Eguana Technologies Evolve 0513 Installationshandbuch

DO 68-003 Publish date: 25-Jan-2019

Eguana Evolve™

Model

Evolve 0513

Grid Support Utility Interactive Inverter

& Integrated Lithium Battery

For use only with battery model

LG Chem EM048126P3S7

Installation & Start-up Guide

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions for the Evolve™ Home Energy Storage System –

including the power control system (PCS) and base model battery cabinet installation and

operation. This product is expandable with the addition of up to two more battery cabinets. The

Eguana Evolve™ components described by this manual are intended to be used as part of an

Energy Storage system and installed as per the local electrical code.

CAUTION: Hazardous Voltages! This inverter contains hazardous voltage and energy that

may be lethal. It may only be installed by qualified personnel who have read this manual and are

familiar with its operation and hazards. The following safety procedures should be followed:

1 Only connect the PCS cabinet to a compatible electrical service as defined in the model

specifications. The PCS must be connected to a dedicated branch circuit in the main electrical

panel.

2 An external disconnect switch shall be provided in the end installation by others for the AC Grid

output circuit.

CAUTION! This equipment contains high energy lithium batteries. Qualified and trained

personnel should wear protective clothing and equipment when working inside the battery cabinet

and/or with battery modules.

3 The PCS is compatible with the LG Chem battery model EM048126P3S7 only.

CAUTION! The batteries provided with this system must be charged only by the PCS

included as part of the energy storage system. Do not attempt to charge batteries with any

other charger device or connect any devices directly to the DC battery bus.

4 Ensure proper electrical grounding in accordance with code requirements.

5 Ensure proper airflow path for active cooling.

6 Never operate system in a manner not described by this manual.

7 Only qualified personnel should service this product.

8 Ensure all covers are securely fastened after installation is complete.

9 This product must be stored indoors in an environmentally conditioned location prior to

installation, protected from rain and exposure to any hazardous chemicals.

10 Do not attempt to operate this product if there is any physical evidence of damage to any of the

cabinets or internal components.

CAUTION! This equipment is heavy. Mechanical lifts are recommended for safe installation.

Contents

1 INTRODUCTION..............................................................................................................................................................................1

1.1 ABOUT THIS MANUAL –TARGET AUDIENCE ...............................................................................................1

1.2 GLOSSARY..............................................................................................................................................1

1.3 INITIAL INSPECTION OF MATERIAL LIST......................................................................................................2

1.4 SPECIAL TOOLS &HARDWARE .................................................................................................................. 2

2 INSTALLATION SITE PREPARATION ...........................................................................................................................................3

2.1 OVERVIEW OF PCS AND BATTERY COMPONENTS ......................................................................................3

2.2 INSTALLATION AREA REQUIRED TO WALL MOUNT PCS AND BATTERY:....................................................... 3

2.3 INSTALLATION PLAN –POWER AND COMMUNICATION CIRCUITS....................................................................4

2.4 SLD -AC COUPLED PV SYSTEM WITH BACK-UP POWER OPERATION ........................................................5

3 PCS AND BATTERY CABINET WALL-MOUNTING INSTRUCTIONS ..........................................................................................6

4 PCS / BATTERY INTER-CABINET WIRING...................................................................................................................................8

4.1 BATTERY POWER CABLE CONNECTIONS ....................................................................................................8

4.2 BATTERY BMS TO PCS COMMUNICATION CONNECTION.............................................................................9

5 SYSTEM ELECTRICAL WIRING ....................................................................................................................................................9

5.1 AC POWER CONNECTIONS......................................................................................................................10

5.2 CHASSIS GROUNDING............................................................................................................................11

6 ENERGY METER INSTALLATION ...............................................................................................................................................11

6.1 ENERGY METER LOCATION .....................................................................................................................11

6.2 ELECTRICAL CONNECTIONS –VOLTAGE MEASUREMENT /POWER SUPPLY..................................................12

6.3 CT (CURRENT TRANSFORMER)CONNECTIONS......................................................................................... 12

6.4 RS-485 COMMUNICATION CONNECTION..................................................................................................12

