Eaton Powerware 9390 Bedienungsanleitung

Static Uninterruptible Power Supply Page 1of 1Eaton 9390 Guide Specification

October 9, 2009

STATIC UNINTERRUPTIBLE POWER SUPPLY

GUIDE SPECIFICATION

Model Eaton 9390 20-160 kVA

PART 1 -GENERAL

1.01 SUMMARY

A. This specification describes a three-phase continuous duty, on-line, double conversion,

solid-state uninterruptible power system, hereafter referred to as the UPS. The UPS

shall operate in conjunction with the existing building electrical system to provide power

conditioning, back-up and distribution for critical electrical loads. The UPS shall consist

of, as required by the project, the UPS module, battery cabinet(s), and accessory

cabinet(s) for transformers, maintenance bypass, parallel tie, and distribution

applications, and other features as described in this specification.

1.02 UPS SYSTEM DESCRIPTION

A. UPS System Components: The UPS system shall consist of the following main

components:

1. UPS module containing a Rectifier, Inverter, Battery Charger, Static Bypass, and

associated Control and Monitor Panel.

2. Battery string(s) in Line-and-Match Battery Cabinets.

3. Line-and-Match accessory cabinets for transformer, maintenance bypass,

parallel tie, and distribution applications.

4. Non-matching wall mounted or floor standing maintenance bypass cabinets or

multi-module parallel tie cabinets.

B. UPS Module Modes of Operation: The UPS Module shall operate as an on-line, fully

automatic system in the following modes:

1. Normal: Utilizing commercial AC power, the critical load shall be continuously

supplied by the Inverter. The Inverter shall power the load while regulating both

voltage and frequency. The Rectifier shall derive power from the commercial AC

source and shall supply DC power to the Inverter. Simultaneously, the Battery

Charger shall charge the battery.

2. Battery: Upon failure of the commercial AC power, the critical load shall continue

to be supplied by the Inverter, which shall obtain power from the batteries without

any operator intervention. There shall be no interruption to the critical load upon

failure or restoration of the commercial AC source.

3. Recharge: Upon restoration of the AC source, the Charger shall recharge the

batteries and simultaneously the Rectifier shall provide power to the Inverter.

This shall be an automatic function and shall cause no interruption to the critical

load.

4. Bypass: If the UPS module must be taken out of the Normal mode for overload,

load fault, or internal failures, the static bypass switch shall automatically transfer

the critical load to the commercial AC power. Return from Bypass mode to

Normal mode of operation shall be automatic. No-break transfer to and from

Bypass mode shall be capable of being initiated manually from the front panel.

5. Energy Saver: The UPS shall continuously monitor the voltage and frequency of

the bypass source. When the source parameters are within acceptable limits, the

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October 9, 2009

UPS will utilize a minimal/optimal combination of its internal subsystems to

ensure acceptable power is always delivered to the critical load, at a system

efficiency of 99% or greater, over the range of 10% to 100% load. The Energy

Saver System shall be enabled by the user, and shall be adjustable. It shall

incorporate a “High Alert Mode” to automatically (without user intervention)

provide maximum power conditioning any time bypass source variation levels

exceed preset, adjustable limits. When Energy Saver System is utilized, the UPS

must attenuate ANSI C62.41-type line transients to within IEC and ITIC limits.

The Energy Saver System shall be able to distinguish between upstream (utility)

faults and downstream (load) faults, and react appropriately to protect and

support the critical load, without interruption.

1.03 REFERENCES

A. UL 1778 (Underwriters Laboratories) –Standard for Uninterruptible Power Supply

Equipment. Product safety requirements for the United States.

B. CSA C22.2 No 107.1(Canadian Standards Association) –Commercial and Industrial Power

Supplies. Product safety requirements for Canada.

C. NEMA PE-1 –(National Electrical Manufacturers Association) –Uninterruptible Power

Systems standard.

D. IEC 62040-1-1 (International Electrotechnical Commission) –Uninterruptible power systems

(UPS) –Part 1-1: General and safety requirements for UPS used in operator access areas.

E. IEC 62040-1-2 (International Electrotechnical Commission) –Uninterruptible power systems

(UPS) –Part 1-2: General and safety requirements for UPS used in restricted access

locations.

