Eaton 10000HXL31 Bedienungsanleitung

Table of Contents

www.eaton.com/dxups

USER MANUAL

ON LINE UPS

10000HXL31/15000HXL31/20000HXL31

Uninterruptible Power Supply

Table of Contents

1. Brief introduction

1.1 System and model description---------------------------------------------------------------------1

1.2 Description of commonly used symbols---------------------------------------------------------2

1.3 Appearance---------------------------------------------------------------------------------------------3

1.4 Product specification and performance----------------------------------------------------------4

 General specification

 Electric performance

 Operating environment

2. Installation

2.1 Unpacking & Inspection-------------------------------------------------------------------------- ---5

2.2 Input and output power cords and protective earth installation----------------------------5

2.3 Operating procedure for connecting the long backup time model UPS with the

external battery ---------------------------------------------------------------------------------------8

2.4 Parallel operation--------------------------------------------------------------------------------------9

3. Operation and operating mode

3.1 Operation------------------------------------------------------------------------------------------------12

3.2 Operating mode--------------------------------------------------------------------------------------- 13

4. Battery maintenance----------------------------------------------------------------------------------17

5. Notes for battery disposal and battery replacement ------------------------------------- 18

6. Trouble shooting --------------------------------------------------------------------------------------19

Appendix 1 Display panel --------------------------------------------------------------------------------21

Appendix 2 The corresponding form of the LED display--------------------------------------22

1. Brief introduction

--1--

1.1 System and model description

This Online Series is an uninterruptible power supply incorporating double-conversion

technology. It provides perfect protection specifically for computer equipment,

communication systems to computerized instruments.

Its true online double-conversion design eliminates all mains power disturbances. A rectifier

converts the alternating current from the utility power to direct current. This direct current

charges the batteries and powers the inverter. On the basis of this DC voltage, the inverter

generates a pure sinusoidal AC voltage, which is constantly powering the loads.

Computers and Peripherals are thus powered entirely by the UPS. In the event of power

failure, the maintenance-free batteries power the inverter.

This manual is designed for the product that the model designation rules as followed:

The description followed in this text is make example with Eaton DX 10000HXL, DX

15000HXL and DX 20000HXL.

This manual is applicable to the following models:

1) The 10000HXL31 is a three-phase input and single-phase output long backup time

model, which is able to connect with the external battery bank.

2) The 15000HXL31 is a three-phase input and single-phase output long backup time

model, which is able to connect with the external battery bank.

3) The 20000HXL31 is a three-phase input and single-phase output long backup time

model, which is able to connect with the external battery bank.

Eaton E Series DX 1000H (X) (XL)

Brand name

UPS series

Output capacity(VA)

Code Batteries internal or external

Nil Standard model with batteries internal

XL Long backup time model with batteries external

Code Receptacle and plut type

BBrazilian type

IIndian type

... ..

Code Voltage level

H220/230/240V

L110/ 115 /120V

1. Brief introduction

--2--

1.2 Description of commonly used symbols

The following symbols will be used in this manual and may appear during the course

of your practical applications. Therefore, all users should be familiar with them and

understand their meanings.

Recyclable

Do not dispose with ordinary trash

1. Brief introduction

--3--

1.3 Appearance

The method, type and appearance of the input socket and output socket are vary with different areas

and different client, the appearance of the products is based on what it is.

BACK VIEW of 10000HXL31

Fan

Cable tying

Intelligent slot Parallel port

Maintenance switch

RS232

Input breaker

Terminal blocks

Input breaker

Fan

RS232

Cable tying

Terminal blocks

TB cover

Intelligent slot

Parallel port

External battery

socket

Maintenance

switch

BACK VIEW of 15000HXL31/20000HXL31

1. Brief introduction

--4--

1.4 Product specification and performance

General specification

Model 10000HXL31 15000HXL31 20000HXL31

Power Rating 10KVA/7KW 15KVA/10.5KW 20KVA/14KW

Frequency (Hz) 50/60Hz 50/60Hz 50/60Hz

Voltage (304-478)VAC (304-478)VAC (304-478)VAC

Input Current 50A max. 75A max. 100A max.

Voltage 240VDC 240VDC 240VDC

Battery Current 40A max 60A max 80A max

Voltage 220VAC 220VAC 220VAC

Output Current 45A 68A 91A

Dimension (WxDxH) mm 260x570x717 260x570x717 260x570x717

Weight (kg) 39 55 55

Electrical performance

Input

model Voltage Frequency Power Factor

10000/15000/20000 Three-phase(380VAC/220VAC) 46-54Hz/56-64Hz >0.95(Full

load)

Output

Voltage

Regulation

Power

Factor

Frequency

tolerance. Distortion Overload capacity Current

crest ratio

±1% 0.7 lag

Synchronized

50/60HZ(±4Hz) in

Line mode (AC

mode)

±0.1% of normal

frequency in

Battery mode

THD<2%

Full load

(Linear

Load)

105%-130% load transfers to

bypass mode after 10

minutes

>130% load transfers to

bypass mode after 1 second

and shutdown the output after

1 minute

3:1

maximum

Operating environment

Temperature Humidity Altitude Storage temperature

0°C-40°C <95% <1000m 0°C--40°

Note: if the UPS is installed or used in a place where the altitude is above than 1000m,

the output power must be derated in use, please refer to the following :

Altitude(M) 1000 1500 2000 2500 3000 3500 4000 4500 5000

Derating power 100% 95% 91% 86% 82% 78% 74% 70% 67%

2. Installation

--5--

2.1 Unpacking and inspection

1) Unpack the packaging and check the package contents. The shipping package

contains:

 A UPS

 An user manual

 A communication cable

 A battery cable (for 10000HXL31 only)

2) Inspect the appearance of the UPS to see if there is any damage during transportation.

