Ducati MONSTER 695 Bedienungsanleitung

How to use the manual

1 - How to use the manual

This manual has been prepared for Ducati Authorized Service Centers and workshop personnel

involved in the maintenance and repair of Ducati motorcycles. It gives fundamental information on how

to work in perfect harmony with the concepts of “good technique”and “safety on work sites”for

servicing or replacing of original spare parts both for chassis and engine concerning this motorcycle.

All operations described in this manual must be carried out by senior skilled technicians, who are

requested to strictly follow the Manufacturer’s instructions.

Some information has been intentionally omitted, as, at our advice, a specialized technician must have

this technical background. Additional information on how to install the different components is provided

in the spare parts catalogue.

Caution

This manual also describes pre-delivery checks.

Ducati Motor Holding S.p.A. declines all responsibility for any technical errors or omissions in this

manual and reserves the right to make changes without prior notice.

The information given in this manual was correct at the time of going to print.

Caution

Reproduction and disclosure of all or part of the contents of this manual are strictly forbidden without

prior written authorization of Ducati Motor Holding S.p.A. All rights on this manual are reserved for

Ducati Motor Holding S.p.A. Applications for authorization must be submitted in writing and must

specify the reasons for reproduction or disclosure.

Ducati Motor Holding S.p.A.

Manual layout

This manual is divided in sections (1), each identified by a letter.

Each section (1) includes several chapters (2), which are numbered consecutively.

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How to use the manual

Each chapter (2) may include several paragraphs (3).

The repair procedures described in this manual include the necessary disassembly and reassembly

instructions,

i.e. the full procedure is detailed starting with the motorcycle fully assembled until bringing it back to

the original condition.

Caution

Some of the sections of this manual are not present, being the relevant parts not installed on the

vehicle.

Caution

The manual structure has been designed to be applied to all the different models manufactured by

DUCATI MOTOR HOLDING.

To make reading easier, the sub-sections table of contents is kept unchanged for all models.

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Symbols - abbreviations - references

2 - Symbols - abbreviations - references

For easy and rational reading, this manual uses graphic symbols for highlighting situations in which maximum

care is required, practical advice or simple information. Please pay maximum attention to these symbols as

they are meant to avoid repeating technical concepts or safety rules throughout the text. These symbols must

be considered as “hints”to important information. Please refer to this page whenever in doubt as to their

meaning.

Left-hand and right-hand in the descriptions refer to motorcycle direction of travel.

Warning

Failure to follow the instructions given in text marked with this symbol can lead to serious personal injury or

death.

Caution

Failure to follow the instructions in text marked with this symbol can lead to serious damage to the motorcycle

and its components.

Note

This symbol indicates additional useful information for the current operation.

Text references

(X)

The bold reference indicates a part that is not illustrated in the figures next to the text, but can be found in the

exploded view at the beginning of each section.

(X)

The non-bold reference indicates a part that is illustrated in the figures next to the text.

Product specifications

Symbols inside the diagram show the type of threadlocker, sealant or lubricant to be used at the points

indicated. The table below shows the symbols together with the product specifications.

Symbol Specifications Recommended product

Engine oil (for specifications, see sect. C 2,

Fuels and lubricants). SHELL

Advance Ultra 4

DOT 4 special hydraulic brake fluid. SHELL

Advance Brake DOT 4

SAE 80-90 gear oil or special products for

chains with O-rings. SHELL

Advance Chain or Advance Teflon Chain

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Symbols - abbreviations - references

Anti-freeze (nitride, amine and phosphate

free) 30-40% water solution. SHELL

Advance coolant or Glycoshell

GREASE A Multipurpose, medium fiber, lithium

grease. SHELL Alvania R3

GREASE B Molybdenum disulphide grease, high

mechanical stress and high temperature

resistant.

SHELL

Retinax HDX2

GREASE C Bearing/joint grease for parts subject to

prolonged mechanical stress. Temperature

range: -10 to 110° C.

SHELL

Retinax LX2

GREASE D Protective grease. Corrosion protectant,

waterproof. SHELL

Retinax HD2

GREASE E PANKL grease PLB 05.

GREASE F OPTIMOL - PASTE WHITE T. Grease

LOCK 1 Low-strength threadlocker. Loctite 222

LOCK 2 Medium-strength threadlocker, compatible

with oil. Loctite 243

LOCK 3 High-strength sealant for threaded parts. Loctite 270

LOCK 4 Flange sealant. Resistant to high

mechanical stress, solvents and high

temperatures (up to 200°C). For pressures

up to 350 atm. Fills gaps up to 0.4 mm.

Loctite 510

LOCK 5 Permanent adhesive for smooth or

threaded cylindrical fasteners on

mechanical parts. High resistance to

mechanical stress and solvents.

Temperature range: -55 to 175°C.

Loctite 128455

LOCK 6 Pipe sealant for pipes and medium to large

fasteners. For water and gases (except

oxygen). Maximum filling capacity:

diameter gaps up to 0.40 mm.

Loctite 577

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Symbols - abbreviations - references

LOCK 7 Speed bonder for rubber and plastics.

