Dometic 3311145.000 Original Betriebsanleitung

SERVICE INSTRUCTION

This Kit Is Only Intended For The Dometic Brand Of Product And Is Not

To Be Used On Any Other Brand And Model Of Product

REVISION

Form No. 3311146.041 7/08

(Replaces 3311146.033)

(French 3311263.044 - Replaces 3311263.036)

LaGrange, IN 46761

USA

SERVICE OFFICE

Dometic, LLC

2320 Industrial Parkway

Elkhart, IN 46516

574-294-2511

CANADA

Dometic, LLC

46 Zatonski, Unit 3

Brantford, ON N3T 5L8

CANADA

519-720-9578

For Service Center

Assistance Call:

800-544-4881

3311145.000

KIT, SECONDARY BURNER

HOUSING ASSEMBLY

FOR

Americana/AMES/AES

2-Way Refrigerators

MODELS

RM2652, RM2662, RM3662

RM2852, RM2862, RM3862

& NDR1062

Serial Numbers:

Dometic, LLC recall campaign numbers 06E-076 and 08E-032

Patent Pending

713xxxxx through 752xxxxx 301xxxxx through 319xxxxx

801xxxxx through 852xxxxx 320xxxxx through 352xxxxx

901xxxxx through 952xxxxx 401xxxxx through 452xxxxx

001xxxxx through 052xxxxx 501xxxxx through 552xxxxx

101xxxxx through 152xxxxx 601xxxxx through 639xxxxx

201xxxxx through 252xxxxx

3311146.041

3311145.000 Secondary Burner Housing Kit Service Instructions

TOOLS & SUPPLIES REQUIRED

Leak Detection Solution Small Slot Screwdriver

#2 Phillips Screwdriver Pop Rivet Gun

Long Needle Nose Pliers Cordless Drill

#2 Phillips Long Bit Open End Wrenches

Sheet Metal Shears Wire Nut for 12-16 AWG

6" Plastic Tie wrap

SAFETY INSTRUCTIONS

This manual has safety information and instruc-

tions to help users eliminate or reduce the risk

of accidents and injuries.

RECOGNIZE SAFETY INFORMATION

This is the safety-alert symbol. When you see

this symbol in this manual, be alert to the poten-

tial for personal injury.

Follow recommended precautions and safe op-

erating instructions.

UNDERSTAND SIGNAL WORDS

Asignal word,WARNING OR CAUTION isused

with the safety-alert symbol. They give the level

of risk for potential injury.

Indicates a potentially hazard-

ous situation which, if not avoided, could result

in death or serious injury.

Indicates a potentially hazard-

ous situation which, if not avoided, may result in

minor or moderate injury.

When used without the safety

alert symbol indicates, a potentially hazardous

situation which, if not avoided, may result in

property damage.

Read and follow all safety information and in-

structions.

These instructions must be read and under-

stood before installation of this kit. This kit

must be installed by a Dometic Service Cen-

ter or a qualiﬁed service technician. Modiﬁ-

cation of this product can be extremely haz-

ardous and could result in personal injury or

property damage.

GENERAL INSTRUCTIONS

Note: Wear gloves to avoid injury when installing this kit.

Personal injury hazard. Turn off LP gas sup-

ply at tank. Unplug 120 VAC refrigerator

power cord from wall receptacle. Disconnect

12 VDC supply line at the source. Failure to

heed this warning may cause severe person-

al injury or property damage.

Before starting installation of this kit, you must turn

off the LP gas supply at the tank, remove the 120 VAC

refrigerator power cord from the wall receptacle, and

disconnect the 12 VDC supply line at the source.

3311145.000 Secondary Burner Housing Kit Service Instructions

789

10 11 12

1. Protection Plate, Back 1 PCS

2. Bottom Plate 1 PCS

3. Holder (Thermal Fuse) 1 PCS

4. Cover (Heating element) 1 PCS

5. Boiler Cover 1 PCS

6. Rear Cover 1 PCS

7. Thermo Disc 1 PCS

8. Pop Rivet 2 PCS

9. Drill Bit 1 PCS

10. Screw, #8 x 18 x 1/2" 2 PCS

11. Screw, #8 x 18 x 3/8" 4 PCS

12. Wire, Complete 1 PCS

13. Thermal Fuse (Wire) 1 PCS

14. Service Instructions 1 PCS

15. Wiring Diagram 3311211.000 1 PCS

Wiring Diagram 3311221.000 1 PCS

Wiring Diagram 3312755.000 1 PCS

16. Screw, #8 x 1-3/8" 2 PCS

17. Warranty Card (not shown) 1 PCS

CONTENTS OF KIT

Before beginning Installation verify all items are

enclosed.