7 DROPLET ETHERNET CONNECTION TO HOME ROUTER.......................................................................................................13

7.1 ETHERNET CABLE CONNECTION..............................................................................................................13

8 DRED DEVICE CONNECTION: (AUSTRALIA) ...........................................................................................................................13

9 START-UP SEQUENCE ................................................................................................................................................................14

10 OPERATION ................................................................................................................................................................................16

11 PCS DISPLAY PANEL ................................................................................................................................................................16

11.1 LED DISPLAY INDICATORS...................................................................................................................16

11.2 PCS DISPLAY PANEL INDICATOR SUMMARY. ..........................................................................................16

11.3 SERVICE BUTTON ................................................................................................................................17

12 MAINTENANCE...........................................................................................................................................................................17

13 TROUBLESHOOTING.................................................................................................................................................................17

14 TECHNICAL DATA......................................................................................................................................................................18

14.1 PCS CABINET DATA .............................................................................................................................18

14.2 MASTER BATTERY CABINET DATA..........................................................................................................19

14.3WIRE AND TORQUE RATINGS.................................................................................................................19

14.4 THERMAL PERFORMANCE:CHARGE /DISCHARGE CURVES ....................................................................20

APPENDIX A: ELECTRICAL BLOCK DIAGRAM OF INTER-CABINET WIRING ...........................................................................21



1 Introduction

Throughout this manual, the following symbols will be used to highlight important information and procedures:

Symbol

Definition

Symbol

Definition

WARNING! A dangerous voltage or other

condition exists. Use extreme caution when

performing these tasks.

Meter measurement required.

CAUTION! This information is critical to the safe

installation and or operation of the inverter.

Follow these instructions closely.

Torque rating critical to operation.

NOTE: This statement is important. Follow

instructions closely.

for operating status

1.1 About this Manual –Target Audience

This manual is intended to be used by qualified service and installation personnel for the purposes of product installation.

This manual contains instructions for the installation and start up sequence of the Eguana Evolve™home energy storage

system; including the PCS and master battery cabinets, the energy meter, and Ethernet connection to a customer

supplied internet router. This product is permanently wired to the home electrical service, and must be installed by a

licensed electrician only.

The energy management system relies on an AC coupled PV solar source to charge the batteries as part of the energy

management control algorithms. A PV solar system must be installed in conjunction with this energy storage system.

This product can supply limited backup power, and contains a built-in automatic transfer switch (ATS) to isolate critical

loads during a grid outage. When this product is not in service, critical loads are routed directly to the grid panel via the

ATS.

The battery capacity of this system can be expanded by adding additional cabinets adjacent to the master battery cabinet.

Expansion of battery capacity is not covered within the scope of this document. Please refer to the following documents

for comprehensive information to support the Evolve home energy storage system installation and service.

Evolve Service Manual

Evolve –LE Expansion Battery Cabinet Installation Manual

1.2 Glossary

Term

Definition

Term

Definition

Alternating Current

GND

Ground

ARC

Auto Recovery Circuit

LED

Light Emitting Diode

AS/NZS

Standards Australia

Normally Closed

CEC

Clean Energy Council

Normally Open

CPU

Central Processing Unit

PCS

Power Control System (Inverter)

Direct Current

Protective Earth

DRED

Demand Response Enabling Device

Photo-Voltaic

DRM

Demand Response Mode

Radio Frequency

EMS

Energy Management System

SOC

State Of Charge (Battery)

ESD

Electrostatic Discharge

SOH

State of Health (Battery)

ESS

Energy Storage System

EMS

1.3 Initial Inspection of Material List

The system components supplied with your Eguana Evolve™Energy Storage system are shown below. Each

component should be inspected visually for any damage that may have been caused by shipment. If damage is present,

please contact your local distributor.

1.4 Special tools & hardware

In addition to standard tools required for cabinet

mounting, the following tools should be readily

available to interconnect the battery and PCS

cabinets.

Torque wrench

17mm socket wrench (battery negative main

power connection).

10mm socket wrench (battery +/- module

power connections).

