DeWalt D55168 Bedienungsanleitung

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iNSTRUCTiON MANUAL

GUIDE D'UTILISATION

MANUAL DE INSTRUCCIONES

INSTRUCTIVO DE OPERACION, CENTROS DE SERVICIO Y POLIZA

DE GARANTIA. ADVERTENClA: Lt_ASE ESTE INSTRUCTIVO ANTES

DE USAR EL PRODUCTO.

D55168

Oil Free Portable Air Compressor

Compresseur d'air portatif sans huile

Compresor de aire sin aceite portatil

D55168 Air Compressor

A. Auto(I)/Off(O) Switch F. Check Valve

B. Air Tank Pressure Gauge G. Safety Valve

C. Regulated Pressure Gauge H. Air Tank Drain Valve

D. Pressure Regulator I. Pressure Switch

E. Quick Connect J. Air Intake Filter

Pump/Motor Specifications

Voltage: Single Phase 120V

Minimum branch circuit requirement: 15 A

Fuse Type: Time delay

Specifications

MODEL D55168

WEIGHT 88 Ibs. (39.92 kg)

HEIGHT 41.75" (1060.5 mm)

WIDTH 19.0" (482.6 mm)

LENGTH 21.25" (539.8 mm)

AIR TANK CAPACITY 15 Gallon (56.8 liters)

APPROX CUT=IN PRESSURE 160 psi

APPROX. CUT=OUT PRESSURE 2OOpsi

SCFM @ 90 PSi 5.4*

NOISE LEVEL 78 dBA "-

*Tested per ISO 1217:1996

+Tested per ISO 3744:1994

FIG. 1

Declared Noise Emission Values

_er ISO 3744

Noise Emission Values LpA = 78.0 dBA re 20pPASound Pressure Level:

Uncertainty in the Sound Pressure Level: KpA = 3.0 dBA re 20/IPA I

Sound Power Level: LwA = 92.0 dBA re 1 pw I

Uncertainty in the Sound Power Level: KwA = 3.0 dBA re 1 pw

The sum of the emission value and the uncertainty is the limit

below which there is a 95% confidence the value of a single tool

will lie below when the tool is new.

Definitions: Safety Guidelines

The definitions below describe the level of severity

for each signal word. Please read the manual and

pay attention to these symbols.

&DANGER: Indicates an imminently hazardous

situation which, if not avoided, will result in death

or serious injury.

_&WARNING: Indicates a potentially hazardous

situation which, if not avoided, could result in death

or serious injury.

&CAUTION: Indicates a potentially hazardous

situation which, if not avoided, may result in minor

or moderate injury.

NOTICE: Indicates a practice not related to per-

sonal injury which, if not avoided, may result in

property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT

THIS OR ANY DEWALT TOOL, CALL US TOLL FREE AT:

I=800-4=DEWALT (1=800=433=9258)

Irnpertant Safety Instructions

WARNING: Do not operate this unit until you read and understand

this instruction manual for safety, operation and maintenance

instructions.

i_,WARNING: This product contains chemicals known to the State

of Cafifornia to cause cancer, and birth defects or other reproductive

harm. Wash hands after handling.

AWARNING: Some dust contains chemicals known to the State of

California to cause cancer, birth defects or other reproductive harm

such as asbestos and lead in lead based paint.

SAVE THESE INSTRUCTION

_,DANGER: RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOWTO PREVENT IT

' It is normal for electrica! Con-• Always operate the c0mpreS:

tacts within the motor and sor in a well ventilated area

pressure switch to spark, free of Combustiblematerials,

gasoline, or solvent vapors.

• If electrical sparks from

compressor come into con-

tact with flammable vapors,

they may ignite, causing fire

or explosion.

• Ifspraying flammable materi-

als, locate compressor at

least 20 feet (6.1 m) away

from spray area. An addi-

tional length of hose may be

required.

• Store flammable materials in

a secure location away from

compressor.

• Unattendedoperationof

thisproductcouldresultin

personalinjuryorproperty

damage.Toreducetherisk

offire,donotallowthe

compressortooperateunat-

tended.

