Deif PICUS PPM 300 Bedienungsanleitung
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive · Tel.: +45 9614 9614 · Fax: +45 9614 9615 · info@deif.com · www.deif.com
OPERATOR'S MANUAL
Protection and Power Management
PPM 300
Document no.: 4189340910D
1. Introduction
1.1 About the Operator's manual...........................................................................................................................................................................................................7
1.1.1 Intended users of the Operator's manual.....................................................................................................................................................................7
1.1.2 Software versions..........................................................................................................................................................................................................................7
1.1.3 Technical support..........................................................................................................................................................................................................................7
1.1.4 List of technical documentation for PPM 300...........................................................................................................................................................8
1.2 Warnings and safety................................................................................................................................................................................................................................9
1.2.1 Safety during installation and operation ......................................................................................................................................................................9
1.2.2 Automatic and remote-controlled starts........................................................................................................................................................................9
1.2.3 Switchboard control......................................................................................................................................................................................................................9
1.2.4 Controller power supply.........................................................................................................................................................................................................10
1.2.5 Factory settings ..........................................................................................................................................................................................................................10
1.2.6 Electrostatic discharge ..........................................................................................................................................................................................................10
1.2.7 Do not manually override active alarm actions.....................................................................................................................................................10
1.3 Legal information.....................................................................................................................................................................................................................................10
1.3.1 Third party equipment.............................................................................................................................................................................................................10
1.3.2 Warranty............................................................................................................................................................................................................................................11
1.3.3 Open source software.............................................................................................................................................................................................................11
1.3.4 Trademarks.....................................................................................................................................................................................................................................11
1.3.5 Copyright...........................................................................................................................................................................................................................................11
1.3.6 Disclaimer .......................................................................................................................................................................................................................................11
2. Overview of the system
2.1 Overview..........................................................................................................................................................................................................................................................12
2.1.1 Operating the PPM 300 controllers ..............................................................................................................................................................................12
2.2 Operator messages................................................................................................................................................................................................................................13
2.2.1 Controller status texts..............................................................................................................................................................................................................13
2.2.2 Operator information messages......................................................................................................................................................................................17
3. Controller equipment
3.1 Display unit...................................................................................................................................................................................................................................................24
3.1.1 Introduction to the display unit..........................................................................................................................................................................................24
3.1.2 Display unit LEDs and push-buttons............................................................................................................................................................................25
3.1.3 GENSET controller LEDs and push-buttons..........................................................................................................................................................26
3.1.4 EMERGENCY genset controller LEDs and push-buttons............................................................................................................................28
3.1.5 SHAFT generator controller LEDs and push-buttons .....................................................................................................................................30
3.1.6 SHORE connection controller LEDs and push-buttons ................................................................................................................................32
3.1.7 BUS TIE breaker controller LEDs and push-buttons ......................................................................................................................................33
3.2 Controller rack............................................................................................................................................................................................................................................35
3.2.1 Rack LEDs.......................................................................................................................................................................................................................................35
3.2.2 PSM3.1 LEDs................................................................................................................................................................................................................................35
3.2.3 PCM3.1 LEDs................................................................................................................................................................................................................................36
4. Operating the system
4.1 Introduction...................................................................................................................................................................................................................................................37
4.1.1 About the operator actions...................................................................................................................................................................................................37
4.2 GENSET controller basic actions..............................................................................................................................................................................................37
4.2.1 Introduction to operating the GENSET controllers.............................................................................................................................................37
4.2.2 Changing modes.........................................................................................................................................................................................................................37
4.2.3 Starting the genset.....................................................................................................................................................................................................................39
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4.2.4 Stopping the genset..................................................................................................................................................................................................................39
4.2.5 Closing the genset breaker.................................................................................................................................................................................................40
4.2.6 Opening the genset breaker...............................................................................................................................................................................................40
4.2.7 Setting genset start and stop priority............................................................................................................................................................................41
4.3 EMERGENCY genset controller basic actions..............................................................................................................................................................41
4.3.1 Introduction to operating the EMERGENCY genset controller.................................................................................................................41
4.3.2 Changing modes.........................................................................................................................................................................................................................41
