Dennis Simplex Bedienungsanleitung

SIMPLEX

SIMPLEX CYLINDER MOWER

INSTRUCTION MANUAL

DENNIS, Ashbourne Road, Kirk Langley, Derby, DE6 4NJ, United Kingdom

Telephone:- 01332 824777

Fax:- 01332 824 525

E-mail:- [email protected]

www.dennisuk.com SP20006_REV_1

10/12

FT Razor Razor Simplex G560 SuperSix G660/G760 Premier Contractor Bray Hand S500 Gang

Application Range 560

Ultra 560

Range G680 Range G860 Range Tools Plus Mower

Bowling Green üüüüüüü

Cricket Ground Maintenance: wicket üüüüüü

square üüüüüü

outeld       üüü

Football Pitch üüü

Golf Course Maintenance: Tees üüüüüüü

Greens üüüüüü

Ornamental üüüüü

Croquet Green üüüüüüüü

Grass Tennis Court üüüüüüü

Race Course Maintenance: Parade Ring üüüüüüü

Ornamental üüüüüüüü

Rugby Pitch üüü

Hockey Pitch üü

Sports Club Maintenance üüüüüüüüüüüü

Schools, Colleges & University Grounds üüüüüüüüüüüü

Cemetery Maintenance üüüü

Contractors, Private Lawns & Commercial üüüüüüü

Local Authority & Government Contracts üüüüüüüüüüüü

Ornamental Lawn üüüüüüüü

THIS INFORMATION IS INTENDED FOR GUIDANCE PURPOSES ONLY. WE RECOMMEND THAT YOU DISCUSS YOUR SPECIFIC

REQUIREMENT WITH OUR HEAD OFFICE, SALES MANAGERS OR YOUR LOCAL DENNIS DEALER.

NOTE

Product Application Matrix

Simplex SP20006_REV_1

Certicate of Conformity

Simplex Cylinder mowers powered by Honda GX Petrol Engine

Manufacturer:- Howardson Ltd, Howardson Works, Kirk Langley, Derby, DE6 4NJ. UK

Owner of Technical Document:- Mr I.D. Howard, Howardson Ltd, Howardson Works Kirk Langley, Derby, DE6 4NJ, UK

Notied Body:- AV Technology Ltd, AVTECH house, Arkle Avenue, Stanley Green Trading Estate, Handforth, Cheshire,

SK9 3RW, UK

I the under signed Declare that these machines:-

The reliability and quality of performance of the DENNIS SIMPLEX depends upon some simple care maintenance carried

out regularly. This manual has been prepared to allow the user to carry out all such work.

It is advisable to read the instructions carefully. Proper care and attention will enable the machine to give a continuous,

satisfactory, and reliable service. Failure to carry out regular lubrication and maintenance as outlined in this manual may

render any guarantee or warranty invalid.

Inthecaseofanydifculty,oriffurtherinformationoradviceisrequired,ourServiceDepartmentisalwaysatyourcall.In

the interests of speed and accuracy of information please quote the serial numbers of the machine and engine when

making enquiries.

For the mower, this is to be found on a plate attached to the side frame. The engine number is stamped on either the

crank case or the gear casing facing towards the front of the machine. We suggest you write the numbers on the front

page of this book.

Introduction

Serial Numbers

MACHINE SERIAL NUMBER

MAKE A NOTE OF THE SERIAL NUMBERS OF YOUR MACHINE & ENGINE AND ALWAYS

QUOTE THEM IN ANY COMMUNICATION WITH PERSONNEL AT DENNIS.