,, Restricting any of the corn- - Never place objects against or

pressor ventilation openings on top of compressor.

will cause serious overheat- - Operate compressor in

ing and could cause fire. an open area at least 12"

(30.5 cm) away from any

wall or obstruction that would

restrict the flow of fresh air to

the ventilation openings.

,, Operate compressor in a

clean, dry well ventilated area.

Do not operate unit indoors or

in any confined area.

• Always remain in attendance

with the product when it is

operating.

Always turn off and unplug

unit when not in use.

_kDANGER: RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOWTO PREVENT iT

,, The compressed air directly ,, Never use air obtained directly

from your compressor is not from the compressor to supply

safe for breathing. The air

stream may contain carbon

monoxide, toxic vapors,

or solid particles from the

air tank. Breathing these

contaminants can cause

serious injury or death

Exposure to chemicals

in dust created by

power sanding, sawing,

grinding, drilling, and other

construction activities may

be harmful.

Sprayed materials such as

paint, paint solvents, paint

remover, insecticides, weed

killers, may contain harmful

vapors and poisons.

air for human consumption

The compressor is not

equipped with suitable filters

and in-line safety equipment

for human consumption.

Work in an area with good

cross ventilation. Read and

follow the safety instructions

provided on the label or

safety data sheets for the

materials you are spraying.

Always use certified safety

equipment: NIOSH/OSHA

respiratory protection or

properly fitting face mask

designed for use with your

specific application.

WARNING: RISK OF BURSTING

Air Tank: On February 26, 2002. the U.S. Consumer Product

Safety Commission published Release # 02-108 concerning air

compressor tank safety:

Air compressor receiver tanks do not have an infinite life. Tank life

isdependent upon several factors, some of which include operating

conditions, ambient conditions, proper installations, field modifica-

tions, and the level of maintenance. The exact effect of these fac-

tors on air receiver life is difficult to oredict.

If proper maintenance procedures are not followed, internal corro-

sion to the inner wall of the air receiver tank can cause the air tank

to unexpectedly rupture allowing pressurized a r to suddenly and

forcefully escape, posing risk of injury to consumers.

Yourcompressor air tank must be removed from service by the end

of the year shown on your tank warning label.

The following conditions could lead to a weakening of the air tank.

and result in a violent air tank explosion:

WHAT CAN HAPPEN

Failureto properly drain

condensed water from

air tank, causing rust and

thinning of the steel air tank.

HOWTO PREVENT IT

Drain air tank daily or after

each use. Ifair tank develops

a leak, replace it immediately

with a new air tank or replace

the entire compressor.

Modifications or atter_pted ,

repa_rsto the air tank. Never drill into. weld. or make

any modifications to the air

tank or its attachments. Never

attempt to repair adamaged or

leaking air tank. Replace with a

new air tank.

Unauthorized modifications to

the safety valve or any other

components which control air

tank pressure.

Attachments &accessories:

The air tank is designed

to withstand specific

operating pressures. Never

make adjustments or parts

substitutions to alter the factory

set operating pressures.

Exceeding the pressure * Follow the equipment

rating of air tools, spray guns. manufacturers

air operated accessories, recommendation and never

tires,and other inflatables exceed the maximum allowable

can cause them to explode or pressure rating of attachments.

fly apart and could result in Never use compressor to

serious injury, inflate small low pressure

objects such as children's toys.

footballs, basketballs, etc.

•Over inflation of tires could

result in serious injury and

property damage.

•Use a tire pressure gauge to

check the tires pressure before

each use and while inflating

tires; see the tire sidewall for

the correct tire pressure.

NOTE: Air tanks, compressors

and similar equipment used to

inflate tires can fill small tires

very rapidly. Adjust pressure

regulator on air supply to no

more than the rating of the tire

pressure. Add air in small incre-

ments and frequently use the tire

gauge to prevent over inflation.

WARNING: RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN HOWTO PREVENT IT

Youiair C0mpressor is = Never Operate the compressor

powered byelectricity, outdoors when it israining or

Like any other electrically in wet Conditions.

powered device, If it is not • Never operate cornpress0r

used Properly it may Cause with protective €0vers

electric shock. ......... removed or damagedl

• Repairs attempted by • Any electrical wiring or

unqualified personnel can repairs required on this

result in serious injury or product should be performed

death by electrocution, by a DEWALT factory

service center or a DEWALT

authorized service center in

accordance with national and

local electrical codes.