Wiring Diagram

13 14

INSTALLATION INSTRUCTIONS

This step-by-step instruction describes how to

install the Secondary Burner HousingAssembly

consisting of a protection plate, bottom plate,

boiler cover, rear cover, holder for thermal fuse,

and cover for the heating element. Furthermore,

it explains how to install the thermo disc and

how to connect the thermal fuse and wire on

units operating on LP gas and 120 VAC energy

sources. These units are called 2-Way refrigera-

tors.

Depending on how the refrigerator’s ventilation

grille is mounted, this Service Kit may be in-

stalledwith theburner andburner coverin place.

However, sometimes this is not possible and

may require the removal of the burner and its

cover in order to insert the bottom plate. These

instructions explain how to go about removing

and reinstalling the burner as well as necessary

related tasks.

Note: If you ﬁnd that this information is not ap-

plicable to you, please skip those steps includ-

ing steps describing the loosening/tightening of

the LP gas connection and performing leak de-

tection.

During disassembly, do not discard any of the

removed screws. These will be used when

reinstalling the different parts.

PROCEED TO PAGE 4

3311145.000 Secondary Burner Housing Kit Service Instructions

Overview of rear equipment before starting the

service kit installation.

Step 1. Remove refrigerator lower side vent ac-

cess door. Important: Before starting the installation:

A. determine if Item (1) back protection plate

(See illustration in step 8)

and/or

B. determine if Item (2) bottom plate (See il-

lustration in step 7)

will slide into place without disconnecting

the gas line or removing the burner.

If for any reason the gas line or burner

requires loosening or removal a gas leak

test is required. (See step 21 & 37)

If gas line or burner does not require loos-

ening or removal proceed to step 7.

If loosening or removal are required con-

tinue with step 2.

The bottom plate has two score lines on

it. You may need to shear the bottom

plate off at these locations to get it to ﬁt

on units that already have a sheet metal

barrier under the burner.

Note: Make sure the tabs identiﬁed with arrows

in the photo below are facing up.

Explosion hazard. LP gas ignition could occur.

Shut off the LP gas supply at the tank before

disconnecting the LP gas line. Failure to heed

this warning may cause severe personal injury

or property damage.

Step 2. Turn “OFF” LP gas supply at tank.

Disconnect the LP gas line at the re-

frigerator. Use back up wrenches to

secure the gas valve during removal

of gas line. Plug gas line with appro-

priate size and type plug to prevent

accidental LP gas discharge if LP gas

tank is prematurely turned on.

Step 1

3311145.000 Secondary Burner Housing Kit Service Instructions

Step 3. Removetheburnercoverscrew.Save

for reinstallation.

Step 4. Fold back the tab of the cover. This

will allow the burner cover to shift left

during removal.

Step 5. Slide burner cover to the left and re-

move. It may be necessary to pry the

cover out using a slotted screw driv-

er.

Step 6. If required for access to install all com-

ponentsof Secondary Burner Housing

Kit, remove the burner by removing

the ﬁve (5) fastening screws. Save

for reinstallation.

Step 7. Slide bottom plate, Item (2), into posi-

tion. Edge with the two (2) mounting

tabs will go toward you. Tabs should

be up. See Step 1 photo. One end of

the bottom plate should rest on the

top of the refrigerator leg.

The bottom plate has two score lines

on it. Although most units will not re-

quire modiﬁcation, you may need to

shear the bottom plate off at these

locations to get it to ﬁt on units that

already have a sheet metal barrier

under the burner. (See important

message on page 4 of these instruc-

tions.

Disconnect the LP

gas connection

Step 2

Step 3

Step 4

Step 5

Step 6

Step 7

3311145.000 Secondary Burner Housing Kit Service Instructions

Step 8. Place the protection plate, Item (1),

into position behind the ﬂue jacket.

The protection plate will ﬁt ﬂat against

the backside of the refrigerator cabi-

net. It goes all the way to the bottom

and side of the refrigerator. Slide the

edge in between the frame and cabi-

net. Make sure to place it behind the

liquid temperature exchanger.