F. IEC 62040-3 (International Electrotechnical Commission) –Uninterruptible power systems

(UPS) –Part 3: Method of specifying the performance and test requirements.

G. IEEE 587 (ANSI C62.41) Category A & B (International Electrical and Electronics Engineers)

–Recommended practices on surge voltages in low voltage power circuits.

H. CISPR 22: FCC Rules and Regulations 47, Part 15, Class A (Federal Communications

Commission) –Radio Frequency Devices (prior to Feb 16, 2006).

I. MIL-HDBK-217E (Military Handbook) –Reliability prediction of electronics equipment

1.04 SUBMITTALS

A. The UPS shall be supplied with sufficient documentation, including the following

manuals:

1. Installation and Operation Manual: One copy of the installation and operation

manual shall be furnished. It shall possess sufficient detail and clarity to enable

the owner’s technicians or representatives to install and operate the UPS

equipment and accessories. The manual shall include the following major items:

a) UPS description

b) UPS site planning and unpacking

c) UPS installation

d) Optional accessory installation

e) UPS theory of operation

f) Operating procedures

g) System events

h) UPS maintenance

Static Uninterruptible Power Supply Page 3of 3Eaton 9390 Guide Specification

October 9, 2009

i) Performance and technical specifications

j) Wiring requirements and recommendations

k) Physical features and requirements

l) Cabinet dimensions

1.05 QUALIFICATIONS

A. The UPS manufacturer shall have a minimum of forty years experience in the design,

manufacture and testing of solid-state UPS systems. A list of installed UPS systems of

the same type as the manufacturer proposes to furnish for this application shall be

supplied upon request.

B. The UPS manufacturer shall have ISO 9001 certification for engineering/R&D,

manufacturing facilities and service organization.

C. The UPS manufacturer shall maintain a staffed 7x24x365 call center for technical and

emergency support.

D. Field Engineering Support: The UPS manufacturer shall directly employ a nationwide

field service department staffed by factory-trained field service engineers dedicated to

startup, maintenance, and repair of UPS equipment. The organization shall consist of

local offices managed from a central location. Field engineers shall be deployed in key

population areas to provide on-site emergency response within 24 hours. A map of the

United States showing the location of all field service offices must be submitted with the

proposal. Third-party maintenance will not be accepted.

E. Spare Parts Support: Parts supplies shall be located in the field to provide 80% of all

emergency needs. The factory shall serve as the central stocking facility where a

dedicated supply of all parts shall be available within 24 hours.

F. Product Enhancement Program: The UPS manufacturer shall make available feature

upgrade service offerings to all users as they are developed. These upgrades shall be

available as optional field-installable kits.

G. Maintenance Contracts: A complete range of preventative and corrective maintenance

contracts shall be provided and offered with the proposal. Under these contracts, the

manufacturer shall maintain the user’s equipment to the latest factory revisions.

1.06 ENVIRONMENTAL REQUIREMENTS

A. The UPS shall withstand any combination of the following external environmental

conditions without operational degradation.

1. Operating Temperature: 0 degrees C to + 40 degrees C (32 degrees F to 104

degrees F) without de-rating (excluding batteries).

2. Storage Temperature: -25 degrees C to + 60 degrees C (-13 degrees F to 140

degrees F). Prolonged storage above + 40 degrees C (104 degrees F) will

cause rapid battery self-discharge.

3. Relative Humidity (operating and storage): 95% maximum non-condensing.

4. Elevation:

(1) Operational: 6600 ft (2000 m) maximum without de-rating.

(2) Transportation: Capable of air transport.

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October 9, 2009

1.07 SAFETY

A. The UPS shall be certified by Underwriters Laboratories in accordance with UL 1778.

B. The UPS shall be certified by the Canadian Standards Association in accordance with

CSA C22.2 NO.107.1-M91.

