Duratech TC-12 Stücklistenhandbuch

0500141 • July 2018

DuraTech InDusTrIes InTernaTIonal Inc.

Po Box 1940, JamesTown, nD 58402-1940

Tel: (701) 252-4601• Fax: (701) 252-0502

www.DuraTechInDusTrIes.neT • www.hayBusTer.com

TC-12

Tree Chipper

Manual I: Operating Instructions and Parts Reference

Product InformatIon

Clearing the Way for a Better Tomorrow

TC-12

Tree Chipper

Operating Instructions

and Parts Reference

DuraTech Industries International Inc. (DuraTech) has made every effort to assure that

this manual completely and accurately describes the operation and maintenance of the

TC-12™ Tree Chipper as of the date of publication. DuraTech reserves the right to make

updates to the machine from time to time. Even in the event of such updates, you should

still nd this manual to be appropriate for the safe operation and maintenance of your unit.

This manual, as well as materials provided by component suppliers to DuraTech are all

considered to be part of the information package. Every operator is required to read and

understand these manuals, and they should be located within easy access for periodic

review.

is a registered trademark of Duratech Industries International, Inc.

TC-12 is a trademark of Duratech Industries International, Inc.

Clearing the Way for a Better Tomorrow

TC-12 TREE CHIPPER OPERATING INSTRUCTIONS

FOREWORD

Foreword

All personnel must read and understand before operating unit

DuraTech Industries International Inc. (DuraTech Industries) has made every effort

to assure that this manual completely and accurately describes the operation and

maintenance of this Industrial Grinder as of the date of publication. DuraTech In-

dustries reserves the right to make updates to the machine from time to time. Even

in the event of such updates, you should still nd this manual to be appropriate for

the safe operation and maintenance of your machine.

This manual, as well as materials provided by component suppliers to DuraTech In-

dustries are all considered to be part of the information package. Every operator is

required to read and understand these manuals All manuals should be located within

easy access for troubleshooting and periodic review.

Appropriate use of the unit

This Tree Chipper is designed to grind brush and tree branches no larger than 12

inches in diameter.

Operator protection

As with all machinery, care needs to be taken by the operator in order to insure the

safety of the operator and those in the surrounding area.

WARNING: Operators and those observing the operation of the In-

dustrial Grinder are required to wear head, eye, and ear protection. No

loose clothing is allowed.

TABLE OF CONTENTS

TC-12 TREE CHIPPER OPERATING INSTRUCTIONS

TC-12 Tree Chipper Part 1: Operators Instructions.........1

Introduction ................................................................................. 2

Purpose ....................................................................................... 2

Section 1: Safety......................................................................... 4

1.1 Safety-alert symbols........................................................................................... 4

1.2 Operator - personal equipment........................................................................... 6

1.3 Machine safety labels ......................................................................................... 7

1.4 Shielding............................................................................................................. 9

1.5 Safety Review Section ....................................................................................... 9

1.6 Towing/road transport ...................................................................................... 13

Section 2: Introduction ............................................................. 14

2.1 Dry Clutch ........................................................................................................ 14

2.2 Engine Control Panel ....................................................................................... 16

2.3 Other controls................................................................................................... 17

Section 3: Operation .................................................................. 19

3.1 Pre-starting inspection instructions .................................................................. 19

3.2 Normal shut down procedure ........................................................................... 19

3.3 Emergency stopping......................................................................................... 20

3.4 Safety bumper bars........................................................................................... 21

3.5 Normal Start up procedure ............................................................................... 21

3.6 Rotating Discharge Spout................................................................................. 22

3.7 Engage Chipper Disc........................................................................................ 23

3.8 Adjusting Engine Speed ................................................................................... 23

3.9 Select Feed Speed (RPM) ................................................................................ 23

3.10 Feed Forward/Reverse.................................................................................... 23

3.11 Feeding Chipper without Auto Feed Height................................................... 23

3.12 Feeding Chipper with Auto Feed Height........................................................ 24

3.13 Unplugging Procedure.................................................................................... 24

3.14 Winch Operating Procedure ........................................................................... 25

3.15 Transporting the TC-12 TREE CHIPPER...................................................... 26

Section 4: Engine Maintenance................................................ 26

iii

TABLE OF CONTENTS

TC-12 TREE CHIPPER OPERATING INSTRUCTIONS

Section 5: General Maintenance ............................................. 27

5.1 Welding Procedure ........................................................................................... 27

5.2 Batteries............................................................................................................ 28

5.3 Hydraulic system.............................................................................................. 28

5.4 Clutch system ................................................................................................... 29

5.5 Axle, wheels, and tires...................................................................................... 30

5.6 Lubrication ....................................................................................................... 30

5.7 Wear parts......................................................................................................... 32

5.8 Checking and setting belt tension procedures .................................................. 33

5.9 Spring tensioner for feed wheel ....................................................................... 35

5.9A Torquing the feed wheel motor nut................................................................ 35

5.10 Anvil adjustment ............................................................................................ 36

5.11 Changing knives ............................................................................................. 37

Section 6: Troubleshooting the TC-12....................................... 38

6.1 General trouble shooting .................................................................................. 38

6.2 Troubleshooting the feed control and electronic monitoring system (PLC) ... 39

Appendix A: WARRANTY........................................................... 43

