Diprofil FPK/R Bedienungsanleitung

BL-6658-01_2020-09

Operation Guide

Classic Polishing/Filing Machine

Diamantprodukter AB, Sweden

Phone: +46-(0)8-546 509 60

Fax: +46-(0)8-546 509 61

Email: info@diprol.se

www.diprol.com

2.5 mm

3mm

2.5 mm

13 14

5 mm

3 mm

13 14

10 9

3 mm

1Tool/Werkzeug/Herramienta/Oul/

Utensile/Gereedschap/Narzędzie/

Verktyg

9 42053 Screw/Schraube/Tornillo/Vis/

Vite/Schroef/Śruba/Skruv

2 FXA-T Tool holder/Werkzeughalter/

Portaherramientas/Porte-ouls/

Portautensili/Gereedschaphouder/

Uchwyt narzędziowy/

Verktygshållare

10 FXA-V Tool holder/Werkzeughalter/

Portaherramientas/

Porte-ouls/Portautensili/

Gereedschaphouder/Uchwyt

narzędziowy/Verktygshållare

3 42055 Screw/Schraube/Tornillo/Vis/Vite/

Schroef/Śruba/Skruv

11 SGX-102 Tool/Werkzeug/Herramienta/

Oul/Utensile/Gereedschap/

Narzędzie/Verktyg

4 42001 Screw/Schraube/Tornillo/Vis/Vite/

Schroef/Śruba/Skruv

12 SGX-100 Tool/Werkzeug/Herramienta/

Oul/Utensile/Gereedschap/

Narzędzie/Verktyg

5 FXA-107 Guide block/Führungsblock/

Bloque guía/Bloc de guidage/

Blocco guida/Geleiderblok/Blok

prowadzący/Fingerstöd

13 FXA-103 Guide bushing/

Führungsbuchse/Casquillo

de guía/Bague de guidage/

Boccola di guida/Geleidebus/

Tulejka prowadząca/Bussning

6 FMM-5 Cover/Abdeckung/Cubierta/Cache/

Copertura/Kap/Pokrywa/Kåpa

14 FXA-106 Lubricang felt/Schmierlz/

Fieltro lubricante/Feutre

lubriant/Feltro lubricante/

Smeervilt/Filc smarujący/

Smörjlt

7FNE-61 Screw eccentric/Exzenterschraube/

Tornillo excéntrico/Vis excentrique/

Vite eccentrico/Schroef

excentriek/ Śruba na mimośrodzie/

Excenterskruv

15 SGX-101 Tool/Werkzeug/Herramienta/

Oul/Utensile/Gereedschap/

Narzędzie/Verktyg

8 FXA-104 Tool-holder extension pipe/

Verlängerungsrohr für

Werkzeughalter/Tubo de

extensión del portaherramientas/

Tuyau d’extension du porte-

oul/Tubo di prolunga per

portautensili/Verlengpijp

voor gereedschaphouder/

Rurka przedłużająca uchwytu

narzędziowego/Förlängningsrör ll

verktygshållare

Notes

2.5 mm

3mm

2.5 mm

13 14

5 mm

3 mm

13 14

10 9

3 mm

1Tool/Werkzeug/Herramienta/Oul/

Utensile/Gereedschap/Narzędzie/

Verktyg

9 42053 Screw/Schraube/Tornillo/Vis/

Vite/Schroef/Śruba/Skruv

2 FXA-T Tool holder/Werkzeughalter/

Portaherramientas/Porte-ouls/

Portautensili/Gereedschaphouder/

Uchwyt narzędziowy/

Verktygshållare

10 FXA-V Tool holder/Werkzeughalter/

Portaherramientas/

Porte-ouls/Portautensili/

Gereedschaphouder/Uchwyt

narzędziowy/Verktygshållare

3 42055 Screw/Schraube/Tornillo/Vis/Vite/

Schroef/Śruba/Skruv

11 SGX-102 Tool/Werkzeug/Herramienta/

Oul/Utensile/Gereedschap/

Narzędzie/Verktyg

4 42001 Screw/Schraube/Tornillo/Vis/Vite/

Schroef/Śruba/Skruv

12 SGX-100 Tool/Werkzeug/Herramienta/

Oul/Utensile/Gereedschap/

Narzędzie/Verktyg

5 FXA-107 Guide block/Führungsblock/

Bloque guía/Bloc de guidage/

Blocco guida/Geleiderblok/Blok

prowadzący/Fingerstöd

13 FXA-103 Guide bushing/

Führungsbuchse/Casquillo

de guía/Bague de guidage/

Boccola di guida/Geleidebus/

Tulejka prowadząca/Bussning

6 FMM-5 Cover/Abdeckung/Cubierta/Cache/

Copertura/Kap/Pokrywa/Kåpa

14 FXA-106 Lubricang felt/Schmierlz/

Fieltro lubricante/Feutre

lubriant/Feltro lubricante/

