needs.

Solar use with DC / QUADRO

Domestic hot water tank

LIGHT / DUO / TRIO

Maintains a reserve of domestic hot water for the household (e.g. shower) with an

electric back-up for the summer.

Solar use with LIGHT / DUO / TRIO

DIEMATIC VM

Regulation

Optimally ensures the desired temperature on the premises and saves on fuel,

whatever the outside temperature.

Differential regulator Controls the domestic load pump.

Radiators or underfloor heating Transfers the heat from the heating water to the premises.

8962N094A

6CBI-II / CBB 15 E 16/06/2009 - 300019729-001-C

3. Description

3.2 Safety

- Safety thermostat with manual reset (110 °C)

- Safety battery (delivered from the factory) to be connected to the

cold water by means of a control valve (option L33)

- Safety valve (To be installed by the fitter)

DHW pump

Heating pump

Circulates the heating water from the boiler to the storage tank and from the storage

tank to the radiators and brings it back to the boiler where it is reheated.

Heating water and heating pipes Carries the heat produced in the boiler to the radiators.

Motorised mixing valve

Adapts the outlet temperature from the boiler to the radiators in such a way as to

obtain the desired room temperature, whatever the outside temperature. This is done

by mixing the outlet water with the colder heating return water.

Pressure gauge Indicates the pressure in the heating circuit.

Air vent Ensures that there is no air in the heating pipes.

Safety valve Prevents too great an increase in pressure in the installation.

Expansion vessel Maintains a constant pressure in the installation and absorbs the water caused by

expansion.

L33

Safety exchanger control valve Use to trigger the safety battery which protects the boiler against overheating.

Description Operation

16/06/2009 - 300019729-001-C CBI-II / CBB 15 E

3. Description

3.3 Boiler

1. Ash tray door

2. Loading door

3. Control panel

4. Air flap lever

5. Air regulator flap

6. Air regulator flap chain

7. Output modulator: 60-90 °C

8. Safety exchanger (To be connected by the fitter)

9. 95°C limiter thermostat (except CBB 15 E)

10. Sensor tube for the safety exchanger control valve

11. Inspection hatch

12. Extractor fan (except CBB 15 E)

C002258-B

8CBI-II / CBB 15 E 16/06/2009 - 300019729-001-C

3. Description

3.4 Control panel

Boiler CBI-II

13. General ON 1 / OFF 0 switch

14. Boiler thermometer

15. Flue gas thermostat for extractor fan

16. Safety thermostat with manual reset (110 °C)

17. Boiler thermostat

Boiler CBB 15 E

13. General ON 1 / OFF 0 switch (DHW pump)

14. Boiler thermometer

15. Storage tank load pump thermostat (And/or return temperature

elevating) - If connected

1716

C002262-A

16/06/2009 - 300019729-001-C CBI-II / CBB 15 E

4. Commissioning

4 Commissioning

4.1 Commissioning

Initial commissioning must be done by a qualified

professional.

4.2 Subsequent start-ups by the final user (at least at the beginning of the heating season)

1. Check the water pressure in the installation. Top up with more

water if necessary.

2. Check that the safety thermostat has not triggered. Remove the

safety thermostat hood and press the reset button with a

screwdriver - except CBB 15 E.

3. Carry out the boiler ignition operations (See chapter: Ignition).

4. Set the output modulator to 80°C.

5. Open the air regulator flap by tensing the chain and wait for the

thermometer to reach 80°C.

6. Secure the chain to obtain an opening of 5 mm and mark the link.

7. Turn the boiler thermostat to Max - except CBB 15 E.

8. Check the pumps:

Turn the unlocking screw located at the centre of the pump with

a screwdriver.

Check that the air regulator flap is fully closed if the boiler

reaches 90°C.

10 CBI-II / CBB 15 E 16/06/2009 - 300019729-001-C

4. Commissioning

4.3 Ignition

1. Turn the flue gas thermostat to 0 (Ignition) - except CBB 15 E.

2. Set the On/Off switch to 1.

3. Pull the lever to open the air flap.

4. Open the loading door.

5. Put some inflammable kindling with some paper on the bottom of

the combustion chamber. Leave a space of 2 to 4 cm between

the logs for the smoke to escape. Put in logs and light.

6. Close the loading door.

7. When the wood is well lit (about 20-30 minutes later), continue to

fill the combustion chamber.

Close the loading door.

8. Push the lever to close the air flap.

9. Set the flue gas thermostat between Min and Max (when in

operation)*. The fan must continue to turn.

* except CBB 15 E.

When the fuel has been consumed, the fan is stopped by the

flue gas thermostat. This makes it possible to keep the embers

burning longer.

4.4 Adding more logs

Only add more logs if the previous load has been consumed to

at least 1/3 of the original volume.

1. Pull the lever to open the air flap.

2. Turn the flue gas thermostat to 0 (Ignition) - except CBB 15 E.

3. Wait for one minute and open the loading door.

4. Add logs to the combustion chamber.

5. Close the loading door.

6. Push the lever to close the air flap.

Set the flue gas thermostat between Min and Max (when in

operation) - except CBB 15 E.

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