Edsyn 1036 atmoscope Bedienungsanleitung

instruction manual SMD Hot Air

1036

ATMOSCOPE®

self-contained

SMD HOT AIR

WORK STATION

• COMPLIES WITH MIL-S-45743E, MIL-STD-2000, DOD-STD-

2000-1B, WS6536E AND ESD SPEC, DOD-STD-1686, DOD-

HDBK-263

MADE IN THE

U.S.A.

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A) Power Switch

B) Pump Switch

H) Pump Indicator Light

D) SH230

Sponge

Holder

I) AC Receptacle

A) Activates System Power.

B) Turns on and shuts off Pump.

C) Tool Holder minimized heat dissipation when Tool is not in use.

D) Includes (1) LN230 Liner, (1) RS199 Cleaning Sponge and RS243

Leveling Pad.

E) Filters air coming in to the Pump. Acts as silencer

F) Lights when power is on.

G) Regulates air ow to Tool. (connect to FA069)

H) Lights when Pump is running.

I) Can accomodate 2 more 120V soldering Tools.

SPECIFICATIONS:

• 120 V, 60 Hz, 150 W

• Weight: 4.6 lbs. (2.09 kgs.)

• Temperature range: 4000F - 8000F (2050C - 4250C)

• Temperature regulation: ± 60F (±30C)

• Voltage leakage from tip to ground less than 2 MV

• Tip to ground resistance less than 2 ohm

• Maximum pressure: 18 psi.

• UL listed

Static Safe

G) Air Control

Valve

E) AF110 Low Static

Air Filter

FEATURES

C) PD525 Pod

F) Power Indicator

Light

E) AF110 Low Static

Air Filter

PS542 ATMO-

SCOPE®

Power Supply

Fuse, 6.3A

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decrease

indicator

Set the Air Control Valve to a full counter clockwise position.

This will be our reference setting which is 100%. Turning it the

other way will mean less air output.

1. Make sure the station is plugged into a 120V power outlet.

2. Turn on Power Switch .

3. Set Temperature Control Knob to around 600°F.

4. Allow Tool to heat up.(Blinking Neon Lamp means ready.)

5. Turn on Pump.

CAUTION: DO NOT POINT TOOL AT ANYONE OR ANYWHERE.

HOT AIR WILL BURN !!!

The 3 very important factors involved when working with the Hot Air Station are

amount of air output, temperature setting and type of Tip used. The key to an

effective soldering is to reow the solder without blowing the solder across the

board and thus creating bridges.

CL1080

PL237

PD528

1036-3

ATMOSCOPE

SMD Workstation

A 1036 with: (1) CL1080*

(1) PD528

(1) PL237

* Temperature Controlled Soldering Instrument,

70W. 400°F - 800°F Temp. Range.

OPTIONS:

OPERATING

THE STATION

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FA069 ATMOSCOPE®

SMD Hot Air Tool

OPERATING REQUIREMENTS:

•120V, 60 Hz

•Regulated air ow

SPECIFICATIONS

• 120V, 70 W

• 6.5 oz. (184 g)

• Temperature range: 4000F - 8000F (2050C - 4250C)

• Temperature regulation: ±60F (±30C)

• Voltage leakage from tip to ground less than 2 MV

• Tip to ground resistance less than 2 ohm

• Complies with MIL-S-45743E, DOD-STD-2000-1B, MIL-STD-2000

WS6536E and ESD SPEC, DOD-STD-1686, DOD-HDBK-263.

• UL listed

CHANGING TIPS Efciency is greatly dependent on choosing the proper tip to meet each

application.

1. Have the proper Tip installed.

2. Connect Hose to regulated air source.

3. Plugged-in Tool to a power source and set

desired temperature.

4. Turn on the air and adjust pressure .

5. Direct hot air towards the connection until

solder melts. Using "SMD helpers" will make

your job easier.

1. Turn Tip counter-clockwise by using a WT618 Tip

Wrench. (set of 2, the other is to hold the RS321

Retaining Sleeve) or use a WT620.

2. Remove and replace with desired Tip.

RS321 WT620

Hot Air Tip

WT618

Hot Air Tip

HS307 Hose

connect to regu-

lated air ow.

Collar

CAUTION: HOT AIR WILL BURN !!!

Turn off air and place tool in Pod

when not in use

The 3 very important factors involved when working with the ATMOSCOPE SMD Hot Air Tool are amount

of air output, temperature setting and type of Tip used. The key to an effective soldering is to reow the

solder without blowing the solder across the board and thus creating bridges.