NOTE

ENGINE SERIAL NUMBER

Model Cutting Width Power (Honda) Measured Sound Power

Level

Guaranteed Sound

Power Level Serial Number

510 20” (510mm) GX120 91dB Lwa 94dB Lwa See Product ID range

610 24” (610mm) GX120 91dB Lwa 94dB Lwa See Product ID range

Tested at:- Howardson Works test site September 2011

Complies with the applicable requirements of:-

- Machine Directive 2006/42/EC

- Noise Directive 2000/14/EC (Annex VI Procedure 1)

Managing Director

Ian Howard

Simplex SP20006_REV_1

Contents

Page

Product Application Matrix.................................................................................................................................................... 2

Declaration of Conformity..................................................................................................................................................... 3

Serial Numbers..................................................................................................................................................................... 3

Introduction........................................................................................................................................................................... 3

Technical Data...................................................................................................................................................................... 4

Machine Description............................................................................................................................................................. 5

Important Safety Instructions................................................................................................................................................ 6

Controls ................................................................................................................................................................................ 7

Operating Instructions ..................................................................................................................................................... 8 - 9

General Adjustments ....................................................................................................................................................10 - 11

Routine Maintenance................................................................................................................................................... 12 - 13

Storage............................................................................................................................................................................... 13

General Lubrication ............................................................................................................................................................ 14

Notes .................................................................................................................................................................................. 15

Parts Listings............................................................................................................................................................... 16 - 28

Technical Data

Model 510 610

A - Width (mm) 703 803

B - Length with Grassbox (mm) 7566 1566

C - Length without Grassbox (mm) 1203 1203

D - Height (mm) 983 983

Weight (Kg) 120 125

Cutting Width (mm) 510 610

Cylinder 5 or 7 blade 5 or 7 blade

Height of Cut (mm) 6 - 30 6 - 30

Cut Performance (5 Blade)

Cut Performance (7 Blade)

100 cuts/m (92 cuts/yd)

140 cuts/m (128 cuts/yd)

100 cuts/m (92 cuts/yd)

140 cuts/m (128 cuts/yd)

Engine Honda GX120 Honda GX120

Drive System “V” Belt “V” Belt

Final Drive Poly “V” high performance belts under

constant tension

Poly “V” high performance belts under

constant tension

Hand Arm Vibration (m/sec2) 1.9 1.9

Measured Sound Power Level dB(A) LWA 91 91

Guaranteed Sound Power Level dB(A) LWA 95 95

AB C

Simplex SP20006_REV_1

Machine Description

Manufactured with a 20” (51cm), or 24” (61cm) cutting width, this range of machines is powered by a 4.0hp air cooled,

single cylinder, four stroke petrol engine.

The rear roller and cutter are controlled independently via belt clutches operated from the console on the upper handle

bar.(ITEM5).Aparkingbrakeisttedforaddedsafetywhenworkingonslopingground.

In the design of the machine, special attention has been given to the importance of easy service and maintenance with

the construction based on a sectional assembly system. These are the Engine Unit, the Cylinder, the Rear Roller Unit,

and the Front Roller Unit, each of which can be readily removed individually from the main Frame Chassis Unit.

The interchangeable cassette system allows a variety of cassettes to be used for varying applications.

1. Cylinder 9. Grassbox

2. Bottom Blade Adjuster Knob 10. Cutting Height Adjustment

3. Belt Guard 11. On / Off Switch

4. Throttle Control Lever 12. Cylinder Control Lever

5. Operating Console 13. Air Filter

6. Exhaust 14. Driving Control Lever

7. Fuel Tank 15. Deadmans Handle

8. Brake Lever 16. On / Off Switch

11 12

Simplex SP20006_REV_1

Important Safety Instructions

In order to operate the machine safely please follow these Health and Safety guidelines.

TRAINING

READ THE INSTRUCTIONS CONTAINED IN THIS MANUAL WITH CARE. IF YOU ARE IN

ANY DOUBT PLEASE ASK YOUR EMPLOYER OR CONTACT US DIRECT AT DENNIS.

CAUTION

• Be familiar with the controls and the proper use of the equipment.

• Never allow children or people unfamiliar with these instructions to use the mower. Local regulations or insurance may

restrict the age of the operator.

• Never mow while people, especially children, or pets are nearby.

• Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their

property.

PREPARATION

• While mowing always wear substantial footwear and long trousers. Do not operate the mower barefoot or in open

sandals.

•

Thoroughly inspect where the equipment is to be used and remove all stones, sticks, wire, bones and other foreign objects.