PART 2 -PRODUCTS

2.01 MANUFACTURERS

A. Approved Manufacturers: Eaton Corporation

2.02 UPS MODULE STANDARD FEATURES

The UPS module shall consist of the following standard components:

A. Rectifier/Charger: The rectifier/charger shall convert incoming AC power to regulated DC

output for supplying the inverter and for charging the battery. The rectifier/charger shall

be a high-frequency PWM design, using Insulated Gate Bi-polar Transistors (IGBTs). The

modular design of the UPS shall permit safe and fast removal and replacement of the

rectifier/charger module. Mean time to repair (MTTR) for the module shall be no more

than 30 minutes in order to return UPS to normal mode. The rectifier/charger module

shall also provide the following:

1. The rectifier shall be capable of drawing power from the utility with a power factor

of 0.99 under nominal conditions.

2. The rectifier shall feature protection circuitry that prevents the IGBTs from

sourcing current in excess of their published ratings.

3. An option shall be provided to allow the rectifier to be capable of operating from a

delta transformer output or high impedance grounded transformer (480V systems

only).

B. Inverter: The inverter shall feature an IGBT pulse-width-modulation (PWM) design with

high speed switching. The inverter shall also have the following features:

1. The inverter shall be capable of providing the specified quality output power

while operating from any DC source voltage (rectifier or battery) within the

specified DC operating range.

2. The modular design of the UPS shall permit safe and fast removal and

replacement of the inverter module. Mean time to repair (MTTR) for the module

shall be no more than 30 minutes in order to return UPS to normal mode.

3. The inverter shall feature protection circuitry that prevents the IGBTs from

sourcing current in excess of their published ratings.

C. Static Bypass: The bypass shall serve as an alternative source of power for the critical

load when an abnormal condition prevents operation in normal mode. The bypass shall

consist of a fully rated, continuous duty, naturally commutated static switch for high-

speed transfers. The bypass shall feature the following transfer and operational

characteristics.

1. Transfers to bypass shall be automatically initiated for the following conditions:

a) Output overload period expired.

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October 9, 2009

b) Critical bus voltage out of limits.

c) Internal over temperature period expired.

d) Total battery discharge.

e) UPS failure.

2. Uninterrupted automatic re-transfer shall take place whenever the inverter is

capable of assuming the critical load.

3. Uninterrupted automatic re-transfers shall be inhibited for the following

conditions:

a) When transfer to bypass is activated manually or remotely.

b) In the event of multiple transfers/re-transfer operations the control

circuitry shall limit “cycling” to three (3) operations in any ten-minute

period. The fourth transfer shall lock the critical load on the bypass

source.

c) UPS failure.

4. Uninterrupted manual transfers shall be initiated from the control panel.

Uninterrupted manual transfers to bypass and from bypass shall be possible with

the inverter logic. During manual transfers to bypass mode, the inverter must

verify proper bypass operations before transferring the critical load to the bypass.

5. All transfers to bypass shall be inhibited for the following conditions:

a) Bypass voltage out of limits (+/-10% of nominal)

b) Bypass frequency out of limits (+/-3 Hz, adjustable, factory set)

c) Bypass out of synchronization

d) Bypass phase rotation / installation error

6. Static transfer time: No break, complete in less than 4ms.

7. The bypass shall be manually energized using the control panel or remotely

through a building alarm input.

D. Monitoring and control components: The following components shall provide monitor and

control capability:

1. Control panel with status indicators.

2. Alarm and metering display.

3. Building alarm monitoring.

4. Communication ports.

E. Battery management system: The UPS shall contain a battery management system

which has the following features:

1. The battery management system shall provide battery time remaining while

operating in normal mode and battery mode. Battery time available information

shall be displayed real-time, even under changing load conditions. Upon

commissioning, battery runtime information shall be available.

2. The battery management system shall automatically test the battery string(s) to

ensure that the battery is capable of providing greater that 80% of it’s rated

capacity. Testing the batteries shall not jeopardize the operation of the critical

load. Upon detection of the battery string(s) not capable of providing 80%, the

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October 9, 2009

UPS system will alarm that the battery needs attention/replacement. The battery

test shall be able to detect the following:

Open battery string

Shorted battery string

Battery capacity (runtime) less than 80% of “new” battery capacity

3. The UPS shall communicate battery test and monitoring data to the UPS

manufacturer’s remote monitoring site. Battery life remaining, capacity, and

number of on-battery events shall be provided in a monthly report.