Do not turn on the unit and notify the carrier and dealer immediately if there is any

damage or lacking of some parts.

2.2 Input and output power cords and protective earth ground installation

1. Notes for installation

1) The UPS must be installed in a location with good ventilation, far away from water,

inflammable gas and corrosive agents.

2) Ensure the air vents on the front and rear of the UPS are not blocked. Allow at

least 0.5m of space on each side.

3) Condensation to water drops may occur if the UPS is unpacked in a very low

temperature environment. In this case it is necessary to wait until the UPS is fully

dried inside out before proceeding installation and use. Otherwise there are

hazards of electric shock.

2. Installation

Installation and wiring must be performed in accordance with the local electric code

and the following instructions by professional personnel.

For safety, please cut off the mains power switch before installation. The battery

breaker also needs to be cut off if it is a long backup time model (“XL” model).

1) Open the terminal block cover located on the rear panel of the UPS, please refer

to the appearance diagram)

2) For 10000HXL31, it is recommended to select the UL1015 8AWG(10mm2) wire or

other insulated wire which complies with AWG Standard for the UPS input and

output wirings.

3) For 15000HXL31/20000HXL31, it is recommended to select the UL1015

6AWG(25mm2) wire or other insulated wire which complies with AWG Standard

for the UPS input and output wirings.

2. Installation

--6--

Note: Do not use the wall receptacle as the input power source for the UPS, as its

rated current is less than the UPS’s maximum input current. Otherwise, the receptacle

may be burned and destroyed.

4) Connect the input and output wires to the corresponding input and output

terminals according to the following diagram.

Note: you must make sure that the input and output wires and the input and output

terminals are connected tightly

5) The protective earth ground wire refers to the wire connection between the

equipment which consumes electric equipment and the ground wire. The wire

diameter of protective earth ground wire should be at least as above mentioned

for each model and green wire or green wire with yellow ribbon wire is used.

6) After having completed the installation, make sure the wiring is correct.

7) Please install the leak current protective breaker at the output power distribution

panel of the UPS if necessary.

8) To connect the load with the UPS, please turn off all the loads first, then perform

the connection and finally turn on the loads one by one.

9) No matter the UPS is connected to the utility power or not, the output of the UPS

may have electricity. The parts inside the unit may still have hazardous voltage

after turning off the UPS. To make the UPS have no output, power off the UPS,

and then disconnect the utility power supply.

10) Suggest charging the batteries for 8 hours before use. After connection, turn the

bypass breaker in the “ON” position, the UPS will charge the batteries

automatically. You can also use the UPS immediately without charging the

batteries first, but the backup time may be less than the standard value.

11) If it is necessary to connect the inductance load such as a monitor or a laser

printer to the UPS, the start-up power should be used for calculating the capacity

of the UPS, as its start-up power consumption is too big when it is started.

2. Installation

--7--

Input Ground

Input Neutral

Input Line wire A

Input Line wire B

Input Line wire C

Output Ground

Output Neutral

Output Line

JP2

JP1

Important notes: If the UPS is used in single mode, JPI and JP2 must be

connected by 10AWG(6mm2). If the UPS is used in parallel mode, the Jumper

between JP1 and JP2 must be removed.

Important notes: If the UPS is used in single mode, JPI and JP2 must be

connected. If the UPS is used in parallel mode, the Jumper between JP1 and JP2

must be removed.

Input and output Terminal Block wiring diagram of 10000HXL31

Input Line wire C

Input Ground

Input Neutral

Input Line wire B

Input Line wire A

Output Neutral

Output Ground

Battery “＋”

Battery “－”

Output Line

Input and output Terminal Block wiring diagram of 15000HXL31/20000HXL31

2. Installation

--8--

2.3 Operating procedure for connecting the long backup time model UPS with the

external battery

1. The nominal DC voltage of external battery pack is 240VDC. Each battery pack

consists of 20 pieces of 12V maintenance free batteries in series. To achieve longer

backup time, it is possible to connect multi-battery packs, but the principle of “same

voltage, same type” should be strictly followed.

2. The connector of the external battery cable is used to plug into the external battery

socket of the UPS, the other end of the external battery cable is made of three open

wires with ring terminals to connect with the external battery pack(s). The procedure

of installing battery bank should be complied with strictly. Otherwise you may

encounter the hazardous of electric shock.

1) A DC breaker must be connected between the battery pack and the UPS. The

capacity of breaker must be not less than the data specified in the general

specification.

2) Set the battery pack breaker in ”OFF” position and connect the 20 pieces of batteries

in series.

3) You must connect the external battery cable to the battery first, if you connect the

cable to the UPS first, you may encounter the hazardous of electric shock. The

positive pole of the battery is connected to the 10000HXL31 in parallel with blue and

brown wires; the negative pole of the battery is connected to the 10000HXL31 in

parallel with black and white wires; the green and yellow ribbon wire is connected to

the ground of the battery cabinet. For 15000HXL31/20000HXL31, the connection of

battery wire is the same as that of input and output wire, and a green or green and

yellow ribbon wire UL1015 6AWG (25mm2) must be connected between the input

protective earth terminal and the battery cabinet.

3. To complete the connection by plugging the connector of the external battery cable

into the external battery socket of the UPS. Do not attempt to connect any loads to

the UPS now. You should connect the input power wire to the right position first. And

then set the breaker of the battery pack in the “ON” position. After that, set the

bypass breaker in the “ON” position. The UPS begins to charge the battery packs at

the time.

The blue & brown wires for connection to the positive terminal of the battery pack

The black & white wires for

connection to the negative

terminal of the battery pack

The green and yellow ribbon wire for connection to

the ground of the battery cabinet

The receptacle for

connecting the UPS

The external battery cable diagram for10000HXL31

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