. Electrical Grounding:' Make certain that the

Failure to provide adequate electricaI circuit to which the

grounding to this product Compressor is connected

Could resu!t in serious injury provides Proper electrical

or death from electrocution, grounding, correct voltage and

See Grounding adequate fuse protection.

Instructions under

Installation.

WARNING: RiSK FROM FLYING OBJECTS

WHAT CAN HAPPEN

The compressed air stream

can cause soft tissue

damage to exposed skin and

can propel dirt, chips, loose

particles, and small objects

at high speed, resulting in

property damage or personal

injury.

HOWTO PREVENT IT

• Always wear certified safety

equipment: ANSI Z87.1 eye

protection (CANiCSA Z94.3)

with side shields when using

the compressor.

• Never point any nozzle or

sprayer toward any part of

the body or at other people or

animals.

•Always turn the compressor off

and bleed pressure from the

air hose and air tank before

attempting maintenance,

attaching tools or accessories.

_kWARNING: RISK OF HOT SURFACES

WHAT CAN HAPPEN HOWTO PREVENT iT

= Touching exposed metal such = Never touch any exposed

as the compressor head. metal parts on compressor

e_ gine head, engine exhaust during or immediatelyafter

or outlet tubes, can result in operation. Compressor will

serious burns, remain hot for several minutes

after operation.

-Do not reach around

protective shrouds or attempt

maintenance until unit has

been allowed to cool.

WARNING: RiSK FROM MOVING PARTS

WHAT CAN HAPPEN HOWTO PREVENT IT

Moving parts such as the

pulley, flywheel, and belt can

cause serious injury ifthey

come into contact with you or

your clothing.

• Never operate the compressor

with guards or covers which

are damaged or removed.

• Keep your hair,clothing, and

gloves away from moving parts.

Loose clothes, jewelry, or long

qaircan be caught in moving

parts.

• Air vents may cover moving

parts and should be avoided as

well.

• Attempting to operate - Any repairs required on this

compressor with damaged or product should be performed

missing parts or attempting by a DEWALTfactory service

to repair compressor with center or a DEWALT authorized

protective shrouds removed service center.

can expose you to moving

parts and can result in

serious injury.

WARNING: RiSK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOWTO PREVENT IT

Unsafe operation of your air

compressor could lead to seri-

ous injury or death to you or

others.

• Review and understand all

instructions and warnings in

this manual.

• Become familiar with the

operation and controls of the

air compressor.

• Keep operating area clear of all

persons, pets, and obstacles.

• Keep children away from the air

compressor at all times.

• Do not operate the product

when fatigued or under the

influence of alcohol or drugs.

Stay alert at all times.

• Never defeat the safety fea-

tures of this product.

• Equip area of operation with a

fire extinguisher.

• Do not operate machine with

missing, broken, or unautho-

rized parts.

_WARNiNG: RISK OF FALLING

WHAT CAN HAPPEN HOWTO PREVENT IT

,, A portable compressor ,, Always operate compressor

can fall from a table, in a stable secure position to

workbench, or roof causing prevent accidental movement

damage to the compressor of the unit. Never operate

and could result in serious compressor on a roof or

injury or death to the other elevated position. Use

operator, additional air hose to reach

high locations.

i_ WARNING: RISK OF INJURY FROM LIFTING

WHAT CAN HAPPEN HOW TO PREVENT IT

= Serious injury can result • The compressor is too heavy

from attempting to lift too to be lifted by one person.

heavy an object. Obtain assistance from

others before lifting.

SAFETYVALVE

Ifthepressureswitchdoesnotshutofftheair

compressoratitscut-outpressuresetting,the

_,CAUTION: RISK FROM NOISE safety valve (G) will protect against high

WHAT CAN HAPPEN HOWTO PREVENT iT pressure by popping out at its factory set

.Under S0me €0ndiflons and o A!wayswearCertifiedsafe_ pressure (slightly higher than the pressure

duration of use, noise from equ!pment: ANSI $!2.6 switch cut-out setting).

this product may contribute ($3,19)hearing protection, CHECK VALVE

to hearing loss. When the air compressor is operating, the check valve (F) is

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

FEATURES

AUTO/OFF SWITCH

Place this switch (A) in the AUTO (I)

position to provide automatic power to the

pressure switch and OFF (O) to remove

power at the end of each use.