PETROL IS HIGHLY FLAMMABLE AND WILL DAMAGE GRASS IF SPILT.

WARNING

A) Storefuelincontainersspecicallydesignedforthispurpose.

B) Refuel out doors and do not refuel whilst smoking.

C) Add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol while the engine is running or

when the engine is hot.

D) If petrol is spilled do not attempt to start the engine but move the machine away from the area of spill and avoid

creating any sources of ignition until the vapours have dissipated.

• Replace damaged or faulty silencers.

• Before using the machine always inspect the safety devices including the cut off switch and the blades for excessive

wear or damage. Replace if necessary.

OPERATION

• DonotoperatetheengineinaconnedspacewheredangerousCARBON MONOXIDE fumes can collect.

• Mowonlyindaylightorgoodarticiallight.

• Avoid operating the machine in wet grass where feasible.

• Always be sure of your footing on slopes.

• Walk. Never run.

• Walk across the face of slopes, never up and down.

• Exercise extreme care on slopes when changing direction.

• Do not mow excessively steep slopes.

• Use extreme caution when reversing or pulling the machine towards you.

• Stop the blades if the mower has to be tilted for transportation when crossing surfaces other than grass and when

transporting the mower to and from the area to be mown.

• Never operate the mower with defective guards or shields or without the safety devices, for example without the

 deectorplateorgrassboxinplace.

• Do not change the engine governor settings or overspeed the engine.

• Disengage all blades and drive clutches before starting.

• Start the engine carefully following the instructions with feet well away from the blades.

• Do not tilt the mower when starting the engine.

• Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

• Never pick up or carry the mower while the engine is running.

Simplex SP20006_REV_1

Controls

FOR THE LOCATION OF CONTROLS AND COMPONENTS REF “MACHINE DESCRIPTION”, PAGE 5

ON / OFF SWITCH (Item 11)

This switch stops the engine and can be used to do so at anytime during the operation of the machine. Ensure it is in the “ON”

position before attempting to start the engine.

DEADMANS CONTROL (Item 15)

This is an operator presence control. The engine will tick over without need for this to be depressed when the cylinder and

drive are disengaged. This must be depressed before the drive or cylinder can be engaged. Failure to do so will cause the

engine to stop.

THROTTLE CONTROL (Item 4)

This controls the RPM of the engine and the resultant speed of the machine. Pushing the lever forwards will increase the RPM,

pulling it back returns the engine to idle.

DRIVE CONTOL (Item 14)

This controls the machine movement. Pulling the lever upwards will engage the belt clutch and cause the machine to drive.

Returning it to the original position will cause the machine to stop.

CYLINDER CONTROL (Item 12)

This controls the cylinder drive. Pushing the lever forwards will engage the belt clutch and cause the cylinder to rotate. Return-

ing it to the original position will cause the cylinder to stop.

IF THE “DEADMANS CONTROL LEVER” IS DEPRESSED WHILE THE PARKING BRAKE IS

ON THE ENGINE WILL STOP.

NOTE

IF THE “DEADMANS CONTROL LEVER” IS DEPRESSED WHILE THE PARKING BRAKE IS

ON THE ENGINE WILL STOP.

NOTE

PARKING BRAKE CONTROL (Item 8)

This controls the parking brake. It is only to be engaged when the machine is stationary, it is NOT to stop the machine. Push

lever forwards to engage and pull back to disengage.

Simplex SP20006_REV_1

Operating Instructions

PREPARATION FOR USE

• Before commencing ensure the turf is free from stones or other obstructions which may damage the cassette unit.

• Set the height of cut to the required level (see page 10)

• Check the engine.

• Fill the fuel tank 3/4 full with unleaded petrol.

• Always check the oil levels of the machine prior to commencing. Full details are given in the ENGINE Manual, which

accompanies this book. A daily check is recommended. (Recommended grade oil is SAE 10W-40).

• Disengage the cylinder drive. (see next page)

• Set the throttle control on the handle bars to the idle position.

