Dolmar GE-1700 I Bedienungsanleitung

3ZZ9990209

Instruction Manual

Manuel d’utilisation

Bedienungsanleitung

Handleiding

Manual de instrucciones

Manuale di istruzioni

Manual de Instruções

Instruktionsbok

Ohjekirjanen

Betjeningsvejledning

http://www.dolmar.com

GE-1700 IGE-1700 I

12V-8,3A

~ 230V

PILOT

LAMP

OVER

LOAD

3 4

1 2

" "

:Dolmar GE-1700 I

:Dolmar GE-1100

:Dolmar GE-2800 L

:Dolmar GE-3200 L

:Dolmar GE-4300 L

:Dolmar GE-2800 IS

:Dolmar GE-3200 IS

:Dolmar GE-4300 IS

:RAS170-

3000001

:RGS170-

4000001

:RGC280-

1000001

:RGC320-

1000001

:RGC430-

1000001

:RAS280-

1000001

:RAS320-

1000001

:RAS430-

1000001

GE-1700 I

GE-1100

GE-2800 L

GE-3200 L

GE-4300 L

GE-2800 IS

GE-3200 IS

GE-4300 IS

88.6 dB

83.9 dB

91.3 dB

92.0 dB

95.4 dB

90.0 dB

90.7 dB

92.0 dB

GE-1700 I

GE-1100

GE-2800 L

GE-3200 L

GE-4300 L

GE-2800 IS

GE-3200 IS

GE-4300 IS

Hamburg, Germany

Shigehiko KOMINAMI Rainer BERGFELD

DOLMAR

Jenfelder Strasse 38 D-22045

Hamburg Germany

Shigehiko KOMINAMI Managing Director

Rainer BERGFELD Managing Director

DOLMAR

Jenfelder Strasse 38 D-22045

Hamburg Germany

90 dB

85 dB

92 dB

96 dB

90 dB

91 dB

93 dB

EN 292

EN 60204

EN 61000

III

DC2165

October. 18. 2005

18. Oktober 2005

18 octobre 2005

18 oktober 2005

18 ottobre 2005

18  2005

18 octubre, 2005

18 de Outubro de 2005

18 oktober 2005

18. lokakuu. 2005

18. oktober, 2005

18. oktober 2005

FOREWORD

Thank you very much for purchasing a DOLMAR POWER GENERATOR.

This manual covers operation and maintenance of the DOLMAR POWER GENERATOR.

This DOLMAR POWER GENERATOR can be used for general electrical equipments, appliances, lamps, tools

as an AC power source. With regards to DC application, the terminals are used only for charging 12 volt battery.

Never use this generator for any other purposes.

Please take a moment to familiarize yourself with the proper operation and maintenance procedures in order

to maximize the safe and efficient use of this product.

Keep this owner’s manual at hand, so that you can refer to it at any time.

Due to constant efforts to improve our products, certain procedures and specifications are subject to change

without notice.

When ordering spare parts, always give us the MODEL, PRODUCTION NUMBER (PROD No.) and

SERIAL NUMBER (SER No.) of your Product.

Please fill in the following blanks after checking the production number on your product.

(Location of label is different depending on the product model.)

CONTENTS

1. SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

2. COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

3. CONTROLS AND INDICATORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

4. PRE-OPERATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

5. OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

6. WATTAGE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

7. MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

8. "HOW-TO" MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

PERIODIC OPERATION AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

10.

TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

. PREPARATION FOR STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

. WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

PROD No. SER No.

(Label)

Please refer to the illustrations on the back page of the front cover or back cover

for Fig. 11to 66indicated in the sentence.

NOTE

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1. SAFETY PRECAUTIONS

Please make sure you review each precaution carefully.

Pay special attention to statement preceded by the following words.

“WARNING” indicates a strong possibility of severe personal injury or loss

of life if instructions are not followed.

“CAUTION” indicates a possibility of personal injury or

equipment damage if instructions are not followed.

Do not operate the generator near gasoline or gaseous fuel because of the potential

danger of explosion or fire.

Do not fill the fuel tank with fuel while the engine is running. Do not smoke or use open

flame near the fuel tank. Be careful not to spill fuel during refueling. If fuel is spilt, wipe

it off and let dry before starting the engine.

WARNING

Operate the generator on a level surface.

It is not necessary to prepare a special foundation for the generator.

However, the generator will vibrate on an irregular surface, so choose a level place without surface

irregularities.

If the generator is tilted or moved during operation, fuel may spill and / or the generator may tip over, causing

a hazardous situation.

Proper lubrication cannot be expected if the generator is operated on a steep incline or slope. In such a case,

piston seizure may occur even if the oil is above the upper level.

WARNING

Pay attention to the wiring or extension cords from the generator to the connected device.

If the wire is under the generator or in contact with a vibrating part, it may break and

possibly cause a fire, generator burnout, or electric shock hazard.

Replace damaged or worn cords immediately.

