DeLuxe Stitcher M2 Series Bedienungsanleitung
Before using this Stitcher, all operators must study this manual and follow the safety
warnings and instructions. Keep these instructions with the M2 Stitcher for
future reference. If you have any questions, contact your local DeLuxe
Stitcher Graphic Arts Representative or Distributor.
Model M2 Stitchers
OPERATION AND MAINTENANCE MANUAL
M2-AST Stitcher...with 26D Head....115V and 60HZ
M2-BST Stitcher...with 26D Head....230V and 50HZ
M2G8-AST Stitcher..with G8 Head...115V and 60HZ
M2G8-BST Stitcher..with G8 Head...230V and 50HZ
Machine Serial Number :
Head Serial Number :
Date Purchased :
DELUXE
STITCHER
COMPANY INC.
®
WARNING!
Model M2 Stitchers
Operators and others in the work area should always wear
safety glasses to prevent serious eye injury from
fasteners and flying debris when loading, operating,
or unloading this machine.
Do not operate this stitcher without all guards in place.
The stitcher will not operate without the front guard
closed properly. Do not modify the guards in any way.
Always disconnect the power supply before removing
any guards for servicing.
Never operate the machine with wire feeding through
the head unless there is stock above the clinchers,
otherwise serious damage may result.
Always turn power off when making adjustments. Always
disconnect the power supply before any disassembly work.
2
INTRODUCTION....................................................................................................4
INSTALLATION ......................................................................................................6
Belt Guard Removal and Assembly...............................................6
Turning Machine Manually.............................................................7
OPERATING ADJUSTMENTS...............................................................................7
Adjusting the Machine for Thickness of Work...............................7
Raising or Lowering the Clinchers.................................................9
MAINTENANCE ....................................................................................................10
Lubrication....................................................................................10
M2 DIAGRAM & PARTS LIST...............................................................................11
CLUTCH-BRAKE MAINTENANCE.......................................................................16
Actuator ........................................................................................16
Clutch and Brake Springs.............................................................17
Disassembly .................................................................................18
Assembly......................................................................................18
Lubrication....................................................................................20
Coil Replacement .........................................................................20
Control Collar Adjustment.............................................................20
ITEM / INDEX NUMBER CROSS-REFERENCE..................................................21
NOTES ......................................................................................................22
WARRANTY AND SERVICE INFORMATION.......................................................23
Table of Contents
3
The DeLuxe Stitcher M2 Book Stitcher is a combination light & heavy duty stitcher
designed to staple both flat and saddle work ranging in thickness from a few sheets to 1/4"
for 2601 heads, 5/16" (8mm) for G8 heads.
The recommended wire sizes to be used on the M2 are as follows: 25 to 30 round wire
for 2601 heads, 24 to 28 for G8 heads.
The M2 is easily adjusted from saddle work to flat work by means of tilting the 5-1/2"
(14cm) x 26" (66cm) work table. An adjustable work guide and adjustable work stops
are easily attached to the work table and provide for accurate registering of flat work for
uniform spacing of staples.
The M2 is footswitch operated and is belt driven by a 1/2 HP motor, making possible
operating speeds up to 215 stitches per minute. The motor is mounted on an adjustable
bracket which can be raised or lowered for adjusting the driving belt tension. The machine
driving mechanism is thoroughly shielded thus preventing the possibility of personal
injury.
The M2 has a 14" (35.6cm) throat depth for both flat and saddle stitching. The work table
is approximately 34" (86.4cm) above the floor, and there is approximately 17/32" (24mm)
clearance between the top of the work table and the stitching head.
The M2 weighs approximately 325 lb (145 kgs) net, shipping weight is approximately
3 80 lb (I 72 kgs). With the table installed, the M2 requires about 28" (71.1 cm) x 30"
(76.2cm) of floor space.
Because of the length of the work table, the M2 must be secured to the floor to meet
CE stability requirements. Sound level readings at the normal operator position are
approximately 84 dBC.
Introduction
4
5
Figure 1 - M2 Stitcher
The M2 is a free standing, floor mounted, wire stitcher. The following parts must be assembled
after shipment: work table, spool bracket, spool stud, wire spool, adjuster handwheel handle, and wire
guide springs. The M2 can be lagged to the floor, if desired, after leveling.