4.3.3 Starting the emergency genset........................................................................................................................................................................................43
4.3.4 Stopping the emergency genset......................................................................................................................................................................................43
4.3.5 Closing the emergency genset breaker.....................................................................................................................................................................44
4.3.6 Opening the emergency genset breaker...................................................................................................................................................................44
4.3.7 Closing the tie breaker............................................................................................................................................................................................................45
4.3.8 Opening the tie breaker..........................................................................................................................................................................................................46
4.3.9 Emergency genset test function......................................................................................................................................................................................47
4.4 SHAFT generator controller basic actions........................................................................................................................................................................47
4.4.1 Introduction to operating the SHAFT generator controller...........................................................................................................................47
4.4.2 Closing the shaft generator breaker.............................................................................................................................................................................48
4.4.3 Opening the shaft generator breaker...........................................................................................................................................................................49
4.5 SHORE connection controller basic actions..................................................................................................................................................................49
4.5.1 Introduction to operating the SHORE connection controller.......................................................................................................................49
4.5.2 Closing the shore connection breaker.........................................................................................................................................................................50
4.5.3 Opening the shore connection breaker......................................................................................................................................................................51
4.6 BUS TIE breaker controller basic actions..........................................................................................................................................................................51
4.6.1 Introduction to operating the BUS TIE breaker controller.............................................................................................................................51
4.6.2 Closing the bus tie breaker..................................................................................................................................................................................................51
4.6.3 Opening the bus tie breaker...............................................................................................................................................................................................52
5. Using the display unit
5.1 Introduction...................................................................................................................................................................................................................................................53
5.1.1 About the display unit..............................................................................................................................................................................................................53
5.1.2 About the status bar..................................................................................................................................................................................................................53
5.1.3 About the soft keys....................................................................................................................................................................................................................54
5.1.4 About the virtual keyboard...................................................................................................................................................................................................56
5.1.5 View help...........................................................................................................................................................................................................................................57
6. Log on
6.1 Permissions..................................................................................................................................................................................................................................................58
6.1.1 About permissions......................................................................................................................................................................................................................58
6.2 Log on................................................................................................................................................................................................................................................................58
6.2.1 Log on to controller....................................................................................................................................................................................................................58
6.3 Log off................................................................................................................................................................................................................................................................59
6.3.1 Log off from controller.............................................................................................................................................................................................................59
6.4 Language.........................................................................................................................................................................................................................................................60
6.4.1 Change language.......................................................................................................................................................................................................................60
6.5 Reset...................................................................................................................................................................................................................................................................61
6.5.1 Reset display unit.......................................................................................................................................................................................................................61
6.6 User info...........................................................................................................................................................................................................................................................62
6.6.1 View user information..............................................................................................................................................................................................................62
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7. Configure
7.1 Introduction...................................................................................................................................................................................................................................................63
7.1.1 About configure............................................................................................................................................................................................................................63
7.2 Priority...............................................................................................................................................................................................................................................................63
7.2.1 View or configure priority.......................................................................................................................................................................................................63
7.3 Counters..........................................................................................................................................................................................................................................................64
7.3.1 View or configure counters..................................................................................................................................................................................................64
7.4 Parameters.....................................................................................................................................................................................................................................................68
7.4.1 View or configure parameters...........................................................................................................................................................................................68
7.5 Input/output...................................................................................................................................................................................................................................................69
7.5.1 Configure Input/output.............................................................................................................................................................................................................69
7.5.2 Selecting a hardware module............................................................................................................................................................................................69
7.5.3 View or configure hardware module I/O terminals.............................................................................................................................................70
7.5.4 I/O terminal settings..................................................................................................................................................................................................................71
