Efka dc 1500 Bedienungsanleitung
CONTROL AB286A5400
INSTRUCTION MANUAL
No. 402280 English
FRANKL & KIRCHNER EFKA OF AMERICA INC. EFKA ELECTRONIC MOTORS
GMBH & CO KG SINGAPORE PTE. LTD.
AB286A5400
KL2341
www.promelectroavtomat.ru
EFKA AB286A54003
CONTENTS Page
1IMPORTANT SAFETY INSTRUCTIONS 5
2RANGE OF APPLICATIONS 6
2.1 USE IN ACCORDANCE WITH REGULATIONS 6
3COMPLETE DRIVE UNIT CONSISTING OF 6
3.1 SPECIAL ACCESSORIES 6
4STARTING SERVICE 7
5SOCKET CONNECTORS 7
6CONNECTION DIAGRAM 8
7INTERFACE DEFINITION 11
7.1 BAUD RATE SELECTION 11
7.2 PROTOCOL 11
7.3 TRANSMIT TIMEOUT BEFORE “NAK“ 11
7.4 BYTE TO BYTE TIMEOUT 11
7.5 COMMUNICATIONMONITORING (SYSTEM VALUES D, GROUP E) 12
7.6 CONTROL CHARACTERS 12
7.7 SPECIAL CHARACTERS 12
7.8 DATA LINK ESTABLISHMENT 12
7.9 RTS 12
7.10 TEXT 12
7.11 STOP INPUT 13
7.12 ERROR OUTPUT 13
8PARAMETERS 13
8.1 SPECIAL FEATURES 17
8.2 BIT DESCRIPTIONS 17
8.2.1 “RDY“ BIT 5 IN STATUS BYTE 117
8.2.2 “NPE“ BIT 6 IN STATUS BYTE 118
8.2.3 “P1E, P1A, P2E, P2A, P3E, P3A“ IN STATUSBYTE 218
8.2.4 “PSYN“ BIT 7 IN STATUS BYTE 118
8.2.5 “P2T“ BIT 0 IN CONTROL BYTE 218
8.2.6 “2N“ BIT 1 IN CONTROL BYTE 218
8.2.7 “ZSTP_“ BIT 2 IN CONTROL BYTE 218
8.2.8 “PNLIM“ BIT 5 IN CONTROL BYTE 218
8.3 FUNCTIONAL DESCRIPTIONS 18
8.3.1 STOP SEGMENT ANGLE FOR POSITIONING (SYSTEM -VALUES C, GROUP 7) 18
8.3.2 RUN-OUTANGLE FOR POSITIONING (SYSTEMVALUES D, GROUP E) 19
8.3.3 ACCURATE POSITIONING 19
8.4 TABLE OF PARAMETERS 20
9ASCII DATA TRANSFER21
10 LIST CALL 21
11 INTERRUPT CONTROL 23
EFKA AB286A5400
4
CONTENTS Page
12 EXAMPLES FOR SERIAL DATA TRANSFER 24
12.1 POWER ON24
12.2 OPERATION 24
13 POSITION SETTINGS 27
14 AUDIBLE SIGNALS 28
14.1 AUDIBLE ERROR SIGNALS 28
14.2 AUDIBLE SIGNAL OF THE MODULE ADDRESS 28
15 EXAMPLES OF CONNECTIONS 29
15.1 RESET WITH EXTERNAL 24V SUPPLY 29
15.2 RESET WITH OPTOCOUPLER 29
15.3 BUS -CAPABLE SIGNALS IRQ1 AND IRQ2 30
15.4 SIGNALS U/D, SYN AND G1 30
15.5 BUS -CAPABLE SIGNALS POS1 AND FEHLER [ERROR] 30
15.6 DIFFERENTIAL SIGNAL LINK 31
15.7 RS485 DATA TRANSFER WITH ONE DRIVE 31
15.8 RS485 DATA TRANSFER WITH SEVERAL DRIVES 32
15.9 ACTIVATE / DEACTIVATE TERMINATING RESISTOR 32
15.10 SYNCHRONIZATION SIGNAL FOR POSITIONING 33
EFKA AB286A54005
1Important Safety Instructions
When using an EFKA drive and accompanying devices (e g
for sewing machines), basic safety precautions should always
be followed, including the following:
§Readall instructions thoroughlybefore using thisdrive.
