Donaldson Torit PowerCore CPV-1 Bedienungsanleitung

CPV-1 CPV-2 through CPV-4

CPV-6 through CPV-12

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

This manual is property of the owner. Leave with the unit when set-up and start-up are complete. Donaldson Company reserves the right to

change design and speciﬁcations without prior notice.

Illustrations are for reference only as actual product may vary.

Torit® PowerCore®

CPV-1, -2, -3, -4, -6, -8, and -12 After November 2008

Installation and Operation Manual

Installation, Operation, and Service Information

IOM AD3878002 (ENG)

Revision 6

English

Master Language

APPLICATION OF DUST CONTROL EQUIPMENT

Combustible materials such as bufﬁng lint, paper, wood, metal dusts, weld fume, or ﬂammable coolants or

solvents represent potential ﬁre and/or explosion hazards. Use special care when selecting, installing, and

operating all dust, fume, or mist collection equipment when such combustible materials may be present in

order to protect workers and property from serious injury or damage due to a ﬁre and/or explosion.

Consult and comply with all National and Local Codes related to ﬁre and/or explosion properties of

combustible materials when determining the location and operation of all dust, fume, or mist collection

equipment.

When combustible materials are present you must consult with an expert in ﬁre extinguishing and/or

explosion protection systems, who is also familiar with the local codes, for support and guidance on the

selection and installation of an appropriate ﬁre and/or explosion protection system.

DO NOT allow sparks, cigarettes or other burning objects to enter the hood or duct of any dust, fume, or mist

collection equipment as these may initiate a ﬁre or explosion of any combustible materials accumulated in

the collector.

Portions of dust, mist, and fume-collection equipment, including the clean- and dirty-air plenums may be

considered “OSHA Conﬁned Spaces.” Refer to the appropriate OSHA regulations to determine if a speciﬁc

installation should be considered a conﬁned space and if a permit program is required.

Recirculating ﬁltered air in your facility can be a hazard. Consult with OSHA to ensure compliance with all

codes regarding recirculating ﬁltered air.

Improper operation of a dust, fume, or mist control system may contribute to conditions in the work area or

facility that could result in severe personal injury and product or property damage. Check that all dust, fume,

or mist collection equipment is properly selected, installed, and operated for its intended use.

This manual contains speciﬁc precautionary statements relative to worker safety. Read this manual thoroughly and

comply as directed. Instruct all personnel on the safe use and maintenance procedures related to this equipment.

Discuss any questions on the application, use, or maintenance of this equipment with a Donaldson Torit representative.

For optimum collector performance, use only Donaldson Torit replacement parts.

Donaldson Company, Inc.

Model Number _____________________________ Serial Number ______________________________

Ship Date _________________________________ Installation Date _____________________________

Customer Name _______________________________________________________________________

Address _____________________________________________________________________________

____________________________________________________________________________________

Filter Type ____________________________________________________________________________

Accessories __________________________________________________________________________

Other________________________________________________________________________________

Data Sheet

DANGER indicates a hazardous situation which, if not avoided, will result in

death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION, used with the safety alert symbol, indicates a hazardous situation

which, if not avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to personal injury that may

result in damage to equipment.

NOTICE

Torit PowerCore, CPV-1 to CPV-12

Magnehelic® and Photohelic® are registered trademarks of Dwyer Instruments, Inc.

Contents

Description................................................................................1

Purpose and Intended Use ....................................................1

Rating and Speciﬁcation Information...................................2

Operation...................................................................................3

Inspection on Arrival...............................................................5

Installation Codes and Procedures ......................................5

Installation.................................................................................5

Unit Location .........................................................................5

Rigging Instructions.................................................................6

Hoisting Information ............................................................6

Electrical Wiring.......................................................................6

Standard Equipment................................................................6

Typical Installation...................................................................7

Compressed Air Installation...............................................8

Antistatic Grounding Installation.......................................9

Solid-State Timer Installation.................................................9

Solenoid Connection............................................................9

Timer and Solenoid Speciﬁcations....................................9

Preliminary Start-Up Check .................................................10

Maintenance Information.....................................................11

Operational Checklist ........................................................11

Filter Removal and Installation.........................................12

Filter Removal (CPV-1 Only)..............................................12

Filter Installation (CPV-1 Only) .........................................12

Filter Installation.................................................................13

Compressed Air Components...........................................14

Electrical Connection (CPV-1 Only).................................14

Optional Equipment................................................................15

Power Pack (Except CPV-1) .............................................15

Side-Mount Power Pack...................................................16

Magnehelic®Gauge .........................................................17

Photohelic®Gauge ............................................................18

Delta P Control....................................................................20

Delta P Plus Control ..........................................................21

Damper Only (CPV-1).........................................................22

Damper and Silencer, TBI.................................................22

Cold Climate Kit...................................................................22

Troubleshooting......................................................................24

Service Notes.........................................................................26

Combustible materials such as bufﬁng lint, paper, wood, metal dusts, weld fume, or ﬂammable

coolants or solvents represent potential ﬁre and/or explosion hazards. Use special care when

selecting, installing, and operating all dust, fume, or mist collection equipment when such combustible

materials may be present in order to protect workers and property from serious injury or damage due to a

ﬁre and/or explosion.