PRESSURE SWITCH

The pressure switch (I) automatically F

starts the motor when the air tank

pressure drops below the factory set cut-in pressure. It stops the

motor when the air tank pressure reaches the factory set cut-out

pressure.

open, allowing compressed air to enter the air tank. When the

air compressor reaches cut-out pressure, the check valve closes,

allowing air pressure to remain inside the air tank.

TANK PRESSURE GAUGE

The tank pressure gauge (B) indicates

the reserve air pressure in the tank. B

REGULATED PRESSURE GAUGE C

The outlet pressure gauge (C) indicates

the air pressure available at the outlet

side of the regulator. This pressure is

controlled by the regulator.

REGULATOR

The regulator (D) controls the air pressure shown on the regulated

pressure gauge. Pull the knob out and turn clockwise to increase

pressure and counterclockwise to decrease pressure. When the

desired pressure is reached push knob in to lock in place. The

regulated pressure range is 7-150 psi.

&WARNING: Risk of Bursting. Too much air pressure causes a

hazardous risk of bursting. Check the manufacturer's maximum

pressure rating for air tools and accessories. The regulator outlet

pressure must never exceed the maximum pressure rating.

UNIVERSAL QUICK CONNECT BODY

The universal quick connect body (E) accepts the three most

popular styles of quick connect plugs: Industrial, automotive, and

ARO. One hand push-to-connect operation makes connections

simple and easy.

DRAIN VALVE

The drain valve (H) is located at the base of the air

tank and is used to drain condensation at the end

of each use. See Draining Air Tank under

Maintenance.

COOLING SYSTEM

This compressor contains an advanced design cooling system.

It is normal for this fan to blow air through the vent holes in large

amounts. The cooling system is working when air is expelled.

AIR COMPRESSOR PUMP

The pump compresses air into the air tank. Working air is not

available until the compressor has raised the air tank pressure

above that required at the air outlet.

AIR INTAKE FILTER

The filter (J) is designed to clean air entering the pump. To ensure

the pump continually receives a clean, cool, and dry air supply the

filter must always be clean and the filter intake must be free from

obstructions.

MOTOR OVERLOAD PROTECTOR

The motor has a thermal overload protector. If the motor overheats

for any reason, the overload protector will shut off the motor. The

motor must be allowed to cool down before restarting. To restart:

1. Set the Auto/Off lever to OFF and unplug unit.

2. Allow the motor to cool.

3. Plug the power cord into the correct branch circuit receptacle.

4. Set the Auto/Off lever to AUTO position.

INSTALLATION

Assembly

INSTALLING HOSES

WARNING: Risk of unsafe operation. Firmly grasp hose in hand

when installing or disconnecting to prevent hose whip.

1. Ensure regulated pressure gauge reads 0 psi.

2. Grasp the hose at the quick connect plug and push the plug

into the quick connect body (E). Coupler will snap into place.

3. Grasp the hose and pull to ensure coupler is seated.

DISCONNECTING HOSES

_,WARNING: Risk of unsafe operation. Firmly grasp hose in hand

when installing or disconnecting to prevent hose whip.

1. Ensure regulated pressure gauge reads 0 psi.

2. Pull coupler on quick connect body back to release Quick

Connect plug on hose.

Grounding instructions

_WARNING: Risk of Electrical Shock. In the event of a short

circuit, grounding reduces the risk of shock by providing an escape

wire for the electric current. This air compressor must be properly

grounded.

The portable air compressor is equipped with a cord having a

grounding wire with an appropriate grounding plug.

1. The cord set and plug (M) with this unit

contains a grounding pin (L). This plug

MUST be used with a grounded

outlet (K).

IMPORTANT: The outlet being used must

be installed and grounded in accordance

with all local codes and ordinances.

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