Smeervilt/Filc smarujący/

Smörjlt

7FNE-61 Screw eccentric/Exzenterschraube/

Tornillo excéntrico/Vis excentrique/

Vite eccentrico/Schroef

excentriek/ Śruba na mimośrodzie/

Excenterskruv

15 SGX-101 Tool/Werkzeug/Herramienta/

Oul/Utensile/Gereedschap/

Narzędzie/Verktyg

8 FXA-104 Tool-holder extension pipe/

Verlängerungsrohr für

Werkzeughalter/Tubo de

extensión del portaherramientas/

Tuyau d’extension du porte-

oul/Tubo di prolunga per

portautensili/Verlengpijp

voor gereedschaphouder/

Rurka przedłużająca uchwytu

narzędziowego/Förlängningsrör ll

verktygshållare

Notes

EN ...........................................................2

DE .........................................................10

ES..........................................................18

FR..........................................................26

IT...........................................................34

NL .........................................................42

PL..........................................................50

SV .........................................................58

Operation Guide

Classic Polishing/Filing Machine

INTRODUCTION

Thank you for choosing a Diprol product!

This machine has been designed for dierent polishing, nishing, ling and

de-burring applicaons.

The following operaon instrucons are intended for your safety and for

you to get the maximum value in terms of eciency, life expectancy and

ergonomics.

Note!1

Before using the machine, the operator must read and fully understand the instrucons

inlcuded in this operaon guide.

List of spare-parts available at www.diprol.com

Diprol Classic machines - available models

FLEXIBLE SHAFT DRIVEN AIR DRIVEN MICRO MOTOR

CONNECTION

MICRO MOTOR DRIVEN

FPK/R, FPS/R, FPH/R FPL/R

FPT/ER, FPT/NR

FPM/R, FPM/ERJ

Package includes

3 mm

2.5mm

Allen key 2.5, 3 mm FXA-104 ×1 Oil FNA-K ×1

FXA-103 ×2 42055 ×2 SGX-100 ×1

SGX-101 ×1 SGX-102 ×1 FXA-106 x2

SAFETY INSTRUCTIONS

These guidelines are intended for your safety. Please read carefully before operang the

machine.

Warning!⚠

Indicates a potenally hazardous situaon which, if not avoided, may result in a serious

injury.

Caution!✋

Indicates a potenally hazardous situaon which, if not avoided, may result in a minor or

moderate injury.

Note!1

More informaon is available at www.diprol.com

Machine and tool hazards

⚠Starng the machine without the machine cover may cause personal injury.

⚠Starng the machine when changing tool or stroke length may cause personal

injury,

⚠An incorrectly inserted tool may result in the tool slipping out during operaon

and cause personal injury. Before inserng the tool make sure that the shank

dimension is correct. Because of the mul-funconal tool holder it is important

that the chosen tool is ghtened properly and that the speed chosen is not too

high. Avoid using heavier tools and longer stroke length than necessary for the

specic applicaon.

⚠Unintenonal start of the machine may cause injury.

Projecle hazard

✋During lapping or ling, parcles from the working material or tools can become

projecles and cause injuries to eyes or skin. Use approved personal protecve

equipment. Eye protecon is required.