Consult and comply with all National and Local Codes related to ﬁre and/or explosion properties of

combustible materials when determining the location and operation of all dust, fume, or mist collection

equipment.

Standard Donaldson Torit equipment is not equipped with ﬁre extinguishing or explosion protection systems.

Donaldson Company, Inc.

Description

The Torit PowerCore CPV collector is a continuous duty

dust collector that uses obround style ﬁlter packs with

the proprietary axial ﬂow PowerCore ﬁlter media. The

system is designed to provide optimum performance for

high efﬁciency, low operating pressure drop (energy

usage) within a small size collector. The ﬁlters can be

pulse-cleaned on- or off-line. Standard sizes range from

1 to 12 obround ﬁlter packs.

Purpose and Intended Use

Misuse or modiﬁcation of this

equipment may result in personal

injury.

Do not misuse or modify.

Discuss the use and application of this equipment with a

Donaldson Torit representative.

In pneumatic conveying systems, Torit PowerCore CPV

can be mounted on the top of silos or storage vessels

to separate the product conveying from displaced air to

prevent product loss and nuisance dust. In mechanical

conveying systems, the dust generated by product

loading, transfer, and discharge can be controlled using

Torit PowerCore CPV on an enclosure. The collected

dust returns directly to the product conveyed making

expensive ductwork systems unnecessary, saving space,

and eliminating dust disposal issues.

Torit PowerCore CPV collectors can be integrated with

process machinery requiring dust control such as ﬂuid

bed reactors, mixers, blenders, mills, and crushers. They

can also be used in bulk materials handling applications

and for bin venting. The CPV model is commonly used in

the grain, chemical, mineral, plastic, wood, composites,

paper, packaging, and textile industries.

All Units:

Compressed air, maximum psig.................................................................90-100

Housing rating, inches water gauge (CPV-1)............................................ +/-12

Housing rating, inches water gauge (CPV-2 through CPV-12) ............... +/-20

Power and controls .................................................................. 120-Volt 50/60 Hz

*If unit was supplied with a Record Drawing, the speciﬁcations on the drawing will supersede the standard

speciﬁcations above.

Torit PowerCore, CPV-1 to CPV-12

Front

Torit PowerCore CPV-2 through CPV-4

Typial Side View

Torit PowerCore CPV-2 through CPV-4

Front

Torit PowerCore CPV-6 through CPV-12

Typical Side View

Torit PowerCore CPV-6 through CPV-12

Front

Torit PowerCore CPV-1

Typical Side View

Torit PowerCore CPV-1

Rating and Speciﬁcation Information

Donaldson Company, Inc.

Operation

During normal operation, dust-laden air enters the

unit through the cabinet opening at the bottom of the

unit, which is fastened to the silo or storage container.

Airﬂow is directed upwards through the collector. The

CPV ﬁlter packs remove ﬁne particulate and clean,

ﬁltered air passes through the CPV ﬁlter pack to the

clean-air plenum and discharges through the clean-air

outlet.

Filter pack cleaning is completed using pulse-jet

technology. Air diaphragm valves provide the pulse

cleaning. An electronic solenoid valve actuates the pulse

cleaning. Filter packs are easily removed without tools

when they need to be changed.

Torit PowerCore, CPV-1 to CPV-12

High Pressure Air

Dust Disposal

Filter Access Door

Filter Cleaning Operation (2 to 4 ﬁlter pack units)Normal Operation (2 to 4 ﬁlter pack units)

Clean Air Outlet

Unpowered

Dirty Air Inlet

High Pressure Air

Dust Disposal

Filter Access

Door

Clean Air

Outlet

Dirty Air Inlet

Filter Cleaning Operation (6 to 12 ﬁlter pack units)Normal Operation (6 to 12 ﬁlter pack units)

Clean Air

Plenum

Clean Air

Plenum

Filter Cleaning Operation (1 ﬁlter pack unit)

Normal Operation (1 ﬁlter pack unit)

Dust Disposal

Dirty Air Inlet

Clean Air

Outlet

High Pressure Air

Clean Air

Plenum

Typical Unit Operation

Donaldson Company, Inc.

Inspection on Arrival

1. Inspect unit on delivery.

2. Report any damage to the delivery carrier.

3. Request a written inspection report from the Claims

Inspector to substantiate claim.

4. File claims with the delivery carrier.

5. Compare unit received with description of product

ordered.

6. Report incomplete shipments to the delivery carrier

and your Donaldson Torit representative.

7. Remove crates and shipping straps. Remove loose

components and accessory packages before lifting

unit from truck.