Elastomer loaded ethylic base. Loctite 480

LOCK 8 High-strength retaining compound for

threaded parts, bearings, bushes, splines

and keys. Temperature range: -55 to 150 °

Loctite 601

LOCK 9 Medium-strength threadlocker. Loctite 401

LOCK 10 Product for metal parts to seal and lock

freely sliding parallel or threaded

couplings. Resistant to high mechanical

stress and high temperature, solvent-proof

and chemical-proof.

Loctite 128443

LOCK 11 Instantaneous jelly sealant featuring

tensile / cut strength. Loctite 454 gel

DUCATI liquid gasket 942470014

Exhaust pipe paste. Self-curing sealant,

hardens when heated. For temperatures

over 1,000°C.

Fire gum holts

Spray used in treating electrical systems

to eliminate moisture and condensation.

Provides high resistance to corrosion.

Waterproof.

SHELL

Advance Contact Cleaner

Dry lubricant that polymerizes in the air Molycote D321R

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Dangerous products –warnings

3 - Dangerous products –warnings

General safety rules

Carbon oxide

When a maintenance operation must be performed with the engine running, position the motorcycle

out of doors or in a well-ventilated area. Never operate the engine in an enclosed place.

Warning

Exhaust emissions contain carbon oxide, which is a poisonous gas and may lead to loss of conscience

or even death.

Operate the engine out of doors or, if working indoors, use an exhaust emission extraction plant.

Fuel

Always make sure the area is well ventilated. Do not smoke near the motorcycle or the area where fuel

is stored and keep any sources of ignition, such as flames or sparks, well away from motorcycle and

fuel storage area.

Warning

The fuel used to operate engines is highly flammable and becomes explosive under particular

conditions. Keep away from children.

Hot component parts

Warning

The engine and exhaust component parts become hot when the engine is running and will stay hot for

some time after the engine has been stopped. Wear heat gloves before handling these components or

allow for the engine and exhaust system to cool down before proceeding.

Warning

The exhaust system will stay hot for some time after the engine has been stopped. Do not touch these

components with your body and do not park the vehicle near flammable materials (including wood,

leaves...).

Used engine oil

Warning

Prolonged or repeated contact with engine oil may cause skin cancer. If exposed to engine oil on a

daily basis, make it a rule to wash your hands thoroughly with soap right after handling engine oil.

Keep away from children.

Brake lining debris

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Dangerous products –warnings

Never attempt to clean the brake assembly using compressed air or a dry brush.

Brake fluid

Warning

Avoid spilling brake fluid onto plastic, rubber or paint-finished parts or they will damage. Protect these

parts with a clean shop cloth before proceeding to service the motorcycle. Keep away from children.

Battery

Warning

The battery gives off explosive gases. Keep away from sources of ignition, such as sparks and flames.

Do not smoke near the battery. Make sure the area is well ventilated when charging a battery.

General maintenance indications

A word of advice

Ducati would like to suggest that you follow the instructions below so to ensure an efficient, fault-free

motorcycle operation.

-When diagnosing breakdowns, primary consideration should always be given to what the customer

reports. Your questions to the customer should aim at clarifying the problem.

-Diagnose the problem systematically and accurately before proceeding further. This manual provides

the theoretical background for troubleshooting that should be combined with personal experience and

attendance at Ducati training courses.

-Repair work should be planned carefully in advance to prevent any unnecessary downtime, for

example picking-up of required spare parts or arrangement of required tools, etc.

-Time and money can be saved by limiting the number of operations needed to reach the part to be

repaired. The disassembly procedure in this manual describes the most efficient way to reach a part

to be repaired.

General advice on repair work

-Always use top quality tools. Lift the motorcycle only with devices in full compliance with relevant

European directives.

-During repair work always keep the tools within reach, possibly in the right order. Never put them on

the vehicle or in hardly reachable places or somehow hidden.

-Work place must be neat and clean.

-During repair work always change gaskets, seals and split pins.

-When loosening or tightening nuts and bolts, always start with the largest and always start from the

center. Tighten nuts and bolts working crossways; tighten to the specified torque.

-At disassembly, mark any parts and positions which might easily be confused at reassembly.

-Use Ducati original spare parts only. Use the recommended lubricants only.

-Use special service tools where specified.

-Ducati Technical Bulletins often contain updated versions of the service procedures described in this

manual. Check the latest Bulletins for details.

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Description

0Description

1 - How to use the manual 3

Manual layout 4

2 - Symbols - abbreviations - references 5

Product specifications 6

3 - Dangerous products –warnings 8

General safety rules 8

General maintenance indications 9

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Identification data

1 - Identification data

Identification data for Monster 695 i.e.

Each Ducati motorcycle has two identification numbers - frame number and engine number, and an EC

nameplate (A) (not used in the USA version).

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Identification data

Note

The frame and engine numbers identify the motorcycle model; please state these numbers when

ordering spare parts.

Data punched on frame

European version

1 Manufacturer’s name: Ducati Motor Holding

2 Type –same on all Monsters

3 Variant

4 Version

5 Year of manufacture (7=2007)

6 Plant of manufacture

7 Progressive serial No.

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