OPERATION

Cut thru the connection with a

pull wire or shim blade while

hot air melts the solder.

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The following techniques are based on the manufacturer's point of

view and should only serve as guidelines. It's effectiveness will

depend on practice.

REWORKING SMDs

METHOD 1

(RECOMMENDED FOR GULLWINGS, LEADLESS CHIP CARRIERS and QUAD I.Cs.)

1. Install the proper Tip.

2. Adjust air output to 3-4 psi.

3. Set temperature to 700°F.

4. Using a WS630 SMD Pull Wire, thread the pullwire under the

leads of one side of the SMD and again thread the wire under

the leads of the opposite side.

5. Anchor one end of the Pull Wire to an unused hole of the

circuit board or maybe tape it securely to the board.

6. While directing hot air to the leads of the rst side, pull the wire

so that it will cut thru the solder connection.

7. After removing the two opposing side follow the same proce-

dure to desolder the remaining sides.

FA069

Fan Tip

8. To resolder, use a tweezer to hold SMD in place and align

the leads with the pads.

9. Use a Fan Tip whose width is as close to the size of the SMD

leads as possible.

10.Direct hot air on the leads and allow solder to reow. Release

SMD when solder solidies.

METHOD 2

(RECOMMENDED FOR LEADLESS CHIP CARRIERS)

WS630

METHOD 3

Dual-Flow Tip

1. Use a Dual Flow Tip whose width comes closes to the

width of the SMD component leads.

2. Adjust temperature to about 750°F.

3. Adjust air output at around 3-5 psi.

4. Position Tool on top of the SMD (air is directed on both

sides of the connection) and move back and forth, until

solder melts.

5. Lift SMD off the board by using a pair of tweezers.

6. To resolder, use a tweezer to hold SMD in place and

align leads with the pad.

7. Direct hot air to the leads and reow the solder.

Release SMD when solder solidies.

INSTRUCTIONAL VIDEOS AVAILABLE ON 30 DAY LOAN. CALL EDSYN.

1. Have the proper Tip installed.

2. Adjust air output to about 3-4 psi.

3. Set temperature to 700°F.

4. Heat up one corner of the SMD.

5. When the solder melts, insert the

shimblade of SMD helper under the

heated area of the chip as if cutting

thru the solder connection.

6. While directing hot air ahead of the shim

at all times, cut thru the sides of the

SMD and lift it up from the board.

7. To resolder, use a Quadra-Flow Tip.

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.38 in.

3/8 in

(9.5 mm)

.06 in.

1/16 in.

(1.5 mm)

.25 in.

1/4 in.

(6.4 mm)

.30 in.

5/16 in.

(7.6mm)

.46 in.

15/32 in.

(11.7 mm)

.59 in.

19/32 in.

(14.9 mm)

.65 in.

21/32 in.

(16.5 mm)

.30 in.

5/16 in.

(7.6 mm)

.46 in.

15/32 in.

(11.7 mm)

.59 in.

19/32 in.

(14.9 mm)

.65 in.

21/32 in.

(16 .5 mm)

.02 in.

1/64 in.

(0.6 mm)

.04 in.

3/64 in.

(0.9 mm)

.06 in.

1/16 in.

(1.5 mm)

.03 in.

1/32 in.

(0.8 mm)

.05 in.

3/64 in.

(1.2 mm)

LT427

LT432

LT428

LT426

LT434

LT435

LT436

LT526

LT534

LT535

LT536

.17 in.

3/16 in.

(4.3 mm)

.23 in.

15/64 in.

(5.7 mm)

.35 in.

3/8 in.

(8.9 mm)

.43 in.

7/16 in.

(10.8 mm)

.12 in.

1/8 in.

(3.2 mm)

.20 in.

13/64 in.

(5.1 mm)

.28 in.

17/64 in.

(7.0 mm)

.35 in.

23/64 in.

(8.9 mm)

Description L W

Application

.020 in

(.5 mm)

Fan Tips

use a wide air flow

enough to cover

one whole side of

the SMD.

Turbo Flow

for large

air ow.

Short Jet Tip

for medium air

Jet Tip

for pin point

air ow.

Dual Flow Tips blow hot

air on both sides of the

SMD, not on the SMD.

SMD Hot Air Tips

See Catalog for SMD Helpers, Pull Wires and other tools

used in aiding SMD removal and placing.

Apply AN112 or AN122

ANTI-SEIZE COMPOUND

To Heater and Area of Tip Contact.

AN122 comes in syringe dispenser.

Hole Dia.

Hole

Dia.