7.6 Digital input (DI)........................................................................................................................................................................................................................................72
7.6.1 Configure I/O name...................................................................................................................................................................................................................72
7.6.2 Configure function(s)................................................................................................................................................................................................................73
7.6.3 Configure alarm(s).....................................................................................................................................................................................................................73
7.7 Digital output (DO)..................................................................................................................................................................................................................................77
7.7.1 Configure I/O name...................................................................................................................................................................................................................77
7.7.2 View or configure I/O relay..................................................................................................................................................................................................77
7.7.3 Configure function(s)................................................................................................................................................................................................................78
7.7.4 Configure alarms.........................................................................................................................................................................................................................79
7.8 Analogue input (AI)................................................................................................................................................................................................................................80
7.8.1 Introduction to analogue inputs........................................................................................................................................................................................80
7.8.2 Configure Analogue input (AI)...........................................................................................................................................................................................81
7.8.3 Configure I/O name...................................................................................................................................................................................................................81
7.8.4 Configure function(s)................................................................................................................................................................................................................82
7.8.5 Configure alarm(s).....................................................................................................................................................................................................................85
7.8.6 View or configure sensor.......................................................................................................................................................................................................88
7.9 Analogue output (AO) / Pulse width modulation (PWM)....................................................................................................................................100
7.9.1 Configure Analogue output (AO)..................................................................................................................................................................................100
7.9.2 Configure I/O name................................................................................................................................................................................................................101
7.9.3 Configure function...................................................................................................................................................................................................................101
7.9.4 View or configure analogue output (AO) or pulse width modulation (PWM)...............................................................................104
8. Alarm
8.1 Introduction................................................................................................................................................................................................................................................117
8.1.1 Alarm indication.........................................................................................................................................................................................................................117
8.1.2 About the alarm list.................................................................................................................................................................................................................118
8.1.3 Alarm symbols............................................................................................................................................................................................................................118
8.1.4 Alarm actions..............................................................................................................................................................................................................................120
8.1.5 Alarm notification......................................................................................................................................................................................................................120
8.2 Alarm actions...........................................................................................................................................................................................................................................121
8.2.1 View alarms..................................................................................................................................................................................................................................121
8.2.2 Operator actions.......................................................................................................................................................................................................................121
8.2.3 Silence horn.................................................................................................................................................................................................................................122
8.2.4 Acknowledge alarm(s)..........................................................................................................................................................................................................122
8.2.5 Reset latched alarm(s).........................................................................................................................................................................................................123
8.2.6 Shelve alarm(s).........................................................................................................................................................................................................................123
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8.2.7 Out of service alarm(s)........................................................................................................................................................................................................124
9. Live data
9.1 Introduction................................................................................................................................................................................................................................................126
9.1.1 Live data.........................................................................................................................................................................................................................................126
9.2 Live data........................................................................................................................................................................................................................................................126
9.2.1 View the Live data...................................................................................................................................................................................................................126
9.2.2 Live data counters...................................................................................................................................................................................................................127
10. Tools
10.1 Introduction................................................................................................................................................................................................................................................129
10.1.1 About tools....................................................................................................................................................................................................................................129
10.2 Communication......................................................................................................................................................................................................................................129
10.2.1 Configure communication..................................................................................................................................................................................................129
10.3 Advanced.....................................................................................................................................................................................................................................................131
10.3.1 About advanced........................................................................................................................................................................................................................131
10.4 Brightness...................................................................................................................................................................................................................................................132
10.4.1 About brightness menu.......................................................................................................................................................................................................132
10.4.2 View or configure brightness level setting.............................................................................................................................................................132