§Drive, its accessories and accompanying devices should be
mounted and put into operation by qualified personnel in
accordance with the guidelines provided in the instruction
manual.
To reduce the risk of burns, fire, electric shock, or
personal injury:
§Use this drive only for its intended use as described in the
instruction manual.
§Use only attachments recommended by the manufacturer or
as contained in the instruction manual.
§Donot operatewithout corresponding protectivedevices.
§Never operate this drive if one or more parts (e. g. cables,
plugs) are damaged, if it is not working properly, if any
damages can be identified or are to be suspected (e. g. after
it has been dropped). Only qualified personnel are
authorized to make adjustments, eliminate faults and
complete repair work.
§Never operate the drive with the air openings blocked. Keep
ventilation openings of the drive free from the accumulation
of lint, dust and loose cloth.
§Never drop or insert any object into any opening.
§Donotusedriveoutdoors.
§Do not operate where aerosol (spray) products are being
used or where oxygen is being administered.
§To disconnect, turn off main switch, then remove plug from
outlet.
§Do not unplug by pulling on cord. To unplug, grasp the
plug, not the cord.
§Keep fingers away from all moving machine parts. Special
care is required e. g. around the sewing machine needle and
the V-belt.
§Before mounting and adjusting accompanying devices, i.e.
position transmitter, reversing device, light barrier, etc.,
disconnect drive from mains (turn off main switch, remove
mains plug from outlet [DIN VDE 0113 part 301; EN
60204-3-1; IEC 204-3-1]).
§Always switch off (0) machine and remove plug from outlet,
when removing covers, mounting accompanying devices,
position transmitter especially, light barrier, etc., or any
other devices mentioned in the instruction manual.
§Only qualified personnel are authorized to work on the
electricalcomponents.
§Work on high voltage circuit areas is forbidden, except as
stated in the respective regulations, e.g. DIN VDE 0105 part
1.
§Only specially trained personnel are authorized to complete
repair work.
§Cables to be wired must be protected against expectable
strain and fastened adequately.
§Cables near moving machine parts (e. g. V-belts) must be
wired ata aminimum distance of 25 mm (see DIN VDE
0113 part 301; EN 60204-3-1; IEC 204-3-1).
§For safety it is preferred to wire the cables separately from
eachother.
§Before connecting the mains line make sure that the mains
voltage corresponds to the specifications on the motor rating
plateand on thenameplate of the powerpack.
§Connect this drive to a properly grounded outlet only. See
Grounding Instructions.
§Electric accompanying devices and accessories must only be
connected to safety low voltage.
§EFKA DC drives are protected according to overvoltage
class 2 (DIN VDE 0160 § 5.3.1).
§Observe all safety guidelines before undertaking
conversions or modifications.
§For repair and maintenance use only original replacement
parts.
Warnings in the instruction manual which
point out particular risks of personal
injury or risk to the machine are marked
with this symbol wherever applicable.
This symbol is a warning on the control
and in the instruction manual. It indicates
hazardousvoltage.
CAUTION – In the case of failure this
area can be current-carrying even after
having turned the power off (non
dischargedcapacitors).
§The drive is not an independently operating unit, but is
designed to be incorporated into the machinery. It must not
be put into service until the machinery into which it is to be
incorporated has been declared in conformity with the
provisions of the EC Directive.
Save these instructions for future reference.
EFKA AB286A5400
6
2Range of Applications
The drive is suitable for industrial sewing machines and sewing automats of various manufacturers.
2.1 Use in Accordance with Regulations
The drive is not an independently operating machine, but is designed to be incorporated into other machinery. It must not
be put into service until the machinery into which it is to be incorporated has been declared in conformity with the
provisions of the EC Directive (Appendix II, paragraph B of the Directive 89/392/EEC and supplement 91/368/EEC).
The drive has been developed and manufactured in accordance with the relevant EC standards:
EN 60204-3-1:1990 Electrical equipment of industrial machines:
Particular requirements for industrial sewing machines, sewing units and sewing systems.