4. An optional temperature sensor shall be available to monitor the ambient

temperature internal to the battery cabinet. If the ambient temperature increases,

the UPS system charger shall automatically reduce the charging voltage to a

level recommended by the battery manufacturer. If the ambient temperature is

decreased the UPS shall automatically increase the battery charge voltage to

that recommended by the battery manufacturer.

F. Wiring Terminals: For 208Vac 4-wire output configurations, the neutral output

compression terminal shall be sized for 200% of UPS module rated current to

accommodate higher neutral currents associated with non-linear loads. The UPS module

shall contain mechanical compression terminals (adequately sized to accommodate 90?C

wiring) for securing user wiring to the following locations:

1. Rectifier/charger input connections (3-wire plus ground)

2. Bypass input connections (3-wire plus ground for 3-wire plus ground output

configuration (480Vac), or 4-wire plus ground for 4-wire plus ground output

configuration)

3. DC link connections for battery cabinets (positive and negative).

4. AC output connections (3 or 4 wires plus ground).

2.03 UPS MODULE OPTIONS AND ACCESSORIES

The UPS system shall consist of the following options and accessories as required:

A. Integrated Maintenance Bypass, Distribution, Tie, and Accessory Cabinet(s): Integrated

Line-and-Match cabinet(s) shall be provided that include(s):

1. All hardware and interconnecting cable for connection to UPS module.

2. Manual maintenance bypass switch to isolate UPS module from commercial AC

input and critical load. Switch shall provide complete isolation of UPS for

servicing and, if necessary, complete removal and replacement of UPS while still

providing bypass power to critical load. Switch shall be make-before-break,

interlocked between UPS and bypass to prohibit improper operation.

3. K-1, K-13 or K20 rated output isolation transformer.

4. Qty two (2), 42 pole distribution panels with main disconnects for a total of 84

poles of distribution. Up to three (3) distribution circuit breakers may be

substituted in lieu of each distribution panel.

5. Two (2)-module parallel redundant tie cabinet in a Line-and-Match configuration.

B. SNMP Network Adapter and UPS Power Monitoring Software: SNMP adapters shall

provide a communications interface between the UPS module and SNMP-compatible

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October 9, 2009

network management systems. This capability shall allow the unit to be monitored

remotely over an Ethernet network using a standard web browser.

1. UPS Power Monitoring Software: This system shall continuously monitor critical

power elements associated with the UPS, using the communications port on

each module and a customer furnished PC. The system shall automatically alarm

if any problems arise and notify local or remote personnel of the alarm condition

via email, page, or text message.

C. Battery Cabinet: The battery cabinet shall feature valve regulated, high-rate discharge,

lead-acid batteries which provide energy to the support the critical load during a

momentary loss of input power to the rectifier. The batteries shall be flame retardant in

accordance with UL 94V2 requirements. The battery cabinet shall have the following

features:

1. The battery cabinet shall be the same depth and height as the UPS module.

2. The battery cabinet shall feature a mechanical enclosure of like appearance to

the UPS module and shall feature casters. Each battery cabinet shall require

front access only for installation, service and maintenance. The battery cabinet

shall provide top and bottom cable entry.

3. Power wiring internal to each battery cabinet shall be factory provided. Each

battery cabinet shall feature up to 10 battery trays which can be individually

disconnected from the battery cabinet power wiring with quick disconnect

devices. Each battery tray shall be firmly secured to the battery cabinet frame

with fasteners. Each battery tray shall be removable from the front of the battery

cabinet.

4. Each battery cabinet shall feature a DC rated circuit breaker. The circuit breaker

within the battery cabinet shall only provide protection to the battery string within

that battery cabinet. For battery configurations involving multiple battery

cabinets, a battery string in one battery cabinet may be isolated from the DC link

via its circuit breaker without removing other battery strings from the DC link and

the UPS module.

5. The circuit breaker in each battery cabinet shall feature an A/B auxiliary switch.

The UPS module shall be capable of monitoring and alarming an open battery

cabinet circuit breaker condition.