Liquid Temperature

Exchanger Tube

Step 9. Fold the existing back cover toward

the protection plate.

Back cover

Step 8

Step 9

3311145.000 Secondary Burner Housing Kit Service Instructions

Step 10. Install the boiler cover, Item (5).

The boiler cover is shipped ﬂat with

two angled edges. It will need to be

formed to ﬁt around the cooling unit

ﬂue jacket. With the angles facing to-

ward you, grasp the side with the pre-

drilled holes in your right hand and the

opposite side with your left hand and

bend the boiler cover toward you and

form a circle approximately 6 inches

in size. Note that additional adjust-

ments to the exact form of the boiler

cover may be necessary.

This will allow you to slide the cover

around the cooling unit ﬂue jacket.

If required, pull the leading edge of

cover from behind the cooling unit

ﬂue jacket using a pair of long needle

nose pliers or by inserting a 6" plas-

tic tie wrap into the clearance hole on

the fold and ﬂattened edge. The fold

and ﬂattened edge of the boiler cover

should extend as shown in the photo

below.

Step 9

Step 10

Boiler cover in position

3311145.000 Secondary Burner Housing Kit Service Instructions

{

Step 11. In the unlikely event that the burner

needed to be removed, reinstall burn-

er at this step. Fasten only the right

most screw ﬁrst using one of the ﬁve

(5) screws saved in step 6.

Step 12. Reconnect the LP gas line if you have

removed it as part of this installation.

Be sure to use a back up wrench to

properly secure supply line to gas

valve.

Step 13. Secure the burner with the remaining

four (4) screws from step 6.

Step 14. If necessary, trim the bottom of the

burner cover using a pair of metal

shears as shown.

Leave sufﬁcient spacing to enable the

reinstallation of the burner, if burner

removal was necessary.

Step 10

Step 11

Step 12

Step 13

Discard this piece of

the burner cover.

Step 14

3311145.000 Secondary Burner Housing Kit Service Instructions

Step 15. Before reinstalling the burner cover,

use a screw driver and raise the ﬂue

jacket slightly above its normal posi-

tion. This will make the reinstallation

of the burner cover easier.

Step 16. Put the cover back in place.

Step 17. Reinstall the cover screw.

Step 18. Rebend tab to its original form.

Step 19. Readjust the ﬂue jacket to rest on

top of burner cover. Adjust new boiler

cover to rest inside the bottom plate

at the bottom of refrigerator.

Step 14

Step 15

Step 16

Step 17

Step 18

Step 19

3311145.000 Secondary Burner Housing Kit Service Instructions

Step 22. Secure the bottom plate with two sup-

plied #8 x 1-3/8" screws, Item (16). Be

careful not to over tighten. The bot-

tom plate should not deﬂect or bend.

If a pre-existing sheet metal barrier

is present, you will need to drill holes

in it that correspond with the holes in

the bottom plate. The provided drill bit

can be used for this function.

Step 22

Step 20. Using two open end wrenches, make

sure the LP gas connection is tight.

Step 20

Step 21. Turn “ON” the LP gas tank. Make

sure the refrigerator gas valve is also

turned to the “ON” position. Using a

calibrated manometer and a certiﬁed

gas technician, conduct a pressure

"DROP" leak test on the LP gas sys-

tem per approved industry standard.

Personal injury hazard. If the RV continues to in-

dicate a gas leak by the decay of a manometer,

the leak must be repaired before the gas system

is allowed to be left on. Do not operate the RV

with an LP leak at any location on the system.

Step 24. Skip this step for integrated ignition

modules. Remove the screw holding

the power module cover in place (a).

Useaﬂat-headscrewdrivertopryopen

the plastic cover (b) and remove.

(a)

Step 24

Property damage hazard. Cap 12 VDC (+) pos-

itive wire with a wire nut. Failure to heed this

warning could cause property damage

Step 23. Disconnect the incoming red (+) posi-

tive wire from the 12 VDC terminal

block. Cap wire with appropriate size

wire nut to prevent accidental contact

with other objects if 12 VDC is prema-

turely reconnected.

Inhaltsverzeichnis

Andere Dometic Kühlschrankteile & Zubehör Handbücher

Dometic

Dometic 3108705.272 Leitfaden

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