WARNING

Do not operate the generator inside a room, cave, tunnel, or other

insufficiently ventilated area. Always operate it in a well-ventilated area,

otherwise the engine may become overheated, and the poisonous carbon

monoxide gas contained in the exhaust gases will endanger human lives.

Keep the generator at least 1 meter (3 feet) away from any structure or

building during use.

If the generator must be used indoors, the area must be well-ventilated and

extreme caution must be taken regarding the discharge of exhaust gases.

WARNING

Do not place in flammables near the generator.

Be careful not to place fuel, matches, gunpowder, oily cloths, straw, trash, or any other in flammables near

the generator.

WARNING

Do not enclose the generator nor cover it with a box.

The generator has a built-in forced air cooling system, and may become overheated if it is enclosed.

If generator has been covered to protect it from the weather during non use, be sure to remove it and keep

it well away from the area during generator use.

WARNING

CAUTION

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Do not contact the generator to a commercial power line. Connection to a commercial

power line may short circuit the generator and ruin it or cause electric shock hazard. Use

the transfer switch for connecting to domestic circuit.

WARNING

Engine becomes extremely hot during and for some time after operation. Keep

combustible materials well away from generator area.

Be very careful not to touch any parts of the hot engine especially the muffler area or

serious burns may result.

WARNING

No smoking while handling the battery. The battery emits flammable hydrogen gas,

which can explode if exposed to electric arcing or open flame.

Keep the area well-ventilated and keep open flames/sparks away when handling the battery.

WARNING

Do not operate in rain, in wet or damp conditions, or with wet hands.

The operator may suffer severe electric shock if the generator is wet due to rain or snow.

WARNING

Keep children and all bystanders at a safe distance from work areas.

WARNING

If wet, wipe and dry it well before starting. Do not pour water directly over the generator, nor wash it with water.

WARNING

Be extremely careful that all necessary electrical grounding procedures are followed during each and every

use. Failure to do so can be fatal.

WARNING

It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend

to use. All operators must read, understand and follow the tool/appliance owners manual. Tool and appliance

applications and limitations must be understood. Follow all directions given on labels and warnings. Keep all

instruction manuals and literature in a safe place for future reference.

WARNING

Use only "LISTED" extension cords.

When a tool or appliance is used outdoors, use only extension cords marked "For Outdoor Use". Extension

cords, when not in use should be stored in a dry and well ventilated area.

WARNING

Always switch off generator's AC circuit breaker and disconnect tools or appliances when not in use, before

servicing, adjusting, or installing accessories and attachments.

WARNING

Make sure the engine is stopped before starting any maintenance, servicing or repair.

Make sure maintenance and repair of the generator set are performed by properly trained personnel only.

CAUTION

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Symbols and Meanings

In accordance with the European requirements (eec Directives),the specified symbols as shown in the

following table are used for the products and this instruction manual.

Read the operator's instruction manual.

Stay clear of the hot surface.

Exhaust gas is poisonous.

Do not operate in an unventilated room.

Stop the engine before refueling.

Fire, open light and smoking

prohibited.

Caution, risk of electric shock.

HOT, avoid touching the hot area.

Do not connect the generator to

the commercial power lines.

Engine oil

(power and Engine)

Add oil

Battery charging

condition

OFF

(power and Engine)

Alternating current

Direct current

Plus ;

positive polarity

Minus ;

negative polarity

OUT-position of a

bistable push control

IN-position of a

bistable push control

Protective earth

(ground)

Fuse

Choke ;

cold starting aid

Engine start

(Electric start)

Engine stop

Gasoline

Fast

Slow

Fuel start / Open

Fuel stop / Close

PrRated power (kW) COP Continuous power

COS

rRated power factor

frRated frequency (Hz) UrRated voltage (V) IrRated current (A)

Hmax

Maximum site altitude

above sea-level (m) Tmax

Maximum ambient

temperature ( )

mMass (kg)

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2. COMPONENTS (See Fig. 11)

CONTROLS AND INDICATORS

(See Fig. 22)

1. ENGINE SWITCH (See Fig. 22-qq)

Please refer to the illustrations on the back

page of

the front cover or back cover for

Fig. 11to 66

indicated in the sentence.

NOTE

qRECOIL STARTER (HANDLE)

wCONTROL PANEL

eSIDE PANEL (L)

rAIR CLEANER

tFUEL DRAIN SCREW

yCARRING HANDLE

uTANK CAP COVER

iEXHAUST OUTLET

oOIL DRAIN PLUG

!0 SIDE PANEL (R)

!1 OIL GAUGE (OIL FILLER)

!2 SPARK PLUG CAP

The engine switch is designed for easy operation

with the interlocking mechanism between the fuel

cock and the choke furnished.

2. PILOT LAMP and OVERLOAD LAMP

(See Fig. 22-ww)

These lamps are turned on in the following conditions;

PILOT LAMP (Green) --- The lamp is turned on

while generating properly.

OVERLOAD LAMP (Red) --- The lamp is turned on in the

overload condition.