6. The circuit breaker in each battery cabinet shall feature a 48VDC under voltage

release device. The UV device shall operate to trip the battery breaker(s) for an

emergency power off command or battery disable command.

7. Power and Control wiring between the battery cabinet and the UPS shall be

factory provided with compression type connectors between cabinets.

8. The batteries shall be configured with a ¼” spade type connector for attaching

sense leads to each jar to facilitate the future addition of a battery monitoring

system.

9. Expected battery life: 200 complete full load discharge cycles when operated

and maintained within specifications.

D. Module Tie Cabinet. An external cabinet shall be available which shall allow connection

of up to four (4) UPS modules to be connected for parallel operation. Module Tie Cabinet

rating shall be in accordance with UPS module output ratings. This cabinet shall be

utilized where individual UPS module output disconnect and isolation is desired, or when

future expansion of a parallel system is planned. Cabinet shall also have the ability to

house a(n) (optional) main output breaker and a(n) (optional) bypass breaker. Cabinet

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October 9, 2009

shall be designed for remote installation using customer-supplied wiring and conduit, and

shall be capable of free-standing or wall-mounted installation.

2.05 UNINTERRUPTIBLE POWER SUPPLY RATINGS AND OPERATING CHARACTERISTICS

A. UPS Continuous Ratings. The UPS shall be rated:

UPS Rating (max) Optional Rating (1) Optional Rating (2)

Optional Rating (3)

40kVA/36kW 30kVA/27kW 20kVA/18kW n/a

80kVA/72kW 60kVA/54kW 50kVA/45kW 40kVA/36kW

120kVA/108kW 100kVA/90kW n/a n/a

160kVA/144kW 120kVA/108kW 100kVA/90kW n/a

UPS Rating (max) is the maximum output possible from the UPS (for a load

power factor range of 0.9 lagging to 0.9 leading). The UPS shall not require de-

rating when supporting a leading power factor load of 0.9 or greater. The UPS

may be ordered with any of the three (3) optional ratings (where available) and

later upgraded to its corresponding full UPS Rating (max).

B. Rectifier/charger input:

1. Nominal three phase input voltage: 208 (or 480) VAC:

3-wire plus ground for 3-wire plus ground output configuration

2. Operating input voltage range: +10%, -15% of average nominal input voltage

without battery discharge.

3. For 60Hz systems, operating input frequency range shall be 55 to 65Hz.

4. Input power factor 0.99 lagging.

5. Normal input current limit: The UPS shall have the following programmable input

current limit settings while operating in normal mode:

a) Rectifier/charger input current limit shall be adjustable from 100 to 115%

of full-load input current.

b) Battery input current limit shall be adjustable from 10% to 15% of the

UPS full load input current regardless of the actual load on the UPS.

6. On generator input current limit: The UPS shall have the following programmable

input current limit settings while operating in normal mode on generator:

a) Rectifier/charger input current limit shall be adjustable from 100% to

115% of full-load input current.

b) Battery recharge input current limit shall be adjustable from 10% to 15%

of the UPS full load input current regardless of the actual load on the

UPS.

7. Input current total harmonic distortion (THD) shall be less than 4.5%.

8. Power walk-in: Ramp-up to full utility load adjustable from 3 seconds to 60

seconds.

C. Bypass input:

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October 9, 2009

1. Synchronizing bypass voltage range shall be +/-10% of average nominal input

voltage.

2. Synchronizing bypass frequency range is centered on the nominal frequency.

3. Bypass and rectifier inputs can be supplied from out of phase sources if required.

4. Input surge withstand capability: The UPS shall be in compliance with IEEE 587

(ANSI C62.41), category A & B (6kV).

D. Rectifier/charger output:

1. Nominal DC voltage shall be variable between 384VDC to 480VDC for 208V

input, and between 432VDC to 480VDC for 480V input.

2. Steady state voltage regulation shall be +/-0.5%.

3. Voltage ripple shall be less that 0.5% (peak-to-peak).

4. Capacity: The rectifier/charger shall support a fully loaded inverter and recharge

the battery to 90% of its full capacity within 10 times the discharge when input

current limit is set at maximum.