Noise hazard

✋Noise ≤ 75 dB(A) at 7.000 strokes/min. Ear protecon is recommended.

Note!1

Visit www.diprol.com for detailed informaon in English.

Vibraon hazard

✋Normal and proper use of the machine exposes the operator to potenally

harmful vibraons.

⚠Vibraon overload:

If the machine starts to make a claering sound it has been overloaded by using a

tool that is too heavy in reference to the speed.

The speed must then be reduced immediately.

Otherwise the levels of unwanted vibraons will increase and may cause

permanent damage to the machine and/or the operator.

⚠Never touch moving machine parts or tools. Moving tools or parts of the tool

holder have, when touched, very high levels of vibraon.

Measured vibraon emission values according to ISO 28927-8

✋Vibraon measured at three dierent hand posions. The uncertainty value (K) is

to compensate for variaons in producon.

Hand posion 1: 6,02 m/s² (K = 1,09 m/s²)

Hand posion 2: 5,79 m/s² (K = 1,15 m/s²)

Hand posion 3: 13,37 m/s² (K = 1,82 m/s²)

1Keep in mind:

• higher speed

• longer stroke length

• heavier tools

generate higher levels of vibraons.

Addional safety instrucons

• Machines and accessories must only be used for their intended purpose.

• Only qualied and trained personnel may operate or perform maintenance on

the machine.

• The maximum permissible machine using data must not be exceeded.

Note!1

Visit www.diprol.com for more informaon concerning potenally harmful vibraons.

TECHNICAL DATA

A. Flexible sha-driven machines

Type FPK/R, FPS/R and FPH/R

B. Air-driven machines

Type FPL/R

Connecon HSL-M quick coupling with on/o regulator and MFB fog

lubricaon unit (available as accessories)

Air preassure 4bar (58psi)

Air consumpon 65l/min at 8.000 rpm

Oil consumpon 30mm3/min (approx. 2 drops/min.)

C. Micro motor-driven machines

Type FPM/R (Diprol connector) and FPM/ERJ (Eneska 3-1 connector)

Input voltage DC 0-32V

D. Machines with micro-motor connecon

Type FPT/ER (for Eneska 4-1 and NSK Espert) and FPT/NR (for Eneska

3-1, Eneska 3-2 and NSK EMax-Evoluon)

Input voltage DC 0-32V

All types (A, B, C, D )

Max. speed 8.000 strokes/min

Tool holder Ø 6,4 mm (suitable for tool shanks Ø 2- Ø 6,4 mm)

Stroke length 0-6 mm (0-3 mm recommended)

1 For vibration levels, see information on page 5.

 Not exceeding 75 dB(A) at 7.000 strokes/min. According to ISO 15744.

Note!1

For detailed technical data, visit www.diprol.com

Fixaon of tools

1. Place the tool (1) in the tool-holder (2)

and ghten the screw (3) to lock the

tool, see Fig. A.

Steering block

The tool-holder can be used in a locked or

in a swiveling mode.

To release the guide block (5):

1. Loosen the screw (4).

2. Pull out the guide block approx. 3 mm.

3. Tighten the screw (4), see Fig. B.

Adjust stroke length

1. Remove the machine cover (6).

2. Use a 3 mm Allen key to loosen the

screw (7) on the adjustable eccentric,

see Fig. C.

3. Set the eccentric part at the desired

stroke length and lock it with the

screw (7).

4. Reassemble the machine cover (6).

The tool-holder extension pipe

The machine is delivered with a tool-

holder extension pipe (8). The extension

pipe facilitates the use of longer tools,

allowing the tool to be guided close to

the working surface without touching any

moving tools or machine parts with your

ngers.

Cut the extension pipe to the desired

length to suit dierent tools.

Assemble the extension pipe

1. Push the pipe (8) onto the tool-holder.

2. Make sure that it is locked in posion

by means of the plasc knobs on the

tool-holder, see Fig. D.

3. Remove the extension pipe by turning

it slightly and pull it o.

OPERATING INSTRUCTIONS

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