* The breaker will be activated after the lamp is

turned on for 20 seconds in the 120% electric

power condition, and results in no load condition.

* If the lamp is turned on, stop and start the engine

again to resume the operation.

3. OIL SENSOR LAMP (See Fig. 22-ee)

When the level of the engine oil falls below the

prescribed value, the alarm lamp lights up and the

engine stops automatically. When the engine stops

due to oil shortage, it can not be started anymore

even by pulling the start knob (just the alarm lamp

flickers). In such a case, replenish engine oil up to

the mouth of the oil filling port.

(Refer to page 6 for details about the oil

replenishing procedure).

6. DC TERMINALS (See Fig. 22-tt)

DC electric power for battery charge is available.

- Red is positive (+) terminal.

- Black is negative (

) terminal.

4. AUTO POWER SAVE SWITCH (See Fig. 22-rr)

With the switch in the " "( ) marking position,

the engine speed is reduced automatically when no

electricity is taken out, while the engine speed is

automatically adjusted in accordance with the load

condition when the electricity is taken out.

When using in the heavy load condition, set the switch

into the " "( ) marking position to maintain the

electric power level in the stable condition.

When using DC power, turn the switch into the

""(OFF) position.

5. AC RECEPTACLES

AC electric power is available through this receptacle.

Use a ground type, three-leg plug as shown.

■■Do not plug more than two appliances

into the generator at a time.

■■Do not put foreign objects into the plug

receptacle.

CAUTION

(CHOKE)

To start the engine, turn the knob to the

position. (Choke valve is closed.)

""(RUN)

Keep the knob in this position after the

engine starts. (The engine can be

started with the knob at this position

when the engine is warm.)

""(STOP)

To stop the engine, return the knob to

the position.

(The fuel cock is closed as well.)

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Ambient

temperature

Single grade

Multigrade

10W

20W

#20

#30

#40

10W

8. RECOIL STARTER (See Fig. 22-uu)

Pull this handle to start the generator.

qRECOIL STARTER HANDLE

7. DC CIRCUIT BREAKER (See Fig. 22-yy)

DC circuit breakers shut off electric current when

the current exceeds its limit or a malfunction occurs

in the connected appliance.

Check for excessive current consumption or defects

in the appliance. After making sure everything is in

order, push the button to the " ON " position.

qBUTTON eIN (ON) " "

wKNOB rOUT (OFF) " "

If circuit breaker continues to be

activated, discontinue use and check

generator and/or appliance for

malfunction with their respective service

representatives.

Never interfere with the operation of the

circuit breaker knob or keep pushing it in

the "ON" position.

CAUTION

4. PRE-OPERATION CHECKS

(See Fig. 33)

1. CHECK ENGINE OIL (See Fig. 33-qq,ww)

Before checking or refilling oil, be sure generator is

located on stable and level surface with engine stopped.

■■

Remove oil filler cap and check the engine oil level.

■■If oil level is below the lower level line, refill

with suitable oil (see table) to upper level line.

Do not screw in the oil filler cap when

checking oil level.

■■Change oil if contaminated.

(See "How-To" Maintenance.)

Oil capacity . . . . 0.4 liters

2. CHECK ENGINE FUEL (SeeFig. 22-oo, 33-ee)

Recommended engine oil:

Use 4-stroke automotive detergent oil of API service class

SE or higher grade (SG, SH or SJ is recommended).

SAE 10W-30 or 10W-40 is recommended for

general, all-temperature use. If single viscosity oil is

used, select the appropriate viscosity for the

average temperature in your area.

Do not refuel while smoking or near open

flame or other such potential fire hazards.

Otherwise fire accident may occur.

WARNING

■■If fuel level is low, refill with unleaded

automotive gasoline.

■■Fuel level should never over the RED marking

at the inlet portion. (SeeFig. 33-ee-q

)

qRED MARKING

■■Be sure to use the fuel filter screen on the fuel

filter neck.

qFUEL TANK CAP

wFUEL FILTER SCREEN

eTANK CAP COVER

Fuel tank capacity . . . . . . . . . 3.5 liters

■■

When using the generator first time or stopping

due the fuel running out, pull the recoil handle

several times after filling fuel up to the RED

marking at the inlet portion of the fuel tank.

qFUEL TANK CAP

wFUEL FILTER SCREEN

eTANK CAP COVER

9. GROUND TERMINAL (See Fig. 22-ii)

Terminal for grounding the generator.

11. SIDE PANEL (L.R.) (See Fig. 22-!!00)

To access the following items for servicing, take the

applicable side panel out by removing the screw

with screwdriver or coin.

LH-side panel ---- Air cleaner etc.

RH-side panel ---- Oil level gauge, Ignition coil,

Spark plug etc.

. FUEL TANK CAP (See Fig. 22-oo)

The fuel tank cap is located behind the cover.

To open the cover, lift up with the dent portion

depressed backward as shown in the illustration.

Remove the fuel tank cap by turning

counterclockwise.

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