Ducati SUPERBIKE 848 MY 2008 Bedienungsanleitung

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SUPERBIKE 848 MY

2008 Home Main

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A - General

0A - General

0B - Information about the model

0C - Technical data

0D - Use and maintenance

0E - Fairings

0F - Controls - Devices

0G - Wheels - Suspension - Brakes

0H - Frame

0L - Fuel/Exhaust System

0M - Fuel injection - ignition system

0N - Engine

0P - Electrical system

0GENERAL SUMMARY

Section A

0A - General

1 - How to use this manual 3

Layout of the manual 4

2 - Symbols - Abbreviations - References 5

Product specifications 6

3 - Hazardous Products - Warnings 8

General safety rules 8

General maintenance indications 10

Section B

0B - Information about the model

1 - Identification data 3

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A - General

Identification data for the Superbike 848 3

Section C

0C - Technical data

1.1 - Technical specifications 3

General 3

Colours 4

Transmission 4

Timing system/valves 4

Crankshaft 5

Cylinder/Piston 5

Gearbox 6

Cooling system 6

Front wheel 6

Front suspension 6

Rear wheel 6

Rear suspension 7

Hydraulic brakes 7

Charging system/alternator 7

Injection - ignition system 8

Fuel system 8

Lights/instrument panel 8

1.2 - Dimensions 9

2 - Fuel, lubricants and other fluids 10

3 - Torque settings 11

Frame torque settings 11

Engine torque settings 16

4 - Service tools 19

Specific tools for the engine 19

Specific tools for the frame 25

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A - General

Section D

0D - Use and maintenance

1 - Preliminary checks 3

Running-in precautions 3

Pre-ride checks 4

2 - Starting - Engine warmup 5

Starting the engine 5

3 - Routine maintenance table 6

Programmed maintenance plan: operations to be carried out by the dealer 6

Programmed maintenance plan: operations to be carried out by the client 8

4 - Maintenance operations 9

Checking the engine oil level 9

Changing the engine oil and filter cartridge 10

Checking valve clearances 13

Adjusting the valve clearances 14

Checking the coolant level 15

Changing the coolant 16

Changing and cleaning the air filters 17

Changing the brake fluid 19

Draining the brake circuit 22

Filling the brake system with fluid 24

Changing the clutch fluid 27

Draining the clutch hydraulic circuit 28

Filling the clutch circuit 30

Adjusting the steering head bearings 32

Adjusting the chain tension 33

Checking brake pad wear and changing brake pads 35

Adjusting the throttle cable 39

Adjusting the clutch lever and front brake lever 41

Adjusting the position of the gearchange and rear brake pedals 42

Adjusting the front fork 43

Adjusting the rear shock absorber 44

5 - Diagnostic instruments 46

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A - General

Description of the Ducati Diagnostic System instrument 47

Tester power supply 49

DDS tester 52

Checking and adjusting timing belt tension 53

Resetting the throttle position sensor (TPS) 57

Adjusting the idle speed 61

Checking the engine oil pressure 66

Cylinder compression test 71

Fuel pressure test 74

Immobilizer override procedure 77

Guided diagnosis 81

Testing the battery charging system 84

Deactivating the service indication on the instrument panel 87

Icons table 90

Section E

0E - Fairings

1 - Headlight shell - rear-view mirrors 3

Removal of the rear-view mirrors 4

Refitting the rear-view mirrors 5

Removal of the air scoop covers 6

Refittingthe airscoop covers 8

Removal of the headlight shell 11

Refitting the headlight shell 13

2 - Fairing panels 16

Removal of the side fairings 17

Removal of the front shield 20

Refitting the front shield 20

Refitting the side fairings 21

3 - Seat seat cowling and side panels 24

Removal of the seats 25

Removal of the side panels and seat cowling 26

Refitting the side panels and seat cowling 30

Refitting the seats 34

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A - General

Refitting the pillion seat 35

4 - Front mudguard 36

Removal of the front mudguard 37

Refitting the front mudguard 38

Section F

0F - Controls - Devices

1 - Throttle twistgrip 3

Adjusting the throttle cable 4

Removal of the throttle twistgrip 4

Refitting the throttle twistgrip 5

2 - Hydraulic clutch control 7

Removal of the clutch master cylinder assembly 8

Refittingthe clutch master cylinder assembly 9

Removal of the clutch slave cylinder 10