Appendix B: TC-12 Specications ............................................ 44

Part 2: Parts Reference .................................................45

TRAILER ASSEMBLY (FOR SN UP TO 0043)................................................... 46

TRAILER ASSEMBLY (FOR SN 0044 AND UP) ............................................... 48

CAT ENGINE ASSEMBLY (FOR SN UP TO 0038) ............................................ 50

CAT ENGINE TIER 3 ASSEMBLY (FOR SN 0044 AND UP) ............................ 52

KUBOTA ENGINE ASSEMBLY (FOR SN UP TO 0043).................................... 54

KUBOTA ENGINE ASSEMBLY (FOR SN 0044 AND UP) ................................ 56

DISC ASSEMBLY ................................................................................................. 58

INFEED ASSEMBLY VIEW 1 (FOR SN UP TO 0043) ....................................... 60

INFEED ASSEMBLY VIEW 2 (FOR SN UP TO 0043) ....................................... 62

INFEED ASSEMBLY VIEW 3 (FOR SN UP TO 0043) ....................................... 64

INFEED ASSEMBLY VIEW 4 (FOR SN UP TO 0043) ....................................... 66

INFEED ASSEMBLY VIEW 5 (FOR SN UP TO 0043) ....................................... 68

INFEED ASSEMBLY VIEW 6 (FOR SN UP TO 0043) ....................................... 70

TABLE OF CONTENTS

TC-12 TREE CHIPPER OPERATING INSTRUCTIONS

INFEED ASSEMBLY VIEW 1 (FOR SN 0044 AND UP).................................... 72

INFEED ASSEMBLY VIEW 2 (FOR SN 0044 AND UP).................................... 74

INFEED ASSEMBLY VIEW 3 (FOR SN 0044 AND UP).................................... 76

INFEED ASSEMBLY VIEW 4 (FOR SN 0044 AND UP).................................... 78

INFEED ASSEMBLY VIEW 5 (FOR SN 0044 AND UP).................................... 80

INFEED ASSEMBLY VIEW 6 (FOR SN 0044 AND UP).................................... 82

DISCHARGE ASSEMBLY VIEW 1 (FOR SN UP TO 0043) .............................. 84

DISCHARGE ASSEMBLY VIEW 2 (FOR SN UP TO 0043) .............................. 86

DISCHARGE ASSEMBLY VIEW 1 (FOR SN 0044 AND UP) ........................... 88

DISCHARGE ASSEMBLY VIEW 2 (FOR SN 0044 AND UP) ........................... 90

RIGHT HAND CONTROL PANEL ASSEMBLY (FOR SN UP TO 0043).......... 92

RIGHT HAND CONTROL PANEL ASSEMBLY (FOR SN 0044 AND UP) ...... 94

LEFT HAND CONTROL PANEL ASSEMBLY (FOR SN UP TO 0043) ............ 96

LEFT HAND CONTROL PANEL ASSEMBLY (FOR SN 0044 AND UP) ......... 98

COVERS (FOR SN UP TO 0043) ....................................................................... 100

COVERS (FOR SN 0044 AND UP) .................................................................... 102

SHROUDS VIEW 1 (FOR SN UP TO 0043) ...................................................... 104

SHROUDS VIEW 2 (FOR SN UP TO 0043) ...................................................... 106

SHROUDS (FOR SN 0044 AND UP) ................................................................. 108

FUEL AND HYDRAULIC OIL TANK ASSEMBLY ......................................... 110

GATHERING WINCH ASSEMBLY (OPTION)................................................. 112

REMOTE RADIO (OPTION) ............................................................................. 113

4000403 MANIFOLD VALVE ASSEMBLY....................................................... 114

MANIFOLD VALVE ASSEMBLY...................................................................... 116

HYDRAULIC TANK ASSEMBLY ..................................................................... 118

CLUTCH HYDRAULICS ................................................................................... 120

HYDRAULIC PUMP ASSEMBLY - CAT ENGINE .......................................... 121

HYDRAULIC PUMP ASSEMBLY - KUBOTA ENGINE.................................. 122

SEQUENCE VALVE ASSEMBLY...................................................................... 123

FEEDWHEEL HYDRAULIC MOTORS............................................................ 124

DISCHARGE HYDRAULICS ............................................................................ 125

HYDRAULIC CYLINDER ASSEMBLY............................................................ 126

GATHERING WINCH HYDRAULICS (OPTION) ........................................... 128

5700705 HPTO WIRING HARNESS (FOR SN UP TO 0023)........................... 130

5700991 HPTO WIRING HARNESS (FOR SN FROM 0024 TO 0043) ........... 131

5701143 - ENGINE CONTROL PANEL (FOR SN 0044 AND UP.................... 132

TABLE OF CONTENTS

TC-12 TREE CHIPPER OPERATING INSTRUCTIONS

5700706 MACHINE WIRING HARNESS ......................................................... 133

ELECTRICAL SCHEMATIC #1 (FOR SN UP TO 0043) .................................. 134

ELECTRICAL SCHEMATIC #1 (FOR SN 0044 AND UP)............................... 135

ELECTRICAL SCHEMATIC #2......................................................................... 136

ELECTRICAL SCHEMATIC #3......................................................................... 137

DECALS .............................................................................................................. 138

DECAL LOCATIONS ........................................................................................ 140

TC-12 Documentation Comment Form .................................... 143

APPENDIX C FOLDOUTS .......................................................... 145

5700912 MAIN HARNESS (For SN UP TO 0043)...............................................F1

5701143 MAIN HARNESS (For SN 0044 AND UP) ........................................... F2

TABLE OF CONTENTS

TC-12 TREE CHIPPER OPERATING INSTRUCTIONS

Clearing the Way for a Better Tomorrow

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