Emerson Dixell iChill IC200D EVO Series Verdrahtungsschema

IC200D EVO

(rel. firmware 4.3)

1592015610 User manual IC200D EVO GB rel1.0 10.11.2015_rev10 IC200D 2/192

INDEX

1. GENERAL WARNING..........................................................................................................4

2. ICHILL 205D/IC207D FEATURES..........................................................................................5

3. USER INTERFACE ...............................................................................................................6

4. REMOTE TERMINAL.........................................................................................................12

5. FIRST INSTALLING ...........................................................................................................13

6. PARAMETER PROGRAMMING .........................................................................................13

7. DISPLAY LAYOUT.............................................................................................................19

8. SET POINT VISUALIZATION ..............................................................................................19

9. FUNCTION MENU “ M” KEY .............................................................................................20

10. DISPLAY VISUALIZATION OF VISOGRAPH REMOTE TERMINAL..........................................26

11. HOW TO SWITCH ON / SWITCH OFF THE UNIT .................................................................51

12. SWITCH ON / SWITCH OFF THE CONDENSING UNIT BY DIGITAL INPUT .............................52

13. CHILLER / HEAT PUMP SELECTION ...................................................................................52

14. COMPRESSOR REGULATION ............................................................................................53

15. COMPRESSORS MANAGEMENT .......................................................................................56

16. COMPRESSOR INVERTER CONTROLLED............................................................................59

17. COMPRESSOR RACK ........................................................................................................63

18. COMPRESSORS WITH DIFFERENT CAPACITY POWER ........................................................ 63

19. CIRCUIT MANAGEMENT: SATURATION OR BALANCING....................................................64

20. MAXIMUM OPERATION TIME OF THE COMPRESSOR .......................................................64

21. PUMP DOWN..................................................................................................................64

22. UNLOADING....................................................................................................................66

23. SOLENOID VALVE FOR LIQUID INJECTION ........................................................................68

24. CONDENSING UNIT OPERATION ......................................................................................68

25. EVAPORATOR WATER PUMP / SUPPLY FAN (AIR/AIR UNIT).............................................70

26. WATER PUMP OF CONDENSER SIDE ................................................................................72

27. CYCLIC OPERATION OF THE WATER PUMPS .....................................................................73

28. HOT START......................................................................................................................73

29. LOAD MAINTENANCE ......................................................................................................73

30. CONDENSER FAN REGULATION........................................................................................74

31. ANTI FREEZE HEATERS, INTEGRATION HEATING OR BOILER .............................................78

32. ENERGY SAVING..............................................................................................................80

33. DYNAMIC SETPOINT........................................................................................................82

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34. AUXILIARY RELAYS ..........................................................................................................83

35. AUXILIARY PROPORTIONAL OUTPUTS .............................................................................84

36. PROBE SELECTION FOR REGULATION WITH SELECTABLE PROBE .......................................87

37. DEFROST CYCLE...............................................................................................................88

38. PRODUCTION OF DOMESTIC HOT WATER ........................................................................93

39. SOLAR PANEL MANAGEMENT ....................................................................................... 100

40. UNIT WITH HYBRID EXCHANGERS (AIR / WATER UNIT) .................................................. 101

41. GEOTHERMAL FREE COOLING........................................................................................ 103

42. HEAT RECOVERY FUNCTION .......................................................................................... 106

43. MASTER / SLAVE FUNCTION .......................................................................................... 109

44. OPERATION RELATED TO THE REAL TIME CLOCK ............................................................ 110

45. MESSAGES - ALARM CODES .......................................................................................... 110

46. MANUAL ALARM PROCEDURE....................................................................................... 129

47. ALARMS LIST................................................................................................................. 130

48. ICHILL ANALOG AND DIGITAL OUTPUT CONFIGURATION ............................................... 134

49. I/O EXPANSION ANALOG AND DIGITAL OUTPUT CONFIGURATION................................. 139

50. PARAMETERS LIST......................................................................................................... 144

51. WIRING CONNECTIONS ................................................................................................. 168

52. I/O EXPANSION CONNECTION ....................................................................................... 179

53. IEV ELECTRONIC EXPANSION VALVE CONNECTION......................................................... 181

54. I/O EXPANSION AND IEV ELECTRONIC EXPANSION VALVE CONNECTION ........................ 183

55. POWER SUPPLY FAILURE ............................................................................................... 184

56. INSTALLING AND MOUNTING........................................................................................ 185

57. ELECTRICAL CONNECTIONS............................................................................................ 188

58. ACCESSORIES ................................................................................................................ 188

59. TECHNICAL SPECIFICATIONS .......................................................................................... 190

60. INSTALLATION .............................................................................................................. 191

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1. GENERAL WARNING

1.1 PLEASE READ BEFORE USING THIS MANUAL

This manual is part of the product and should be kept near the instrument for easy and quick reference.

