Elentek SMART PRO Bedienungsanleitung

SMART PRO - User Manual
ELECTRICAL PANEL FOR 1 OR 2 MOTORS


III
CONTENTS
1. INTRODUCTION......................................................................................................5
2. WARNINGS ............................................................................................................6
3. OVERVIEW .............................................................................................................7
4. INSTALLATION........................................................................................................9
5. LIGHT INDICATORS AND COMMANDS..................................................................10
6. MAIN BOARD INPUTS AND OUTPUTS...................................................................11
7. EXPANSION INPUTS .............................................................................................13
7.1 RS485 expansion............................................................................................................13
7.2 Voltage-free contact output expansion .........................................................................13
7.3 Probe input expansion for motor start ..........................................................................13
7.4 Probe input expansion for water seepage into oil chamber ..........................................13
7.5 Buffer battery device expansion ....................................................................................13
7.6 Bluetooth-WIFI expansion .............................................................................................14
8. MOTHERBOARD DIP-SWITCH SETTINGS ...............................................................15
8.1 DIP-SWITCH 1 - level alarm signalling from probe input...............................................15
8.2 DIP-SWITCH 2 - Ammeter trip delay...............................................................................15
8.3 DIP-SWITCH 3 - Klixon input deactivation......................................................................16
8.4 DIP-SWITCH 4 - Alarm reset enable from motor Klixon .................................................16
8.5 DIP-SWITCH 5 - Filling/Emptying mode probe input......................................................16
8.6 DIP-SWITCH 6 - Self-holding enable (start/stop floats)..................................................17
8.7 DIP-SWITCH 7 - Delayed board activation enable on mains power return ....................17
8.8 DIP-SWITCH 8 - Motor switching module enable...........................................................18
9. DIP-SWITCH SETTINGS DISPLAY............................................................................19
9.1 DIP-SWITCH 1 - NO/NC (G/P1 - G/P2 - G.A.) Input reversal ...........................................19
9.2 DIP-SWITCH 2 - Phase sequence control exclusion ........................................................19
9.3 DIP-SWITCH 3 - Self-test enable.....................................................................................19
9.4 DIP-SWITCH 4 - Manual push or impulse key.................................................................20
10. TRIMMER SETTINGS.........................................................................................21
10.1 TRIMMER SENS. PROBE - Probe sensitivity ....................................................................21

IV
10.2 TRIMMER MIN - Activation on minimum current ..........................................................21
10.3 MAX TRIMMER - Activation on current overload...........................................................22
11. BOARD SPECIFICATIONS ..................................................................................23
12. STANDARD WIRING DIAGRAMS.......................................................................24
12.1 SMART PRO Single phase (230V) wiring diagram..........................................................24
12.2 SMART PRO Three phase (400V) wiring diagram ..........................................................25
13. EXPANSION WIRING DIAGRAMS......................................................................26
13.1 PRO-RS485 expansion....................................................................................................26
13.2 Voltage-free contact expansion PRO-6DO.....................................................................26
13.3 PRO-SL probe input expansion.......................................................................................27
13.4 PRO-SL H20 probe input expansion ...............................................................................27
14. WIRING DIAGRAMS .........................................................................................28
14.1 SMART PRO LED 1 MONO..............................................................................................28
14.2 SMART PRO LED 2 MONO..............................................................................................29
14.3 SMART PRO LED 1 TRI....................................................................................................30
14.4 SMART PRO LED 2 TRI....................................................................................................31
15. RS485 MODBUS ADDRESSES............................................................................32
16. SIZE TABLE .......................................................................................................35
17. TROUBLESHOOTING.........................................................................................36

5
1. INTRODUCTION
This manual must always accompany the relevant equipment and be kept at an accessible location
for consultation by qualified technicians assigned for operation and maintenance of the system.
The installer/user is strongly recommended to carefully read all instructions and information in this
manual before using the product, in order to avoid damage or improper use of the unit, which would
also render the warranty null and void.
Before operating the equipment, carefully read the manual and follow all instructions provided.
The information and instructions in this manual refer to the standard use of this product; in the
event of special circumstances, functions or applications not described in this document, please
contact our service centre for assistance.
If technical assistance or spare parts are required, when contacting the manufacturer always specify
the identification code of the model and construction number as stated on the data plate.
Our service centre is available for any requirement or clarification.
On receiving the goods, carry out an inspection immediately to ensure that the equipment has not
been damaged during transport. If defects are found, the client should promptly notify, within 5 days
of receiving the goods, our retailer or in the event of direct purchases, the manufacturer's service
centre.
N.B. the information provided in this manual is subject to modifications without
notice. The manufacturer shall not be held liable for any damage caused in relation
to the use of these instructions, as they are provided for guidance only. Note that
failure to observe the instructions provided in this manual may cause physical injury
or damage to property.
It is understood that compliance with local provisions and/or statutory regulations in force is
compulsory.