Thread the wire onto the head and make adjustments to wire length & straightness as described in
the head Operation Manual.
Electrical power is provided through the attached line cord to be connected to an appropriate supply
outlet rated as shown:
6
The plastic belt guard must first be removed before the M2 can be turned over manually. To remove
the belt guard, remove the retaining screw from the top of guard. Press on one side tab while prying
out the locking face. This will release the first tab. Next, pull down slightly on the top of the guard
to release the bottom tab. Guard will now be free to lift off remaining tabs on mounting plate.
To reassemble, interlock the top tab and one side tab. Pull down slightly on top of guard to interlock
bottom tab, then squeeze mounting plate and guard together to lock remaining tab, completing
assembly. Reassemble the retaining screw at the top of the guard.
To turn the machine manually, it is necessary to first disconnect the power and remove the belt guard
Belt Guard Removal and Assembly
Always disconnect the power supply before making any
adjustments or servicing the stitcher.
UWARNING
!
Installation
Do not operate the M2 under power until the machine
has been turned over manually (see below) to verify that
the stitching heads are operating freely.
UWARNING
!
SUPPLY POWER 115V / 60HZ 230V / 50HZ
M2 Rated Current 9.2A 4.6A
M2 Interrupt Current, 12kA 12kA
Internal Breaker
7
(see above). Locate the actuator assembly on the wrap spring clutch and push the actuator to pivot it
away from the control collar cam, releasing the brake. The machine will rotate one revolution when
the large drive pulley is turned manually in the direction of the arrow on the pulley (top of pulley
toward front of machine).
Turning Machine Manually
Always disconnect the power supply before making any
adjustments or servicing the stitcher.
UWARNING
!
Operating Adjustments
The quality and quantity of work that can be stitched on the M2 is dependent upon the operator
making the various operating adjustments as accurately as possible. The following information
and instructions are provided so that the operator will clearly understand how to make the required
operating adjustments.
Adjusting the Machine for Thickness of Work (See Figure 2)
Turn the thickness adjustment handwheel (1) clockwise until the gage spool (2) is raised sufficiently
to allow a sample of work to be inserted between the gage spool and its lower stop.
With the work held in this position, turn the handwheel (1) counter-clockwise until the work is
firmly clamped between the gage spool (2) and the stop.
Turn the handwheel back clockwise just enough to allow the work to be withdrawn from the gage,
then return the handwheel to the setting at which the work was firmly clamped.
8
Figure 2 - Work Thickness Adjustment
If the Machine is operated on work thicker than is set to handle,
damage will result and the Stitcher will not operate properly.
UCAUTION
!
9
If staples are being loosely clinched, requiring that the clinchers be raised or lowered, proceed as
follows:
Remove the clincher guard (1) . Loosen the clincher adjustment binder screw (2). Rotate the
clincher adjustment screw (3) to raise or lower the clincher points as needed.
Retighten the binder screw (2) and attach the clincher guard (1). Turn the machine over manually a
few revolutions and ensure that the machine if operating freely before running under power.
Raising or Lowering the Clinchers (See Figure 3)
Always disconnect the power supply before
making any adjustments or servicing the stitcher.
UWARNING
!
Figure 6 - Wire Straightening
To insure continuous operation of the M2 Stitcher, the operator should be sure that the machine is
regularly lubricated and carefully maintained. The operator should periodically inspect all moving
parts for signs of wear and, when required, replace the worn parts.
The following instructions are provided so that the operator will understand how to lubricate the
machine, and how to adjust the clutch.
Lubrication (See Figure 4)
Figure 4 - Lubrication Points
If the machine is operated on work thicker
than it is set to handle, damage will result.
UWARNING
!
10
Maintenance
Use an S.A.E. No. 10 oil for lubricating the M2 Stitcher. Machines that are in constant use should
be lubricated daily. Machines that are operated periodically should be lubricated just prior to use.
Usually only a drop of oil is required at each lubrication point in the Stitcher. After lubricating the
machine, wipe off any excessive oil.
Refer to the stitcher head Operation Manual for additional lubrication points on each stitching head.
Dieses Handbuch passt für folgende Modelle
4
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