3/8” socket wrench (battery positive main

power connection).

RJ-45 crimp tool (EMS to PCS

communication cable) and RJ-45 connectors.

Mounting hardware for wall bracket (load

bearing) –M8 hardware suitable for use with

mounting structure.

Item

Description

ACB05-LP PCS cabinet

ACB05-LB Master battery cabinet

Energy meter

Current transformer(s)

Wall bracket

BMS –PCS high level communication cable

PCS and battery cabinet levelling brackets

Cabinet coupler plates

Cabinet coupler gasket

Cabinet coupler hardware (not shown)

4 ea M4 bolts

4 ea M4 star washers

4 ea M4 lock nuts

x1 (1Ø) or

x3 (3Ø)



2Installation Site Preparation

Before installing the Evolve home energy storage components, read all instructions and warnings in this manual.

CAUTION! All electrical installation work should be performed in accordance with local building and electrical

codes.

WARNING! Isolate the PCS from all energy sources prior to electrical installation by means of disconnects,

breakers or connectors. Failure to properly isolate either AC or DC sources may result in serious injury or

death. This system will generate an AC voltage at the off-grid terminals when DC source is applied.

CAUTION! The PCS cabinet weighs up to 65 kg, and the battery cabinet weighs up to 102 kg. Handle with care.

The wall to which the system is mounted must be load-bearing rated according to the local building code. Mechanical

lifts are recommended to position cabinets on the wall bracket.

NOTE: All interconnecting cables are limited in length, and designed specifically for adjacent cabinet mounting using

the manufactured wall brackets.

CAUTION! Do not install in direct sunlight. Battery performance is dependent upon operating ambient

temperature. Radiant heat absorbed in direct sunlight will greatly reduce the performance of the battery, and will

prematurely cause degradation of the display indicator panel on the PCS cabinet. The battery modules are rated for

full power operation between -10C to +40C.

2.1 Overview of PCS and Battery components

1. The cabinets can be installed in an indoor and outdoor non-corrosive environment (not marine environment).

2. The forced air cooling of the PCS cabinet is from bottom to top. Refer to figure 1 for recommended layout plan.

3. The PCS and Battery cabinets are rated NEMA 3R. This product requires an installation a minimum of 36” from

ground level if installed outdoors.

4. Wall mounting hardware not included. The load-bearing wall bracket is provisioned for M8 hardware. Levelling

brackets are provisioned for M5 hardware.

2.2 Installation Area Required to Wall Mount PCS and Battery:

The physical installation of the cabinets requires the layout planning and installation of the system components in the

available installation space. The recommended installation height is driven by the viewing angle of the display panel on

the PCS cabinet.

Figure 1: Installation clearances.

2.3 Installation plan –power and communication circuits

The following example outlines the conduit plan for power and communication circuits for the battery system. In this

example, the PV inverter is coupled to a backup power sub-panel. The sub-panel may also be an isolated power bus

within the main electrical panel.

Signal

Definition

Rating

Grid power*

10 kVA max (5 kVA battery + 5 kVA PV), 230 Vac, 1Ø only

Backup power

5 kVA max, 230 Vac, 1Ø only

PV power (AC), coupled to backup

5 kVA max, AC, 1Ø only

Home load circuit(s), backup power

2 ccts max, 16 A / 230 Vac, 1Ø only

Energy meter (RS-485)

CAT-5, STP

DRED device, Ethernet

CAT-5, UTP

Home router, Ethernet

CAT-5, UTP

* The battery system is rated 5 kVA maximum. Solar self consumption prevents battery power export, however, the grid power circuit must

electrically accommodate the total of both battery and PV generation when PV is connected to the backup circuit.

Figure 2: Installation plan.

2.4 SLD - AC Coupled PV System with Back-up Power Operation

The single line diagram shown below is a representation of a typical installation configured for utility interactive and back-

up power operation, with AC coupled PV connected to a critical load panel. This drawing is a guideline only, and is not

a substitute for a code compliant installation. All components required for a code compliant installation are the

responsibility of the licensed installer, including any additional circuit protection requirements not shown here.