BEFORE YOU OPERATE THIS MACHINE YOU MUST READ AND STUDY THIS MANUAL.

IF YOU ARE IN ANY DOUBT PLEASE ASK YOUR EMPLOYER OR CONTACT US DIRECT.

CAUTION

IMPORTANT INFORMATION PLEASE READ ALL THE DETAILS IN THIS SECTION AND

FAMILIARIZE YOURSELF AND ALL MACHINE OPERATORS WITH THE CONTENTS.

CAUTION

STARTING THE ENGINE

Once the preparatory steps have been completed as outlined on page 7 the engine may be started. (See manufacturer

operating manual for full details).

1) Switch on the fuel tap.

2) Switch the handlebar cut off switch to ON, or depress deadmans handle (Item 1)

3) Set the throttle control to a half open position.

3) Shift the choke lever to the appropriate position. Honda engine set to the CLOSE position). The choke is not required

if the engine is warm or the air temperature high.

4) Grasp the recoil start handle until resistance is felt, then pull it with force.

5) Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter.

6) Once the engine is started gradually ‘open’ the choke lever (move the lever towards the RUNNING, or OPEN

position). Warm-up running of 3-5 minutes is recommended.

STOPPING THE ENGINE

1) Set the throttle control to the CLOSED position.

2) Switch the handlebar cut off to OFF or release deadmans handle.

3) Close the fuel tap.

TO COMMENCE DRIVING (TRANSPORT BETWEEN SITES / NO CUTTING)

• Ensure the “Parking Brake” is disengaged.

• Depress the “Deadmans Handle” (Item 15)

• Pull the “Drive Control Lever” (Item 14) upwards.

• Set the “Throttle Control Lever” to increase / reduce speed.

TO STOP DRIVING

• Releasethe“Drive Control Lever” (Item 14) backwards.

Simplex SP20006_REV_1

Operating Instructions

TO COMMENCE CUTTING

• Depress the “Deadmans Handle” (Item 15)

• Push the “Cylinder Control Lever” (Item 12) forwards.

• Pushthe“Drive Control Lever” (Item 14) forwards.

• Set the “Throttle Control Lever” to increase / reduce speed.

TO STOP CUTTING

• Releasethe“Drive Control Lever” (Item 14)

• Pull the “Cylinder Control Lever” (Item 16) backwards.

• Release the “Deadmans Handle” (Item 15)

RELEASING THE “DEADMANS CONTROL LEVER” WITH THE CUTTER ENGAGED WILL

CAUSE THE ENGINE TO STOP

NOTE

Simplex SP20006_REV_1

As an indication coins measure the following:-

- 1p 1.58mm (0.063” ) - 2p 1.80mm (0.071” ) - 5p 1.73mm (0.067” )

- 10p 1.84mm (0.072” ) - 50p 1.84mm (0.072” ) - £1.00 3.14mm (0.124” )

Remember height of cut is effected by moisture of turf , weight of machine and the

thatch density. Different makes of machine cut at different heights when set to the

same position with the setting bar. We suggest you set it to a couple of mm above your

planned height and then come down in height by trial.

Always check height of cut/operation with the setting bar provided. Check in two

positions i.e. one at either end of the cassette. Failure to do this could result in an

uneven cut.

General Adjustments

SETTING FOR HEIGHT OF CUT

Always stop the engine before adjusting the height

of cut. Failure to do this may result in serious injury.

The length of grass after cutting depends on

the setting of the front roller in relation to the main

frame of the machine.

To set:

• Slackentheclampnutsonthefrontroller

quadrants (Item 1) [19mm spammer].

• Rotatethequadrants,raisingandloweringthe

machine. As a guide, there are notches in the

quadrant and holes in the side plate. Align these on both sides to level the machine.

To check the height of cut and that the machine is level a setting bar (229524) can be used. Place the bar between the

front and rear rollers, resting the underside of the bolt head on the lip of the shear blade.

Either a ruler or pile of coins can be used to set the setting bar to the correct position. You are measuring the distance

between the bar and the underside of the button head screw (‘XX’ in the Image below).

Item 1

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