DigiTrace RAYSTAT-CONTROL-10 Bedienungsanleitung
RAYSTAT-CONTROL-10
Control thermostat
Thermostat
Thermostat de contrôle
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ENGLISH
Table of contents ........................................................................................................... 2
Description & Technical data..................................................................................... 6
Functional description .................................................................................................. 7
Display ................................................................................................................................. 7
Installation description ................................................................................................. 8
Operational description ................................................................................................ 11
Testing, commissioning and maintenance ......................................................... 14
Wiring diagrams .............................................................................................................. 37
Commissioning sheet ................................................................................................... 39
DEUTSCH
Inhaltsverzeichnis ......................................................................................................... 2
Beschreibung & technische Daten .......................................................................... 16
Funktionsbeschreibung ................................................................................................ 17
Display ................................................................................................................................. 18
Montage .............................................................................................................................. 18
Programmierung ............................................................................................................. 22
Test, Inbetriebnahme und Wartung........................................................................ 25
Anschlussdiagramme.................................................................................................... 37
Inbetriebnahmeprotokoll ............................................................................................. 39
FRANÇAIS
Table des matières ....................................................................................................... 2
Description & caractéristiques techniques ......................................................... 26
Fonctionnement ............................................................................................................... 27
Afficheur .............................................................................................................................. 28
Installation .......................................................................................................................... 29
Paramétrage ...................................................................................................................... 33
Test, mise en service et entretien ............................................................................ 36
Schémas électriques ..................................................................................................... 37
Fiche de mise en service.............................................................................................. 39
RAYSTAT-CONTROL-10
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DEUTSCH
A1.Thermostatgehäuse
2, 3, 4, 5. Einführungen
(2 x M25, 1 x M20, 1 x M16)
6. Temperatursensor Pt 100
7. Sensorkabel
8. Steuerungstasten
9. Digitales Display
FRANÇAIS
A1.Boîtier du thermostat
2, 3, 4, 5. Entrées de câbles
(2 x M25, 1 x M20, 1 x M16)
6. Sonde de température Pt 100
7. Câble de la sonde
8. Touches de programmation
9. Afficheur numérique
ENGLISH
A1.Thermostat enclosure
2, 3, 4, 5 Cable entries
(2 x M25, 1 x M20, 1 x M16)
6. Temperature sensor Pt 100
7. Sensor cable
8. Push buttons
9. Digital display
B1.Schraubendreher 3 mm,
Längsschlitz
2. Schraubendreher 5 mm,
Kreuzschlitz
3. Kabelmesser
4, 5, 6. Schraubenschlüssel
(27 mm, 24 mm, 19 mm)
B1.Terminal screwdriver 3 mm
2. Posi-drive screwdriver 5 mm
3. Trimming knife
4, 5, 6. Spanners
(27 mm, 24 mm, 19 mm)
5
B1.Tournevis 3 mm
2. Tournevis 5 mm
3. Cutter
4, 5, 6. Clés
(27 mm, 24 mm, 19 mm)
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V
DE
A
8
3
2
4
6
7
5
9a
1
10 20 30 40 50 60 70 80 90
0
9b
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90 100 110 120 130 140 150 160 170 180
mm
B
1. 2. 3.
4. 5. 6.
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6
Description
RAYSTAT-CONTROL-10 is an electronic Pt 100 control thermostat with dis-
play, advanced alarm facilities and the capability of switching large currents
(25 A). The RAYSTAT-CONTROL-10 is designed to control Tyco Thermal
Controls heating cable systems. Heating cable can be controlled (switched
ON/OFF) either directly by the RAYSTAT-CONTROL-10 or via a contactor.
Direct switching of heating cables is possible for heating loads up to 25 A.
For heating loads greater than 25 A indirect switching via a suitably rated
contactor controlled by a RAYSTAT-CONTROL-10 is necessary.
Installation and all wiring must be in accordance with applicable regulations.
The device must be installed in non hazardous areas only.
Tyco Thermal Controls offers other controls for use in hazardous areas.
Technical data
Supply voltage: 230 Vac. +10%/–10%, 50/60 Hz (6V leakproof
maintenance-free non-rechargeable battery
incl. for programming without power supply)
Main relay: max. 25 A, 250 Vac. Resistive
Heater operation on
sensor error: programmable: ON or OFF
Hysteresis: programmable: 1K to 5K
Set point T range: 0°C to + 150°C
Accuracy: ±0,5 K at 5°C
Operating Temperature: –40°C to +40°C ambient
User interface: 4 x 7 segment digital display
4 push buttons
alarm relay, max. 2 A, 250 Vac. (Potential free)
Power terminals: 3 x 0,75 mm2to 4 mm2
Alarm terminals: (3 + ) x 0,75 mm2to 2,5 mm2
Sensor terminals: (3 + ) x 0,75 mm2to 2,5 mm2
Heater terminals: (2 + ) x 0,75 mm2to 4 mm2
Enclosure
Exposure Temperature: –40°C to +80°C
Ingress Protection: IP 65
Entries: 2 x M25, 1 x M20, 1 x M16
Size: 120 x 160 x 90 (mm)
Weight: approx. 800 gr.