Refitting the clutch slave cylinder 12

3 - Front brake control 15

Removal of the front brake master cylinder 16

Refitting the front brake master cylinder 17

4 - Rear brake control 18

Removal of the rear brake control 19

Disassembly of the rear brake control 20

Refitting the rear brake control 21

5 - Gearchange mechanism 22

Removal of the gearchange mechanism 23

Disassembly of the gearchange mechanism 24

Refitting the gearchange mechanism 25

Section G

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A - General

0G - Wheels - Suspension - Brakes

1 - Front wheel 3

Removal of the front wheel 4

Overhauling the front wheel 6

Refitting the front wheel 9

2 - Front fork 11

Removal of the front forks 12

Overhauling the front forks 13

Refitting the front forks 20

3 - Hydraulic front brake 22

Maintenance operations 23

Removal of the front brake system 24

Refittingthe brake discs 26

Overhauling the front brake components 27

Refitting the front brake system 28

4 - Rear wheel 31

Removal of the rear wheel 32

Overhauling the rear wheel 33

Refitting the rear wheel 34

5 - Rear swingarm 35

Removal of the rear wheel eccentric hub and rear wheel axle 36

Refitting the rear wheel eccentric hub and rear wheel axle 38

Removal of the swingarm 41

Inspecting the swingarm pivot shaft 43

Overhauling the rear swingarm 44

Refitting the swingarm 49

6 - Hydraulic rear brake 51

Removal of the rear brake caliper 52

Removal of the rear brake disc 53

Refitting the rear brake caliper 54

7 - Rear suspension 55

Rear suspension system 56

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A - General

Removal of the rear shock absorber 56

Overhauling the rear shock absorber 57

Removal of the rear suspension rocker arm 58

Overhauling the rear suspension rocker arm 59

Disassembly of the shock absorber tie-rod 60

Refitting the rear suspension 60

8 - Final drive 63

Inspecting the final drive 64

Removal of the front sprocket 65

Refitting the front sprocket 67

Renewal of the rear sprocket 69

Refitting the rear sprocket 70

Washing the chain 71

Lubricating the chain 71

Section H

0H - Frame

1 - Handlebars 3

Removal of the handlebars 4

Refitting the handlebars 6

2 - Steering 7

Adjusting the steering head bearings 8

Steering angle adjustment 9

Removal of the steering head components 10

Refitting the steering head components 12

4 - Footrest brackets 15

Removal of the front footrests 16

Refitting the front footrests 17

Removal of the rear footrests 18

Refitting the rear footrests 19

5 - Sidestands 21

Removal of the sidestand 22

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A - General

Refitting the sidestand 24

6 - Frame inspection 25

Disassembly of structural components and the frame 26

Checking the frame 30

Reassembly of structuralcomponents and the frame 32

7 - Number plate holder 34

Removal of the number plate holder 35

Refitting the number plate holder 36

Section L

0L - Fuel/Exhaust System

2 - Fuel tank 3

Removal of the fuel tank 4

Removal of the fuel filler cap assembly 6

Refitting the fuel filler cap assembly 7

Renewal of the fuel tank flange 8

Refitting the fuel tank flange 9

Refitting the fuel tank 10

6 - Airbox Throttle Body 15

Refitting the airbox and throttle body 16

Refitting the airbox and throttle body 25

7 - Air intake 31

Removal of the air filters 32

Refitting the air filters 33

8 - Exhaust system 34

Removal of the exhaust system 35

Refitting the exhaust system 40

Section M

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A - General

0M - Fuel injection - ignition system

2 - Fuel injection-ignition system 3

3 - System components 4

Electronic Control Unit (ECU) 4

Removal of the battery support 6

Refitting the battery support 9

Fuel injectors 13

Stepper motor 14

Air pressure sensor 15

Coolant temperature sensor 16

Air temperature sensor 17

Ignition coils 18

Throttle Position Sensor (TPS) 21

Rpm/timing sensor 22

Injection relay 23

CAN Line 24

Section N

0N - Engine

1 - Removal refitting of the engine assembly 5

Removal of the engine 6

Refitting the engine 9

2.1 - Lubrication system: oil pump 10

Removal of the oil pump 11

Disassembly of the oil pump 12

Reassembly of the oil pump 13

Refitting the oil pump 14

2.2 - Lubrication system: oil cooler 15

Removal of the lubrication system 16

Oil cooler inspection 18

Refitting the lubrication system 18

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