8. Check for hardware that may have loosened during

shipping.

9. Use caution removing temporary covers.

Installation Codes and Procedures

Codes may regulate recirculating

ﬁltered air in your facility.

Consult with the appropriate authorities

having jurisdiction to ensure compliance

with all national and local codes regarding

recirculating ﬁltered air.

Safe and efﬁcient operation of the unit depends on

proper installation.

Authorities with jurisdiction should be consulted

before installing to verify local codes and installation

procedures. In the absence of such codes, install unit

according to the National Electric Code, NFPA No.

70-latest edition.

A qualiﬁed installation and service agent must complete

installation and service of this equipment.

All shipping materials, including shipping covers, must be

removed from the unit prior to, or during unit installation.

Failure to remove shipping

materials from the unit will

compromise unit performance.

Inspect unit to ensure all hardware is properly installed

and tight prior to operating collector.

Installation

Site selection must account for

wind, seismic zone, and other live-

load conditions when selecting the location for

all units.

Codes may regulate acceptable locations for

installing dust collectors. Consult with the

appropriate authorities having jurisdiction to

ensure compliance with all national and local

codes regarding dust collector installation.

The Torit PowerCore CPV is not designed as a "stand

alone" unit. Rather, it is designed to be a ﬁltration/

ventilation component of another component, such

as a silo or bin container. The open bottom of the

Torit PowerCore CPV is intended for roof mounting

applications. Some preparation work may be required

before installing the unit. An opening in the silo or

storage bin must have the correct dimensions and be

properly reinforced to support the weight of the Torit

PowerCore CPV. Reference the Rating and Speciﬁcation

Information.

Unit Location

Donaldson Torit equipment is not

designed to support site-installed

ducts, interconnecting piping, or electrical

services. All ducts, piping, or electrical

services supplied by others must be adequately

supported to prevent severe personal injury

and/or property damage.

When hazardous conditions or materials are

present, consult with local authorities for the

proper location of the collector.

Locate the collector to ensure easy access to

electrical and compressed-air connections and routine

maintenance.

When outdoor locations are selected, always mount

motors with drain holes pointed down for proper

drainage of moisture.

NOTICE

Torit PowerCore, CPV-1 to CPV-12

Rigging Instructions

Suggested Tools & Equipment

Clevis Pins and Clamps Lifting Slings

Crane or Forklift Pipe Sealant

Drift Pins Pipe Wrenches

Drill and Drill Bits Screwdrivers

Open End Wrenches Socket Wrenches

Large Crescent Wrench Spreader Bars

Hoisting Information

Failure to lift the collector

correctly can result in severe

personal injury or property damage.

Do not lift unit by the door handle or air

manifold. Follow IOM guidelines and

illustrations.

Use appropriate lifting equipment and adopt

all safety precautions needed for moving and

handling the equipment.

A crane or forklift is recommended for

unloading, assembly, and installation of the

collector.

Location must be clear of all obstructions, such

as utility lines or roof overhang.

Use all lifting points provided.

Use clevis connectors, not hooks, on lifting slings.

Use spreader bars to prevent damage to unit’s casing.

Check the Speciﬁcation Control drawing for weight

and dimensions of the unit and components to ensure

adequate crane capacity.

Allow only qualiﬁed crane operators to lift the equipment.

Refer to applicable OSHA regulations and local codes

when using cranes, forklifts, and other lifting equipment.

Lift unit and accessories separately, and assemble after

unit is in place.

Electrical Wiring

Electrical service or maintenance

work must be performed by

a qualiﬁed electrician and comply with all

applicable national and local codes.

Turn power off and lock out electrical

power sources before performing service or

maintenance work.

Do not install in classiﬁed hazardous

atmospheres without an enclosure rated for

the application.

All electrical wiring and connections, including electrical

grounding, should be made in accordance with the

National Electric Code, NFPA No. 70-latest edition.

Check local ordinances for additional requirements that

apply.

The appropriate wiring schematic and electrical rating

must be used. See unit’s rating plate for required voltage.

If the unit is not furnished with a factory-mounted

disconnect, an electric disconnect switch having

adequate amp capacity shall be installed in accordance

with Part IX, Article 430 of the National Electrical Code,

NFPA No. 70-latest edition. Check unit’s rating plate for

voltage and amperage ratings.

Refer to the wiring diagram for the number of wires

required for main power wiring and remote wiring.

Standard Equipment

Standard installation consists of base unit, electrical, and

compressed air connections.

Donaldson Company, Inc.

30 0'

angle not to exceed

30° from vertical

Do not lift with

this orientation

CPV-2 through CPV-4 CPV-6 through CPV-12

Latches are not lifting points

Manifolds are

not lifting points

CPV-1

Latches and

manifold are

not lifting

points

Typical Installation

Take center of gravity into consideration

when lifting unit.

Do not install blower before lifting unit (except CPV-1).

Typical Installation

Andere Handbücher für PowerCore CPV-1

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