Operate the drive only:
§on thread processing machines
§in dry areas
3Complete Drive Unit Consisting of
1Direct current motor DC1500
1Electronic control AB286A5400
- Power pack N202
1Set of standard accessories B156
consisting of: Set of hardware
Documentation
1Set of accessories Z56
consisting of Potential equalization
cord
Note
If there is no metallical contact between drive (motor) and machine head, the potential equalization cord supplied
with the unit is to be wired from the machine head to the terminal provided on the control box!
3.1 Special Accessories
External actuator type EB301A with approx. 250 mm connecting cable - part no. 4170023
and 9-pin SubminD plug
Extension cable for motor connection, approx. 400 mm long - part no. 1111858
Extension cable for motor connection, approx. 1500 mm long - part no. 1111857
Sewing light transformer - please indicate line
voltage and sewing light
voltage (6.3V or 12V)
CAUTION
When selecting the installation site and the layout of the connecting cable, the Safety
Instructions in Section 1 must be followed with no exceptions.
Particular attention should be paid to maintaining the proper distance from moving
EFKA AB286A54007
4Starting Service
Before putting the control into operation, the following must be ensured, checked and/or adjusted:
§The correct installation of the drive, the position transmitter and accompanying devices, if necessary
§The correct adjustment of the direction of rotation of the motor
5Socket Connectors
The drive receives the commands necessary for its operation from a master computer. A socket with an RS485 interface
and further signal lines is provided for that. Moreover, the control has sockets for the connection of the motor, position
transmitter and external actuator.
B2 Socket for position transmitter in the motor
B18 Socket for 180° sensor
B41 Socket for motor power supply
B80 Socket for actuator
B485 Socket for RS485 interface and further signal lines
S1 Jumper for terminating resistor (see chapter
“Activate/Deactivate Terminating Resistor“)
Factory setting: Jumper S1 closed!
RS485
KL2342a
B485
S1
B18
180
B2
B41
B2
B18
M
B41
M
B80
EB...
B80
EFKA AB286A5400
8
6Connection Diagram
See chapter 15 for examples of connections!
Symbols: à= Output ß= Input ßà= bidirectional
Note
The connecting cable between computer and AB286A control must be shielded!
Note
All inputs and outputs of the AB286A control (socket B485) are potential-free!
1) RESET 1 in connection with external nominal voltage =24V, no-load voltage max. =36V
2) Output +5V, max. 15mA
3) TRI-STATE line (BUS-capable)
4) Differential driver outputs
5) Voltage +5V, Imax = 200mA
EFKA AB286A54009
POS1 Counting signal position 1
POS2+ / POS2- Differential outputs position 2
STOP Input for stop of the drive
SYN Synchronization window (180° track)
U/D Direction of rotation of the position transmitter
(counterclockwise = low / clockwise = high)
U/D+ / U/D- Differential outputs of the direction of rotation of the position transmitter
RESET 1 Reset 1 (low active with U = < 11V)
RESET 2 Reset 2 (low active with U = < 1.5V)
IRQ 1 Interrupt 1 (low active)
IRQ 2 Interrupt 2 (low active)
G1 512 impulses / rotation
G1+ / G1- Differential outputs 512 impulses / rotation
BAUD 1 Input 1 to set baud rates (low active)
BAUD 2 Input 2 to set baud rates (low active)
FEHLER Error output
EB... Actuator
2) Voltage +5V, Imax = 200mA
EFKA AB286A5400
10
180° SEN External signal
TxD/RxD No function (Do not connect anything to this socket!)
For external devices there is a supply voltage of +5Von socket B18/4. After opening the cover, this voltage can be changed
to +15V by moving a multipole connector J4 to a different position on the printed circuit board.
+15V =Connect righthand pins 3 and 4 with jumper
+5V =Connect lefthand pins 1 and 2 with jumper (factory setting)
2) Nominal voltage +5V, 100mA (can be changed to +15V, 100mA)
ATTENTION!
Before opening the cover, turn power off and remove mains plug from outlet!
B80
B2
B18
J4 1 3
2 4
+5V
J4
31
42
KL2351
+15V
J4
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