Eaton 93PM G2 Series Handbuch

User’s and Installation

Guide

Eaton 93PM G2 UPS 50 – 360 kVA

P-164000956

Approvals and version history

REVI-

SION DATE DESCRIPTION OF CHANGE APPROVED BY

A ??-??-2020 First issue

These are the original instructions.

This manual contains important instructions that you should follow during installation and

maintenance of the UPS and batteries. Please read all instructions before operating the

equipment and save this manual for future reference.

This is a product for commercial and industrial application in the second environment.

Installation restrictions or additional measures may be needed to prevent disturbances.

The contents of this manual are the copyright of the publisher and may not be

reproduced (even extracts) without the written approval of Eaton Corporation. Every care

has been taken to ensure the accuracy of the information contained in this manual, but

no liability can be accepted for any errors or omission. The right to make design

modifications is reserved.

Unauthorized copying and lending are prohibited.

Eaton Power Quality Oy

Address: Koskelontie 13

FI-02920 Espoo

FINLAND

Internet: www.eaton.eu

Eaton 93PM G2 UPS 50 – 360 kVA User’s and Installation Guide

Contents

1 How to read this manual .............................................................7

1.1 Safety-related signs......................................................... 7

1.2 Symbols and abbreviations ............................................... 7

1.3 Conventions used in this document................................... 10

1.4 Glossary ..................................................................... 10

2 Safety instructions .................................................................. 12

2.1 Safety instructions......................................................... 12

2.2 Audience..................................................................... 14

2.3 CE marking ................................................................. 15

2.4 User precautions .......................................................... 15

2.5 Environment ................................................................ 16

2.6 Symbols on the UPS and accessories ............................... 16

2.7 For more information ..................................................... 17

3 Introduction to Eaton UPS ........................................................ 18

3.1 About the Eaton UPS..................................................... 18

3.2 Looking inside the UPS system ........................................ 19

3.3 UPS operating modes.................................................... 22

3.3.1 Normal operating modes ..................................... 23

3.3.2 Stored energy and battery mode ........................... 27

3.3.3 Bypass mode.................................................... 29

3.4 UPS features ............................................................... 31

3.4.1 Advanced Battery Management............................ 31

3.4.2 Powerware Hot Sync.......................................... 31

3.4.3 Power Conditioner ............................................. 32

3.4.4 Frequency Converter.......................................... 32

3.4.5 Sync Control..................................................... 32

3.5 Software and connectivity features ................................... 33

3.5.1 User interface ................................................... 33

3.5.2 Power Management Software .............................. 33

3.6 Options and accessories ................................................ 33

3.6.1 Maintenance Bypass Switch ................................ 33

3.6.2 Top air exhaust kit.............................................. 33

3.6.3 Single feed kit ................................................... 33

3.6.4 Field Installed UPM............................................ 33

3.6.5 Internal battery breaker....................................... 34

3.7 Battery system ............................................................. 34

3.7.1 UPS Battery Switchgear...................................... 34

3.8 Basic system configurations ............................................ 35

Eaton 93PM G2 UPS 50 – 360 kVA User’s and Installation Guide

4 UPS installation plan and unpacking.......................................... 37

4.1 About UPS installation ................................................... 37

4.2 Create an installation plan............................................... 37

4.3 Installation checklist ...................................................... 37

4.4 Site preparations .......................................................... 38

4.4.1 Environmental considerations .............................. 39

4.4.2 Installation considerations ................................... 39

4.4.3 UPS system power wiring preparations .................. 44

4.5 Unpack and unload the UPS ........................................... 51

5 UPS system installation............................................................ 57

5.1 About UPS system installation ......................................... 57

5.2 Steps to install the UPS.................................................. 57

5.3 Installing the battery system ............................................ 61

5.3.1 Battery trip wiring............................................... 62

5.4 Installing UPS external battery cabinet and battery power

cabling........................................................................ 63

