Ecolab MD 421 Montageanleitung
Software Manual
Control Panel for Pegasus Units
Models: MD 421
MD 422
Software Manual …………………………………….. 1-18
EN
V. 4.14
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1. DESCRIPTION 3
2. DISPLAY LAYOUT 4
3. MODES 5
3.1 Power On 5
3.2 Standby 5
3.3 Power off 6
3.4 Error / Warning 6
4. CONTENT OF MAIN- AND SUBMENUS 7
5. OVERVIEW OF MAIN- AND SUB-MENUS 8
5.1 Content of the Info menu 9
5.2 Content of the Errors menu – CAUSE & REMEDY 9
5.2.1 Error List 9
5.3 Content of the Setup menu 11
5.3.1 Submenu setting 12
5.3.2 Submenu Language & Units 12
5.3.3 Submnenu Installation 12
5.4 Content of Readings 13
6. UPGRADE FIRMWARE 14
6.1 Upgrade using USB Cable 14
6.2 Upgrade using IrDA Cable 16
6.3 Upgrade Controller Board 18
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1. Description
This software manual describes the operation of the control panel of the Single Booster unit.
The unit is operated via the control panel (see below illustration).
1. OFF
Button (1) switches OFF the unit.
2. ON/STANDBY
Button (2) switches ON the unit.
3. ERROR
Error light indicator (3).
4. NAVIGATION BUTTONS
The four ”arrow” navigation buttons (4)
are used for navigation in the display
menu. Pressing the ”OK” button
activatesthemenuandconrmsany
activity displayed.
5. DISPLAY
1
2
3
45
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2. Display layout
Example:
pressure: 25 bar
Standard
ER
pressure: 25 bar
Standard
ERA +
-
OK
(1)
When switched on the display will show an arrow symbol in the top right corner equivalent to the
active navigation buttons on the control board.
The arrows illustrate that it is possible to scroll up and down between the menus. Scrolling to the
right makes it possible to enter a value. Set the value scrolling up (+) or down (-) to set the value
higherorloweraccordingly.Conrmbypressingok.
(2)
A letter combination for easy reference in connection with service work will appear in the top right
corner of the display.
(2)
(1)
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3. Modes
3.1 Power On
Theveryrsttimetheunitisswitchedon,werecommendsettingdateandtimeintheSetup
menu,settings,displayEP.Ifdateandtimeisnotset,dateandtimewillcountfromthepre-set
default date and time.
2006-01-01 12:00
Date & time
EP
Set date and time using navigation buttons.
Set date & time
2006-01-01 12:00
ConrmbypressingOKbutton.
3.2 Standby
The start up display will look as the one below.
ECOLAB
Pegasus 12:00:00
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3.3 Power Off
When the unit is off the display will only show a small dot in the top right corner.
In Off mode it is possible to access all menus without the pump running by pressing the
OK button on the panel.
DotisequivalenttotheOKconrmbuttononthepanel.
3.4 Error/Warning
ERROR
WARNING
Incaseofanerror,“ERROR”willappearonthedisplayscreen.
Press the OFF button to switch of unit.
IftheerrorremainswhentheunitisswitchedONagain,pleasePressrightarrowtoseecurrent
error.
Incaseofawarning,“WARNING”willappearonthedisplayscreen.Whenawarningisdetected
the machine will either stop or run with limited performance until the cause of the warning has
been improved (eg. inlet pressure).
To see further error/warning list and possible cause and remedy go to section 5.2.
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4. Content of Main- and Submenus
The control panel contains the below main menu screen displays.
Scroll between the menus using the navigation buttons.
Each main menu contains submenus which will be described subsequently.
Info
i
A
Errors
B
Setup
C
Readings
R
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5. Overview of Main- and Sub-menus
1. Info (A)
1 Info (AEA)
2. Errors (B)
3. Setup (C) (default password 6802)
1 Password (CA)
2 Settings (E)
Standard pressure (ER)
Auto off delay (EZ)
Date & Time (EP)
3 Languages & units (F)
Language (FA)
Units (FB)
4 Communication (I)
Get Errorlog by cable (IA)
Get errorlog by infrared (IB)
Firmware Upgrade by cable (IC)
Firmware Upgrade by infrared (ID)
5 Installation (K)
Install Password(KA)
6 Communication (I)
Get Errorlog by cable (IA)
Get Errorlog by infrared (IB)
Firmware Upgrade by cable (IC)
Firmware Upgrade by infrared (ID)
4. Readings (R)
Pump state (RA)
Pump-top pres. (RB)
Pump-top temp (RC)
Supply pressure (RD)
Supply temp. (RE)
Flow Status (RF)
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5.1 Content of the Info menu
Please note that the Info menu is only for display – all data must be typed in via the setup menu!
Info
i
A
INFO
HW ID:MB
CT ID:8/400
AEA
SW ID:V4.00 5-14
Thisdisplayviewisonlymentasanexample,SWIDand
CT ID shows the current SW version.