10.4.3 View or configure the brightness time setting.....................................................................................................................................................133
10.5 Permissions...............................................................................................................................................................................................................................................134
10.5.1 About permissions...................................................................................................................................................................................................................134
10.5.2 View groups.................................................................................................................................................................................................................................134
10.5.3 View users.....................................................................................................................................................................................................................................135
10.6 Controller type.........................................................................................................................................................................................................................................136
10.6.1 Prerequisites...............................................................................................................................................................................................................................136
10.6.2 Change controller type.........................................................................................................................................................................................................136
11. Log
11.1 Introduction................................................................................................................................................................................................................................................139
11.1.1 About the log...............................................................................................................................................................................................................................139
11.1.2 Log events.....................................................................................................................................................................................................................................139
11.2 Log.....................................................................................................................................................................................................................................................................140
11.2.1 Review log events...................................................................................................................................................................................................................140
12. Info
12.1 Introduction................................................................................................................................................................................................................................................141
12.1.1 About info.......................................................................................................................................................................................................................................141
12.2 Production...................................................................................................................................................................................................................................................141
12.2.1 View the production info.....................................................................................................................................................................................................141
12.3 About...............................................................................................................................................................................................................................................................142
12.3.1 View about....................................................................................................................................................................................................................................142
13. Troubleshooting
13.1 Introduction................................................................................................................................................................................................................................................143
13.1.1 Finding the source of the problem...............................................................................................................................................................................143
13.2 Using SWBD control for troubleshooting.......................................................................................................................................................................143
13.2.1 Introduction to SWBD control.........................................................................................................................................................................................143
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13.2.2 Troubleshooting the system under SWBD control..........................................................................................................................................143
13.3 Troubleshooting alarms..................................................................................................................................................................................................................145
13.3.1 Troubleshooting alarms.......................................................................................................................................................................................................145
13.3.2 Troubleshooting analogue input sensor failures...............................................................................................................................................145
13.4 Engine.............................................................................................................................................................................................................................................................145
13.4.1 Start failure...................................................................................................................................................................................................................................145
13.4.2 Overspeed #................................................................................................................................................................................................................................146
13.5 Network and communication.....................................................................................................................................................................................................146
13.5.1 Ethernet redundancy broken...........................................................................................................................................................................................146
14. Maintenance
14.1 PCM3.1 internal battery...................................................................................................................................................................................................................148
14.1.1 Changing the battery.............................................................................................................................................................................................................148
15. End-of-life
15.1 Disposal of WEEE.................................................................................................................................................................................................................................150
15.1.1 Disposal of waste electrical and electronic equipment................................................................................................................................150
16. Glossary
16.1 Terms and abbreviations...............................................................................................................................................................................................................151
16.2 Units..................................................................................................................................................................................................................................................................154
16.3 Symbols.........................................................................................................................................................................................................................................................156
16.3.1 Symbols for notes....................................................................................................................................................................................................................156
16.3.2 Display unit symbols and push-buttons...................................................................................................................................................................156
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1. Introduction
1.1 About the Operator's manual
1.1.1 Intended users of the Operator's manual
This is the operator's manual for DEIF's Protection and Power Management controller, PPM 300. The manual is for the
operator who uses the controller display unit. The manual includes an introduction to the display unit (LEDs, push-buttons
and screen), basic operator tasks, alarms, logs, more advanced operator tasks, and trouble shooting. The information in this
manual is simplified and general.
See the Designer's handbook for more detailed information and descriptions..
DANGER!
Read this manual before you operate the system. Failure to do this could result in personal injury and
damage to the equipment.
1.1.2 Software versions
The information in this document corresponds to the following software versions.
Table 1.1 Software versions
Software Details Version
PCM APPL Controller application 1.0.4.x
DU APPL Display unit application 1.0.4.x
PICUS PC software 1.0.1.x
1.1.3 Technical support
You can read about service and support options on the DEIF website, www.deif.com. You can also find contact details on the
DEIF website.
You have the following options if you need technical support:
• Help: The display unit includes context-sensitive help.
• Technical documentation: Download all the product technical documentation from the DEIF website:
www.deif.com/documentation
• Training: DEIF regularly offers training courses at the DEIF offices worldwide.
• Support: DEIF offers 24-hour support. See www.deif.com for contact details. There may be a DEIF subsidiary located near
you. You can also e-mail [email protected].
• Service: DEIF engineers can help with design, commissioning, operating and optimisation.