NOTES

1The backup power bus must be electrically isolated from the main electrical bus. Do not tap the neutral wires of the main

and backup buses. A separate line, neutral, and ground must be run to each of the load and grid ports of the battery

system. Refer to the installation manual for wiring details.

2Energy meter supports 1Ø and 3Ø configuration.

33Ø service shown. For 1Ø service, do not populate R,S ph components.

4The battery system must be earth bonded to the building ground to meet lightning protection requirements.

5The battery system load and grid ports are independently controlled circuits. Should the electrical code require

additional “line-of-sight” disconnects, a separate disconnect must be used for each of the grid and load ports. The

disconnects and/or circuit breakers must operate independently of each other, and not be ganged.

The PCS provides galvanic separation of AC and DC sources. Overcurrent protection devices, RCD Type A, are

sufficient for protection of both AC Grid and AC load ports.

6Total AC nameplate of PV not to exceed 5 kW. String inverter shown for simplicity. Multiple AC strings of micro-

inverters permitted. Any additional PV installed on the grid side of the battery system operates independently from the

battery system, and is only limited by the interconnection requirements of the utility service provider.

*DRED: Australia only.

Figure 3: Single Line Diagram: Typical AC coupled PV system.

3PCS and Battery Cabinet Wall-Mounting Instructions

1. Mount the wall bracket to the wall. Use the

available slot pattern to mount to a load-bearing

structure rated for the weight of the final

system. The slots accommodate a M8 bolt

diameter.

IMPORTANT! Wall-stud mounting: A

minimum of three wall studs spanned within the

width of the mounting bracket are required. A

minimum of two mounting bolts are required per

stud (top/bottom).

2. Remove the master battery cabinet from the

packaging, and stand the cabinet upright. (not

shown). Remove the front cover.

3. Assemble the lower leveling bracket. (Fully

assembled drawing shown –the last washer

and wing nut are mounted from inside the

cabinet).

4. Mount the leveling bracket to the cabinet.

CAUTION! Battery cabinet is heavy.

Mechanical lift recommended.

5. Lift the battery cabinet onto the wall mount

bracket, aligning the wall hooks at the rear of

the cabinet with the slots on the load-bearing

face of the bracket.

6. Slide the battery cabinet towards the right end

of the bracket to allow for clearance for the PCS

cabinet.

7. From the rear side of the cabinet, spin the lower

levelling bracket (in/out) until the cabinet is

vertically plumb (level) to the wall.

Alignment

tab

Cabinet

mounting slot

Wall

mount

slot

Figure 4: Wall mount bracket and battery cabinet installation.

8. Remove the PCS cabinet from its packaging

and stand upright. (not shown). Remove the

front cover.

9. Assemble and mount the leveling bracket as

shown in steps 3 and 4 above.

CAUTION! The PCS cabinet is heavy.

Mechanical lift recommended.

10. Lift the PCS cabinet onto the wall mounting

bracket.

11. Slide the PCS cabinet to the left such that it

aligns with the alignment tab on the mounting

bracket.

12. From the rear side of the cabinet, spin the

lower levelling bracket (in/out) until the cabinet

is vertically plumb (level) to the wall.

WARNING! The mounting bolts of the flange

assembly are required to be fully secured, as

they provide the chassis grounding for the

battery cabinet. Torque nuts as specified in the

specification tables provided in this manual.

13. Insert the PCS cabinet coupling gasket

between the two cabinets (lower-front). Slide

the battery cabinet towards the left until mating

to the gasket.

14. Place the coupling plate inside the PCS

cabinet and insert the four mounting bolts and

washers through to the battery cabinet side.

15. Place star washers on the bolts on the battery

side of the cabinet.

16. Mount the battery cabinet side coupling plate,

and fasten with the lock nuts.

17. Continuity test: Check the continuity

between the cabinets using an Ohm meter.

The test reading must be zero Ohms at a bare

metal point inside each of the PCS and battery

cabinets.

Figure 5: PCS cabinet installation and inter-cabinet coupler assembly.

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