DisplaysSoftwareversionandPumpsize,machine
congurationandcontrollersoftwareversion/ID.
5.2 Content of the Errors menu – CAUSE & REMEDY
Example of Error log screen display:
All error occurrences will be stamped with date and time.
E indicates Error number. P indicates Pump number.
E0\P1
2006-01-01 12:00
C1 Inverter
Error
BA
E0\P1
2006-01-01 12:00
C1 Inverter
Error
BA
Theerrorlogstoresupto1000occurrences.Whenmax.memoryisreached,theerrorswillbe
deleted according to ”First in” First out” principle.
5.2.1 Error List
Error Cause Remedy
C1 Inverter
Error
1. Frequency inverter in error state 1. Switch off the power on the service
switch. Wait 180 sec. Switch on the unit
again.Iferrorstilloccurs,pleasecontact
your Ecolab technician.
C2 Low Supply
Pressure
1.Insufcientwatersupply 1.Securesufcientwatersupplypres-
sure.
2.Checkinletlterforimpurities/rinse
lter
3. Contact your Ecolab technician
C3 High Water
Temp.
1. Water pump top temperature is above 80°
2. Water consumption is too low (pump column has
been overheated)
1. Lower the inlet water temp. (max
70°C)
2.Securesufcientwaterconsumption
3. Contact your Ecolab technician
C4 High Motor
Temp.
1.Insufcientcoolingofmotor
2. The ambient temperature is above 40°
1. Secure that all air channels are open
and not blocked by impurities
2. Lower ambient temperature
C5 High Supply
Temp.
1. Water inlet temperature is above 70° 1. Lower the water temp. (max 70°C)
2. Contact your Ecolab technician
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C6 Low Sensor
Supply Voltage
1. Voltage supply for sensors too low 1.Press“off”button
2.Iferrorreoccurs,contactourEcolab
technician
C7 No Response
Error
1. No communication between display and control
board
1. Contact Ecolab technician
C8 Low Tank
Level
1.Insufcientwatersupply
2. Water supply valve not open
1. Check correct water supply
2. Secure suffcient air supply to valve
3. Contact your Ecolab technician
C9 High Tank
Level
1. Water supply valve not closed 1.Securesufcientairsupplytothe
valve.
2. Contact Ecolab technician
C11 Warning
Cri. Inlet press.
1.Insufcientwatersupply
2. Booster will return to standby mode after 20 sec.
If this error occurs 3 times within 20 min. Error C2
occurs.
1. Secure suffcient water supply or re-
duce consumption
2.Checkinletlterforimpurities/rinse
lter
3. Contact your Ecolab technician
C13 Warning
Low inlet press.
1.Insufcientwatersupply.
Themachinewillkeeponworkingasalways,butthe
maximum speed of the pump will be reduced until
sufcientinletpressureispresent.
1.Securesufcientwatersupplyor
reduce consuption
2.Checkineltlterforimpurities/Rinse
lter
C14 Warning
leakage start
1.Boosterstartconditionchangedtoow,dueto
leakage in pipe
1. Check for leakage in pipe system.
2.Press“off”button
3.Iferrorreoccurs,contactyourEcolab
technician
C20 Low Sensor
Signal P-Pump-
top
1.Pressuresignalfrompumptopsensor,outofrange 1.Press“off”button
2.Iferrorreoccurs,contactyourEcolab
technician
C21 Low Sensor
Signal T-Pump-
top
1.Temparaturesignalfrompumptop,sensor,outof
range
1.Press“off”button
2.Iferrorreoccurs,contactyourEcolab
technician
C22 Low Sensor
Signal P-Inlet
1.Pressuresignalforminletsensor,outofrange 1.Press“off”button
2.Iferrorreoccurs,contactyourEcolab
technican
C23 Low Sensor
Signal T-Inlet
1.Temperaturesignalfrominletsensor,outofrange 1.Press“off”button
2.Iferrorreoccurs,contactyourEcolab
technican
C24 Low Sensor
Signal block
1.Signalfromblocksensor,outofrange 1.Press“off”button
2.Iferrorreoccurs,contactyourEcolab
technican
C25 Low Sensor
Signalow
1.Signalfromowsensor,outofrange 1.Press“off”button
2.Iferrorreoccurs,contactyourEcolab
technican
C30 High Sensor
Signal P-Puump-
top
1.Pressuresignalfrompumptopsensor,outofrange 1.Press“off”button
2.Iferrorreoccurs,contactyourEcolab
technican
C31 High Sensor
Signal T-Pump-
top
1.Temperaturesignalfrompumptopsensor,outof
range
1.Press“off”button
2.Iferrorreoccurs,contactyourEcolab
technican
C32 High Sensor
Signal P-Inlet
1.Pressuresignalfrominletsensor,outofrange 1.Press“off”button
2.Iferrorreoccurs,contactyourEcolab
technican
C33 High Sensor
Signal T-Inlet
1.Temperaturesignalfrominletsensor,outofrange 1.Press“off”button
2.Iferrorreoccurs,contactyourEcolab
technican
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