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1.1.4 List of technical documentation for PPM 300
Document Contents
Data sheet
• System description and functions
• Technical specifications
• Each controller type
◦ Applications, hardware, functions and protections
• Hardware modules, display unit, and accessories
• Ordering information
Quick start guide
• Mounting
• Connecting wiring
• PICUS (PC software)
◦ Download and install
◦ Controller configuration
• Display unit overview
Designer's handbook
• System principles
• AC configuration and nominal settings
• Protections and alarms
• Breakers, synchronisation and de-loading
• Regulation
• Power management
• Each controller type
◦ Principles, sequences, functions and protections
• Hardware characteristics and configuration
• PICUS (including permissions)
• CustomLogic
• Emulation
• Modbus
Installation instructions
• Tools and materials
• Mounting
• Minimum wiring for each controller type
• Wiring for hardware module terminals
• Wiring for controller functions
• Wiring communication
• Wiring the display unit
Commissioning guidelines
• Tools, software and information required
• Controller, system and equipment checks
• Regulator tuning
• System testing
• Troubleshooting
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Document Contents
Operator's manual
• Controller equipment (push-buttons and LEDs)
• Operating the system
• Alarms and log
• Using the display unit
• Troubleshooting and maintenance
PICUS manual Using PICUS and CustomLogic
Modbus tables
• Modbus address list
◦ PLC addresses
◦ Corresponding controller functions
• Descriptions for function codes, function groups
1.2 Warnings and safety
1.2.1 Safety during installation and operation
Installing and operating the equipment may require work with dangerous currents and voltages. The installation must only be
carried out by authorised personnel who understand the risks involved in working with electrical equipment.
DANGER!
Hazardous live currents and voltages. Do not touch any terminals, especially the AC measurement inputs
and the relay terminals. Touching the terminals could lead to injury or death.
1.2.2 Automatic and remote-controlled starts
The power management system automatically starts gensets when more power is needed. It can be difficult for an
inexperienced operator to predict which gensets will start. In addition, gensets can be started remotely (for example, by using
an Ethernet connection, or a digital input). To avoid personal injury, the genset design, the layout, and maintenance
procedures must take this into account.
1.2.3 Switchboard control
The controllers are designed to normally run under power management system control. When switchboard control is
activated:
• If an alarm situation arises, and the alarm action requires a trip and/or shutdown, then the controller trips the breaker and/or
shuts down the engine.
• The controller DOES NOT respond to a blackout.
• The controller DOES NOT provide any power management.
• The controller DOES NOT accept operator commands.
• The controller cannot and DOES NOT prevent any manual operator actions.
The switchboard design must therefore ensure that the system is sufficiently protected when the controller is under
switchboard control.
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1.2.4 Controller power supply
If the controller has no power supply, it is OFF and does not provide any protection to the system. The controller cannot
enforce any trips, shutdowns or latches when it is off. The controller does not provide any control or power management. All
the controller relays de-energise.
The controller must have a reliable power supply, which must include a backup power supply. In addition, the switchboard
design must ensure that the system is sufficiently protected if the controller power supply fails.
1.2.5 Factory settings
The controller is delivered pre-programmed from the factory with a set of default settings. These settings are based on typical
values and may not be correct for your system. You must therefore check all parameters before using the controller.
1.2.6 Electrostatic discharge
You must protect the equipment terminals from static discharge during handling, including installation and dismounting. Once
the equipment is correctly installed and the frame ground is connected, it is no longer necessary to protect the terminals from
static discharge.
1.2.7 Do not manually override active alarm actions
DANGER!
Do not use switchboard or manual control to override the alarm action of an active alarm.
An alarm may be active because it is latched, or because the alarm condition is still present. If the alarm action is manually
overridden, a latched alarm does not do its alarm action again. In this situation, the latched alarm does not provide protection.
Latched Over-current alarm example
The controller trips a breaker because of over-current. The operator then manually (that is, not using the controller)
closes the breaker while the Over-current alarm is still latched.
If another over-current situation arises, the controller does not trip the breaker again. The controller regards the
original Over-current latched alarm as still active, and does not provide protection.
1.3 Legal information
1.3.1 Third party equipment
DEIF takes no responsibility for the installation or operation of any third party equipment, including the genset. Contact the
genset company if you have any doubt about how to install or operate the genset.
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Andere Handbücher für PICUS PPM 300
2
Inhaltsverzeichnis
Andere Deif Steuerungssystem Handbücher