The instrument shall not be used for purposes different from those described hereunder. It cannot be

used as a safety device.

Check the application limits before proceeding.

Dixell Srl reserves the right to change the composition of its products, even without notice, ensuring the

same and unchanged functionality.

1.2 SAFETY PRECAUTIONS

Check the supply voltage is correct before connecting the instrument.

Do not expose to water or moisture: use the controller only within the operating limits avoiding sudden

temperature changes with high atmospheric humidity to prevent formation of condensation

Warning: disconnect all electrical connections before any kind of maintenance.

The instrument must not be opened.

In case of failure or faulty operation send the instrument back to the distributor or to “Dixell S.r.l.” (See

address) with a detailed description of the fault.

Consider the maximum current which can be applied to each relay (see Technical Data).

Ensure that the wires for probes, loads and the power supply are separated and far enough from each

other, without crossing or intertwining.

Fit the probe where it is not accessible by the end user.

In case of applications in industrial environments, the use of mains filters (our mod. FT1) in parallel with

inductive loads could be useful.

The symbol alerts the user of non-insulated “dangerous voltage” within the product area that is

sufficiently high to constitute a risk of electric shock to persons.

The symbol alerts the user of important operating and maintenance (assistance) instructions

found in the documentation attached to the device.

1.3 PRODUCT DISPOSAL (WEEE)

With reference to Directive 2002/96/EC of the European Parliament and of the Council of 27 January

2003 and to the relative national legislation, please note that:

There lies the obligation not to dispose of electrical and electronic waste as municipal waste but

to separate the waste.

Public or private collection points must be used to dispose of the goods in accordance with local

laws. Furthermore, at the end of the product's life, it is also possible to return this to the retailer

when a new purchase is made.

This equipment may contain hazardous substances. Improper use or incorrect disposal can

have adverse effects on human health and the environment.

The symbol shown on the product or the package indicates that the product has been placed on

the market after 13 August 2005 and must be disposed of as separated waste.

Should the product be disposed of incorrectly, sanctions may be applied as stipulated in applicable local

regulations regarding waste disposal.

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2. ICHILL 205D/IC207D FEATURES

FEATURES

IC205D

IC207D

OUTPUT RELAYS



DIGITAL INPUTS

9 (free voltage)

configurable

PROBE INPUTS

4 (NTC/PTC)

configurable

3 (NTC/PTC/0..5V/4..20mA)

configurable

PROPORTIONAL OUTPUTS

2 0÷10V or PWM outputs

configurable

1 0÷10V

configurable

OTHER OUTPUTS

TTL



Output for remote keyboard



LAN



POWER SUPPLY

12 Vac/dc (+15%;-10%)



24 Vac/dc (± 10%)

opt

OTHERS

Internal real time clock

opt

Buzzer

opt

configurable = the function is configurable by parameter

opt = optional

= default

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3. USER INTERFACE

3.1 DISPLAY AND ICONS

°C -°F

BAR-PSI

ON when a temperature or pressure is visualized

Real time clock: ON when the bottom display show the RTC

ON during the programming with time based parameter value

In function menu indicates the defrost delay counting

General alarm: blinking in case of alarm

Domestic hot water: ON when domestic hot water production is active

Vset

Dynamic Set point: ON dybnamic set point or Energy saving are active

Anti freeze heaters/ integration heating / boiler: ON if the heaters are switched ON

Water flow alarm / supply fan overload (air / air unit): blinking in case of water flow alarm or

supply fan overload alarm

Water pump: ON if at least one water pump is actives or if supply fan is active

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Condenser fan: ON if at least one condenser fan is active

ON when the compressor is active

Blinking = when a compressor activation is delayed (minimum OFF time, delay after water

pump activation, etc.)

AUX

ON when an auxiliary output is active

ON when menù button is pressed

ON if the Ichill is swithed ON in cooling or heating

ON when the free cooling is active

ON in defrost

Blinking during defrost activation delay

3.2 UPPER & LOWER DISPLAY CUSTOMIZATION

It is possible to select wich probe has to be visualized on the upper & lower display.