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2. WARNINGS
The electrical panel must be used exclusively for the purpose and function as specified in design.
Any other application or use is to be considered improper and therefore hazardous.
In the event of a fire in the place of installation or the surrounding area, avoid using water jets and
use appropriate extinguishing equipment and means (powder, foam, carbon dioxide).
Install the equipment far from heat sources and in a dry and sheltered location according to the
specified protection rating (IP).
The installation of a safety device is recommended to protect the panel power line in compliance
with current electrical safety standards.
Before performing any work on the electrical panel or system, disconnect the electrical power
supply.
No parts of the panel should be removed without an official authorisation from the manufacturer:
any tampering with or changes to the unit will render all terms of the warranty null and void.
All installation and/or maintenance operations must be performed by a specialised technician who
is fully aware of the currently applicable safety standards.
Ensure that the installation is connected to an efficient earthing system.
After completing the electrical wiring, check that all electrical panel settings are correct to avoid
automatic start-up of the electric pump.
The manufacturer declines all liability in the event of the following:
-Incorrect installation;
-Use by personnel not adequately trained in the correct use of the panel;
-Serious failure to perform scheduled maintenance;
-Use of non-original spare parts or parts not model-specific;
-Unauthorised modifications or interventions;
-Partial or total failure to observe instructions.

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3. OVERVIEW
•Single-phase board power supply 100-240Vac 50/60Hz;
•Three-phase board power supply 310-450Vac 50/60Hz;
•Electronic board own consumption 3W;
•G/P1 and G/P2 normally open inputs for motor start-up;
•C-MIN-MAX inputs for single-pole level probes;
•T1 and T2 normally closed inputs for motor thermal switch (Klixon);
•G.A. normally open input for alarm activation;
•Digital outputs for motor overcurrent alarms, from G.A. input and probe input;
•Cumulative alarm output with voltage-free contacts (NC-C-NO resistive load - 5A / 250V);
•Cumulative alarm output, live (12Vcc / 100mA);
•DIP-SWITCH 1 - Level alarm signalling from probe input;
•DIP-SWITCH 2 - Ammeter activation delay of 5/10 seconds;
•DIP-SWITCH 3 - Alarm output setting;
•DIP-SWITCH 4 - Alarm reset enable from motor Klixon;
•DIP-SWITCH 5 - Filling/emptying or pressurization mode;
•DIP-SWITCH 6 - Self-holding enable (start/stop floats);
•DIP-SWITCH 7 - Delayed board activation enable on mains power return;
•DIP-SWITCH 8 - Motor switching enable;
•DIP-SWITCH 1 display - Inputs reversal NO/NC (G/P1 - G/P2 - G.A.);
•DIP-SWITCH 2 display - Phase sequence control exclusion;
•DIP-SWITCH 3 display - Self test enable;
•DIP-SWITCH 4 display - Fixed/pulse manual;
•AUTOMATICO key;
•0 ‘standby’ key;
•MANUAL key;
•Green led: power ON / failure or incorrect phase sequence
•Green led: automatic mode activated;
•Green led: motors activated;
•Red led: min/max level or GA input alarm;
•Red led: motor overload alarm/minimum current alarm;
•Red led: motor Klixon activation alarm;
•Missing or incorrect phase sequence check on power supply input;
•Protections of auxiliary circuits and motor with fuses;
•Door lock general disconnect switch (if any);

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•Provision for start-up capacitors, single phase version (not included);
•Box in ABS, IP55;
•Ambient temperature: -5/+40 °C;
•Altitude a.s.l. 2000 m;
•Relative humidity 50% at 40 °C (condensate free).
CAUTION!
For further technical data, please refer to the nameplate on the control
panel.
General characteristics may vary if accessories are added to the standard product.
The addition of accessories may result in changes to the above description.

9
4. INSTALLATION
Ensure that the mains power supply specifications match the voltage specified on the data plate
of the electrical panel and connected motor, then provide an earthing connection before all other
wiring.
The power line must be protected by a residual current circuit breaker.
Tighten the electrical cables on the corresponding terminals using a suitable tool correctly sized to
avoid the risk of damaging the fixing screws. Be extra careful if using an electric screwdriver.
The electrical panel is designed for wall-mounting using screws and plugs in the pre-drilled holes at
the corners of the enclosure, or brackets where available.
Install the equipment in areas compliant with the protection rating and ensure that the box is kept
intact when drilling the holes for fitting the cable clamps.
Avoid the use of multicore cables where there are wires connected to inductive loads and power
cables and signal cables such as probes and digital inputs.
Keep connection cables as short as possible, preventing any twisting of cables which may be harmful
due to inductive effects on the electronic equipment.
All wires used in the wiring must be suitably sized to withstand the power load.

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5. LIGHT INDICATORS AND COMMANDS
STEADY green led: mains power ON
FLASHING green led: failure or incorrect phase sequence
Green led OFF: device not powered;
STEADY green led: electric pump operating
QUICK FLASHING green led (1 second): minimum current control enabled
Green led OFF: electric pump on standby
STEADY red led: motor thermal switch trip
SLOW FLASHING red led: minimum current alarm
QUICK FLASHING red led: water seepage in oil chamber
QUICK FLASHING red led (1 second) minimum current control disabled
STEADY red led: level alarm from sensor input
FLASHING red led: alarm from GA input
STEADY red led: motor overtemperature alarm with manual reset
FLASHING red led: motor overtemperature alarm with automatic reset
AUT key: automatic mode
AUT key for alarm reset (when pressed for 2 seconds)
STEADY green led: automatic mode active
SLOW FLASHING green led: motor current calibration mode (Min/Max)
Green led OFF: automatic mode disabled
0 key: motor operation stop or standby
MAN key: manual mode
Dieses Handbuch passt für folgende Modelle
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