Part

No.

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ACCESSORIES:

PD532

Lifting Pencil Pod

Holder for the LP250. Attach to any

Edsyn Station.

LP250

Lifting Pencil

Vacuum Pick-Up Tool. Low Static.

Comes with two types of suction cups.

Needs vacuum source.

Symptom Cause Remedy

No power

Pump won't run.

Pump running but weak

or no air output.

Check that all connections, switches and power

source are properly installed and working.

Replace fuse at bottom.

Replace motor

a) Make sure all connections are

properly installed. Replace cracked

hoses and O-rings.

b) Replace with clean lters.

c) FA069 should be connected to Air

Control Valve.

d) Clean Air passages along RS321

and Tip.

e) Clean CC355.

f) send to factory

Blown fuse

Damaged motor

a) Leak along the air lines

and O-rings inside

Heater assembly.

b) Dirty lter elements.

c) No air connection.

d) Clogged RS321 or

clogged tip.

e) Dirty CC355 Chamber

Coil.

f) Damaged diaphram

POWER SUPPLY

TROUBLESHOOTING

For Factory Repair, ship to: EDSYN INC.Customer Service Department

15958 Arminta Street, Van Nuys, CA 91406-1896

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FA069 ATMOSCOPE® SMD HOT AIR TOOL

SPARE PARTS LIST

1 HS307 Hose, Low Static Silicone (Sold Per Foot) 5 ft.

2 SR102 120 V Hollow Heater Assembly for FA069 1

3 SR081 Vinyl Finger Grip 1

4 RC349 Threaded Retaining Collar 1

5 OS139 O-Ring, Silicone, for FA069 (Set of 2) 1 set

6 CC355 Chamber Coil for FA069 Hot Air Tool 1

7 RS321 Retaining Sleeve for FA069 Hot Air Tool 1

9 LT428 LONER® S.M.D. Hot Air Turbo Flow Tip 1

10 SR028 Power Cord, 3-Prong, 120 VAC 1

11 SR029 Boot for Power Cord 1

12 SR030 Clear Handle for Model 930 1

13 SR031 Knob, Temperature Control for Clear Handle 1

14 SR111 Logo, 3/8" Dia. Aluminum, Self Adhesive 1

15 SR032 Cord Strain Relief 1

16 SR033 Circuit Board, Model 930 1

QTY

REQ'D

ITEM

NO. PART NO.DESCRIPTION

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22A

22B

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PS542 POWER SUPPLY

SPARE PARTS LIST

1 PD525 Tool Pod for SMD Hot Air Tools 1

2 SH230 Sponge Holder with LN230, RS199, RS243 1

2A RS199 Cleaning Sponge for SH230 1

2B RS243 Leveling Pad for SH230 1

2C LN230 Liner for SH230 1

2D SH230-1 Sponge Holder Tray 1

3 SR010 Label, Control Panel for 1036 1

4 SR011 Screw, Pan Head Phillips 4

5 SR012 Rubber Foot 4

6 SR016 Flat Washer 4

7 SR724 Fuse, 6.3A 1

8 SR015 Screw, Flat Head Slotted 3

9 SR468 Screw, Rd. Head Phillips 4

10 SR467 Nut, Square Cone 3

11 SR018 Top Cover 1

12 SR019 Dovetail Mount 1

13 SR535 Vacuum Pump, 115 VAC, 60 Hz 1

14 SR719 Air Flow Control Valve 1

15 SR439 Holder, Clip for AF110 4

16 AF110 In-Line Filter (includes items 17 & 18) 2

17 AF627 Felt Filter (set of 10) 2

18 AF040 Foam Filter (set of 10) 2

19 SR802 LED, Yellow 1

20 SR801 LED, Green 1

21 SR726 Power Cord Assy., 120 VAC 1

22 HS307 Hose, Low Static Silicone, 1/8" I.D. (sold per foot) 61/2"

22A 53/4"

22B 2"

23 SR160 Terminal Block, 9 Port 1

24 SR034 Toggle On/Off Switches 2

25 SR036 Shelf Plate 2

26 SR035 Dovetail Riser Adapter Plate 1

27 SR037 3-Prong 120 VAC Receptacle 1

28 SR038 Bottom Base for PS542 1

29 SR241 Strain Relief for Power Cord 1

30 SR470 Well Nut 4

31 SR469 Spacer 4

32 SR721 Resistor for LED 2

33 SR720 Diode for LED 2

34 SR569 Fuse Holder 1

QTY

REQ'D

ITEM

NO. PART NO.DESCRIPTION

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