Material: polycarbonate
Lid fixing: 4 captive screws
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Mounting: on a wall or directly on the pipe using support
brackets, SB-100 / SB-101
T sensor /
Type: 3-wire Pt 100 according to IEC Class B
Sensor head: 50 mm x ∅5 mm
Cable length: 3 m*
Cable diameter: 4 mm
Cable exposure T: –40°C to +150°C
(+215°C intermittent 1000h)
*The sensor cable can be extended with a 3-core shielded cable of 20 Ω
max. per conductor (e.g. up to 150 m with a 3x1.5 mm2 cable).
The shield shall be earthed on the controller side only.
Functional description
During normal operation, the display alternates between the measured tem-
perature and the set point temperature.
When the measured pipe temperature exceeds the programmed setpoint
value plus hysteresis, the switching contact opens and the heating cable is
switched off.
When the measured pipe temperature falls below the setpoint value minus
hysteresis, the switching contact closes. A LED in the display indicates that
the heating cable is switched on.
In the event of an error, the alarm relay switches and an error code shows on
the display. It is possible to program the status of the heating cable (on or
off) in case of a sensor error.
The unit is fitted with a battery so that programming can be done on the
bench prior to mounting in the working location (see Operational description,
page 11).
Display
RAYSTAT-CONTROL-10 has a digital display. The three left hand digits 9a
are the value display and the right hand digit 9b is the status display.
There are 4 different display modes possible:
1. In the normal operation mode (no error condition), the measured tem-
perature or the set point temperature value are displayed in the value dis-
play (alternating).
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During the time that the actual measured temperature is shown in the
value display, the XT LED in the status display lights up.
When the set point temperature is shown, the WTLED in the status dis-
play lights up.
Also during normal operation, the middle horizontal LED in the status dis-
play lights up for the time that the heater (main relay) is ON ( ).
For example: means 20°C measured temperature and heater is
switched on, means set point temperature 24°C and heater is
switched on.
2. In case an error is detected, the value display shows “ ” (flashing)
and the status display indicates the error number (see Errors).
3. Programming is done by means of the push buttons (see Operational de-
scription). In the programming mode, the status display will indicate the
code of the parameter that is selected. The value display indicates the
value for the parameter.
4. When power is initially applied, all display segments will illuminate for a
short period. This will also occur if no mains power is available and the
battery button is pressed. Do not push the battery button when the unit is
powered, as this will shorten battery life.
Installation description
1. Installation of heating cable
For design and selection of heating cables in sanitary applications, follow the
Technical Handbook.
For selection of industrial heating cables, follow the Selection Guide for In-
dustrial Trace-Heating Systems or use the latest version of TraceCalc or con-
tact your Tyco Thermal Controls representative.
Follow the design guidelines and install the system in accordance with the
system specifications.
Follow the “Product Safety Notice” supplied with the heating cable.
Residual current device (RCD 30 mA) is required.
The RAYSTAT-CONTROL-10 is a sensitive electronic device, and should be
installed taking care of common guidelines for EMC interference.
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2. Mounting of the enclosure
The RAYSTAT-CONTROL-10 can be installed indoor or outdoor.
Do not install the thermostat under the thermal insulation.
A. Wall mounting
Mount the enclosure using wall fasteners (screws) via the four,
4 mm ∅holes.
B. Mounting on a pipe
Tyco Thermal Controls offers different support brackets (not included) to
mount the RAYSTAT-CONTROL-10 on a pipe: SB-100, SB-101.
3. Wiring
Remove the terminal protection cover to access the terminals.
Power cable:
Enter a single phase (230 Vac.) power cable through the M25 gland 2
(see drawing A ) and wire according to the wiring diagram (page 37).
Wiring the heating cable can be done either:
A. Via junction box or contactor or when using RayClic with the cold cable
through the M25 gland 3 .
B. Directly into RAYSTAT-CONTROL-10.
In this case, the M25 gland 3 , which is delivered pre-mounted to the
RAYSTAT-CONTROL-10, is to be replaced by an appropriate kit.
Follow instructions supplied with the kit for installation.
Important: For Voltage Free Operation, the wire links (W1) and (W2) need to
be removed. Failure to remove the wire links can result in damage to the unit
or to other connected equipment. Wiring of RAYSTAT-CONTROL-10 to a re-
mote alarm is optional through the M20 gland 4 . It is strongly recom-
mended to use a remote alarm for critical operations (e.g. when extreme low
temperatures (lower than –25°C) can be expected or for critical processes).
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10
90°
A
B
C
D
20 mm
4. Installation of the sensor
Location
–as indicated in the system design documentation
–not on valves, flanges, supports, pumps or other heat sinks
–at the top of the pipe for thermally sensitive pipe contents (A)
–on lower quadrant of pipe 90° for single heating cable (B)
–on lower quadrant of pipe centrally between the heating cables if they
are two or more (C)
Attachment of the sensor
–fix sensor firmly on surface with adequate fixing tape (same tape as
used to fix heater to the pipe) in two places (D)
–fix sensor parallel to pipe (D)
–route sensor cable and eventual extension cable to avoid damage in use.
Fix to pipe with adequate tape where appropriate.
Warning: Do not install sensor at ambient temperatures below –20°C. Do not
bend sensor (last 50 mm), keep it straight under all circumstances. Min.
bending radius for sensor cable: 10 mm.
Wiring sensor to RAYSTAT-CONTROL-10
Enter the sensor cable through the indicated M16 gland 5 and wire as
shown in the wiring diagram (page 37). Please pay attention to color coding
of the wiring.
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Inhaltsverzeichnis
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