5. Low line operation: The rectifier/charger shall be capable of sharing the DC load

with the battery when the input voltage falls below the specified operation input

voltage range, the on battery indicator shall enunciate operation in this mode.

6. DC sensing: Redundant DC voltage sensing methods shall be incorporated for

providing battery over-voltage protection.

7. Battery charger characteristics: The UPS battery charging system shall have the

following characteristics:

a) The charger shall be capable of being configured for several charge

modes including:

(1) A charging mode that increases battery life by allowing the

battery to rest, reducing positive plate corrosion

(2) A charging mode floating the battery at a set level, which can be

adjusted via software, used for flooded cell applications

(a) Nominal Float Voltage: 2.25 V per cell.

(b) Equalizing Voltage: 2.38 V maximum per cell

(adjustable).

equalization available

b) UPS module will automatically adjust battery shutdown based upon

loading and battery capacity.

(1) The UPS module shall automatically adjust the final discharge

voltage between 1.67 and 1.75 Volts per cell based on the

existing load and the rate and length of discharge.

(2) The absolute minimum operational voltage is 1.67 V per cell

(adjustable).

8. The UPS module will automatically disconnect the battery system in case of full

battery discharge followed by prolonged utility AC voltage failure. The time

window before battery disconnection occurs shall be programmable for both time

and voltage.

E. UPS output in normal mode

Static Uninterruptible Power Supply Page 10 of 10 Eaton 9390 Guide Specification

October 9, 2009

1. Nominal output voltage 208 VAC, 3-phase, 3 wire or 4-wire (or 480V, 3-phase, 3-

wire or 4-wire) plus ground at the output of the Integrated Distribution and

Bypass cabinet. Output wiring configuration is based upon input wiring

configuration for systems without internal transformers.

2. Steady-state voltage regulation (in inverter) shall be within +/-1% average from

nominal output voltage.

3. Transient voltage response shall be < +/-5% from nominal voltage for 100% load

step, full load re-transfers and full load drop on battery.

4. Transient voltage recovery shall be 25ms to within +/-1% of steady state.

5. Linear load harmonic distortion capability: Output voltage THD of less than 2%

for 100% linear load.

6. Non-linear load harmonic distortion capability: Output voltage THD of less than

5% for 100% non-linear load when tested using the non-linear load described in

IEC 62040-3 connected line to neutral.

7. Manual output voltage adjustment shall be +/-3% from nominal.

8. Line synchronization range shall be +/-3Hz, adjustable to +/-5Hz.

9. Frequency regulation shall be +/-0.01Hz free running.

10. Frequency slew rate shall be 1 Hz/second maximum (adjustable).

11. Phase angle control:

a) Balanced linear load shall be +/-1 degree from nominal 120 degrees

b) Unbalanced linear loads shall less than +/-5 degrees from average

phase voltage for 100% load unbalance.

12. Phase voltage control:

a) Balanced linear loads shall be +/-1% from average phase voltage

b) Unbalanced linear loads shall be less than +/-5% for 100% load

unbalanced

13. Overload current capability (with nominal line and fully charged battery): The unit

shall maintain voltage regulation for up to 110% of resistive/inductive load for 10

minutes, up to 125% for 30 seconds, and up to 150% for 10 seconds.

14. Fault clearing current capability: 150% phase-to-phase for 10 cycles; 300%

phase-to-neutral for up to 10 cycles

15. Static transfer time: No break, completed in less than 4ms.

16. Common mode noise attenuation:

a) -65dB up to 20kHz, -40db up to 100kHz

b) > 100dB with isolation transformer

17. Acoustical noise: Noise generated by the UPS under normal operation shall not

exceed 65dbA at one meter from any operator surface, measured at 25 degrees

C (77 degrees F) and full load.

18. EMI Suppression: The UPS shall meet FCC rules and regulation 47, part 15, for

Class A devices prior to Feb 16, 2006, CISPR .

19. Electrostatic discharge (ESD): The UPS shall meet IEC 801-2 specifications.

The UPS shall withstand a 25 kV pulse without damage and with no disturbance

or adverse effect to the critical load.

20. Efficiency: The UPS efficiency shall be up to 94%.

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