3.3 MAIN DISPLAY (UPPER DISPLAY)

Parameter dP01

PARAMETER

VALUE

DESCRIPTION

CORRESPONDING

LABEL

no visualization

No label

evaporator water inlet temperature

Ein

evaporator water outlet 1 and 2 temperature

Out1 circuit 1

Out2 circuit 2

common evaporator water outlet temperature

Eout

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common condenser water inlet temperature

Cin

condenser 1 or condenser 2 water inlet temperature

CIn1 circuit 1

CIn2 circuit 2

condenser 1 or condenser 2 water outlet

Cou1 circuit 1

Cou2 circuit 2

common condenser water outlet

Cout

outlet temperature

free cooling temperature

FCIN

remote terminal 1 temperature

trE1

remote terminal 2 temperature

trE2

combined defrost tempereature

dEF1 circuit 1

dEF2 circuit 2

domestic hot water temperature 1

SAn1

domestic hot water temperature 2

SAn2

solar panel temperature

SoLE

Recovery temperature

rEC

condenser temperature

Cdt1 circuit 1

Cdt2 circuit 2

3.4 SECONDARY DISPLAY (LOWER DISPLAY)

Parameter dP02

PARAMETER

VALUE

DESCRIPTION

CORRESPONDING

LABEL

no visualization

No label

evaporator water inlet temperature

Ein

evaporator water outlet 1 and 2 temperature

Out1 circuit 1

Out2 circuit 2

common evaporator water outlet temperature

Eout

common condenser water inlet temperature

Cin

condenser 1 or condenser 2 water inlet temperature

CIn1 circuit 1

CIn2 circuit 2

condenser 1 or condenser 2 water outlet

Cou1 circuit 1

Cou2 circuit 2

common condenser water outlet

Cout

outlet temperature

free cooling temperature

FCIN

remote terminal 1 temperature

trE1

remote terminal 2 temperature

trE2

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combined defrost tempereature

dEF1 circuit 1

dEF2 circuit 2

domestic hot water temperature 1

SAn1

domestic hot water temperature 2

SAn2

solar panel temperature

SoLE

Recovery temperature

rEC

condenser temperature

Cdt1 circuit 1

Cdt2 circuit 2

condenser pressure

CdP1 circuit 1

CdP2 circuit 2

evaporator pressure

LP1 circuit 1

LP2 circuit 2

compressor oil pressure

real time clock

3.5 FORCED READ - OUT OF THE TOP AND BOTTOM DISPLAY

The dP03 parameter allows to have a pre-defined visualization.

dP03=0

The visualization is defined by parameters dP01 and dP02

dP03 = 1

Top display:

Evaporator water inlet temperature, Ein label.

Bottom display:

Evaporator 1 water outlet temperature, label Out1 or evaporator 2 water outlet temperature, label Out2

dP03 = 2

Top display:

Condenser 1 water inlet temperature, label CIn1 or Condenser 2 water inlet temperature, label CIn2

Bottom display

Condenser 1 water outlet temperature, label COu1 or condenser 2 water outlet temperature, label COu2

dP03 = 3

Top display of the circuit 1:

Condenser temperature Cdt1 / pressure CdP1 or Condenser temperature Cdt2 / pressure CdP2

Bottom display of the circuit 1

Evaporator pressure probe LP1 or Evaporator pressure probe LP2

3.6 VI622 / TI620: REMOTE TERMINAL 1 VISUALIZATION

If dP04=0 the display has the same visualization of the Ichill.

If dP04=1 upper display visualizes the temperature measured by the probe mounted in the remote terminal

1 (remote terminal must have internal temperature sensor)

3.7 VI622 / TI620: REMOTE TERMINAL 2 VISUALIZATION

If dP05=0 the display has the same visualization of the Ichill.

If dP05=1 upper display visualizes the temperature measured by the probe mounted in the remote terminal 2

(remote terminal must have internal temperature sensor)

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3.8 DISPLAY VISUALIZATION IN CONDENSIG UNIT

If the Ichill is used to control a condensing unit (CF03=1):

and a digital input has to be configured as “cooling request”; in case of cooling request the

display shows “OnC”

and a digital input has to be configured as “heating request”; in case of heating request the

display shows “OnH”

If the Ichill is used to control a condensing unit (CF03=1):

and a digital input has to be configured as “regulation request”; in case of cooling request by key

the display shows “OnC”; in STD-BY the display swows “On”, when the digital input is not active

the display shows “OFF”

and a digital input has to be configured as “regulation request”; in case of heating request by key

the display shows “OnH”; in STD-BY the display swows “On”, when the digital input is not active

the display shows “OFF”

3.9 DISPLAY VISUALIZATION IN REMOTE OFF

Digital input configured as remote ON/OFF: the active input sets the unit in OFF (even when the unit is a

condensing unit).

The upper display shows “OF.F ”, the led of the decimal point is blinking.

3.10 DISPLAY VISUALIZATION IN STD-BY

It is possible to customise the visualization of the display when the unit is in STD-BY:

Parameter dP10:

0= the display shows "STD-BY"

1= the display shows what defined by parameters dP1 and dP2

2= the display shows “OFF”

“Stby” visualization

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