5.5 Install a remote EPO switch............................................. 63

5.6 Install interface connections ............................................ 64

5.6.1 Install customer input signals interface ................... 65

5.6.2 Battery breaker wiring interface ............................ 65

5.6.3 Relay output interface connections ........................ 65

5.6.4 Industrial Relay Card interface connections............. 66

5.6.5 MiniSlot interface connections .............................. 66

5.6.6 Install signal interface connections in a parallel

system ............................................................ 67

5.7 Wiring parallel 93PM G2 UPS systems .............................. 67

5.7.1 Power wiring overview ........................................ 67

5.7.2 Control signals overview ..................................... 70

5.7.3 Install bypass control wiring ................................. 70

5.8 UPS system power wiring preparations.............................. 73

6 Communication interfaces ........................................................ 80

6.1 About communication interfaces....................................... 80

6.1.1 MiniSlot cards ................................................... 80

6.1.2 Intelligent Power Software ................................... 83

6.1.3 Signal input monitoring ....................................... 83

6.1.4 General purpose relay contact.............................. 83

6.1.5 Configuring relays.............................................. 84

7 UPS operating instructions....................................................... 89

7.1 About UPS operating instructions ..................................... 89

7.2 UPS controls and indicators ............................................ 89

7.2.1 Control panel .................................................... 89

Eaton 93PM G2 UPS 50 – 360 kVA User’s and Installation Guide

7.2.2 Status indicators................................................ 90

7.2.3 System events .................................................. 93

7.2.4 Menu structure of the 93PM G2 UPS ..................... 93

7.3 Signing in .................................................................... 96

7.4 System control instructions ............................................. 97

7.4.1 Start the UPS system in the double conversion

mode .............................................................. 97

7.4.2 Start the UPS system in the bypass mode............... 98

7.4.3 Transfer from the bypass mode to the double

conversion mode ............................................... 98

7.4.4 Transfer from the double conversion mode to the

bypass mode .................................................... 99

7.4.5 Transfer from the double conversion mode to the

Energy Saver System mode................................. 99

7.4.6 Transfer from the Energy Saver System mode to the

double conversion mode ................................... 100

7.4.7 Transfer from the double conversion mode to the

Variable Module Management System mode...... 100

7.4.8 Transfer from the Variable Module Management System

mode to the double conversion mode................... 100

7.4.9 Shut down the UPS system and critical load .......... 101

7.4.10 De-energize the critical load............................... 101

7.5 Control a single UPS in a parallel system ......................... 102

7.5.1 Start a single UPS ........................................... 102

7.5.2 Shut down a single UPS.................................... 103

7.5.3 Enable and disable the battery charger................. 103

7.6 UPM control instructions............................................... 103

7.6.1 Start the UPMs ............................................... 103

7.6.2 Shut down the UPMs........................................ 104

7.7 Use the Remote Emergency Power-off switch ................... 105

7.8 Turn the UPS from the double conversion mode to the

maintenance bypass mode ........................................... 105

7.9 Turn the UPS from the maintenance bypass mode to the double

conversion mode ........................................................ 107

8 UPS maintenance ...................................................................110

8.1 Introduction to UPS maintenance ....................................110

8.2 Important safety instructions...........................................110

8.3 Preventive maintenance ................................................ 111

8.3.1 Daily maintenance ............................................112

8.3.2 Monthly maintenance ........................................112

8.3.3 Periodic maintenance ........................................112

8.3.4 Annual maintenance .........................................113

8.3.5 Battery maintenance .........................................113

Eaton 93PM G2 UPS 50 – 360 kVA User’s and Installation Guide

8.4 Recycling the used UPS or batteries ................................113

8.5 Maintenance training ....................................................114

9 Technical data........................................................................115

9.1 About technical data .....................................................115

9.2 Directives and standards ...............................................115

9.3 UPS environmental specifications....................................116

10 Warranty ...............................................................................118

10.1 General information about warranty .................................118

10.2 Whom to contact in case of Warranty ...............................119

APPENDIX A: Relay alarms ............................................................. 120

APPENDIX B: Recommended secure hardening guidelines.................. 135

Index............................................................................................. 139

Eaton 93PM G2 UPS 50 – 360 kVA User’s and Installation Guide

1 How to read this manual

1.1 Safety-related signs

These are the safety-related signs used in this document.

DANGER

DANGER indicates a hazard with a high level of risk which, if not

avoided, will result in serious injury or death.

WARNING

WARNING indicates a hazard with a medium level of risk which, if not

avoided, could result in serious injury or death, or damage to the

machine.

CAUTION

CAUTION indicates a hazard with a low level of risk which, if not

avoided, could result in minor or moderate injury, or damage to the

machine.

NOTE: Notes are used to indicate important information and useful tips.

1.2 Symbols and abbreviations

Hazard symbols

These symbols indicate a hazardous situation or action. Symbols are used to

warn of situations, which can cause environmental damage and personal injury.

Eaton 93PM G2 UPS 50 – 360 kVA User’s and Installation Guide

General warning sign

Explosion and fire hazard

Battery hazard

Corrosive hazard

Electrical hazard

Prohibited action symbols

These symbols are used in warnings and notifications to indicate an action that

should not be taken. The prohibited action symbols are shown below.

No smoking

Limited or restricted access

Eaton 93PM G2 UPS 50 – 360 kVA User’s and Installation Guide

General symbol for prohibited action

Do not touch

Mandatory action symbols

These symbols are used in warnings and notifications to indicate an action that

must be taken. The mandatory action symbols are shown below.

Wear eye protection

General symbol for mandatory action

Read the manual or instructions

Disconnect from power source

Eaton 93PM G2 UPS 50 – 360 kVA User’s and Installation Guide

First aid

Batteries marked with this sign must be recycled

1.3 Conventions used in this document

This document uses the following type conventions:

Bold type highlights important concepts in discussions, key terms in procedures

and menu options, or represents a command or option that you type or enter at a

prompt.

Italic type highlights notes and new terms when they are defined.

Screen type represents information that appears on the screen or LCD.

1.4 Glossary

The following acronyms are used in Eaton documentation to refer to Eaton UPS

products or their parts.

Table 1: Glossary of acronyms

ABM Advanced Battery Management

BIB Bypass Input Breaker

BIS Bypass Input Switch

EBC External Battery Cabinet

EMBS External Maintenance Bypass Switch

EPO Emergency Power-Off

ESS Energy Saver System

Eaton 93PM G2 UPS 50 – 360 kVA User’s and Installation Guide

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