Emerson Firetrol XG FTA550 Series Betriebsanleitung

Installation and Operation Instructions

FTA550 Series

Jockey XG Pump Controllers

NS550-01

ECN 237139

Table of Contents

INTRODUCTION ...........................................................................................................................1

MOUNTING CONTROLLER ............................................................................................................1

MAKING ELECTRICAL CONNECTIONS ...........................................................................................2

MAKING SYSTEM PRESSURE CONNECTIONS.................................................................................2

GENERAL START UP OPERATION ...................................................................................................3

PROGRAMMING THE JOCKEY XG

User Interface and Display .................................................................................................4

User Menu Structure..........................................................................................................5

Programming Notes..........................................................................................................6

MAIN MENU - SETTINGS

System Setup

Display

Brightness..................................................................................................................7

Contrast.....................................................................................................................7

Invert .........................................................................................................................7

Keyboard ...................................................................................................................7

Language and Units

Language...................................................................................................................7

Pressure Units ............................................................................................................7

Passwords

Level 1........................................................................................................................7

Level 2........................................................................................................................7

Date & Time

Time ..........................................................................................................................7

Date...........................................................................................................................7

Date Format...............................................................................................................7

Daylight Saving ..........................................................................................................8

Timers

On Delay ....................................................................................................................8

Minimum Run ............................................................................................................8

Pump Restart .............................................................................................................8

Pressure

Pressure Units ............................................................................................................8

Start...........................................................................................................................8

Stop ...........................................................................................................................8

Overpressure Alarm ...................................................................................................9

Recording - Delta/Hourly............................................................................................9

Sensor........................................................................................................................9

Calibration .................................................................................................................9

Reset to Defaults........................................................................................................9

Motor & Power

Phase Margin .............................................................................................................9

Feature Settings

Low Pressure Audible .................................................................................................9

Pump Run Alarm........................................................................................................9

User Input................................................................................................................10

Cycle Interval ...........................................................................................................10

Operators Choice 1 ..................................................................................................10

Operators Choice 2 ..................................................................................................10

Reset Cycle Counts...................................................................................................10

Option Settings ...............................................................................................................11

MAIN MENU - EVENT LOG...........................................................................................................11

MAIN MENU - DATA HISTORY......................................................................................................11

MAIN MENU - FACTORY

Conﬁguration - Model

Serial Number..........................................................................................................11

Model ......................................................................................................................11

Horsepower.............................................................................................................11

Voltage....................................................................................................................11

Phase Sequence .......................................................................................................12

Pressure Sensor .......................................................................................................12

User Input Number ..................................................................................................12

Screen Saver ............................................................................................................12

Conﬁguration - Options...................................................................................................12

Conﬁguration - ADC Calibration ......................................................................................12

Diagnostics

Raw Input: Analog....................................................................................................12

Raw Input: Discrete..................................................................................................12

Raw Input: Keys .......................................................................................................12

Raw Output: Discrete...............................................................................................12

Jockey XG Starts.......................................................................................................12

Lamp Test ................................................................................................................12

Audible Test.............................................................................................................12

Phase Fail .................................................................................................................13

Phase Reverse ..........................................................................................................13

Tools

Clear Data History....................................................................................................13

Clear Event Log ........................................................................................................13

Reset to Defaults......................................................................................................13

ABOUT........................................................................................................................................13

DANGER

DO NOT ATTEMPT TO INSTALL OR PERFORM MAINTENANCE ON EQUIPMENT WHILE IT IS ENERGIZED!

DEATH, PERSONAL INJURY, OR SUBSTANTIAL PROPERTY DAMAGE MAY RESULT FROM CONTACT

WITH ENERGIZED EQUIPMENT. ALWAYS VERIFY THAT NO VOLTAGE IS PRESENT BEFORE PROCEED-

ING, AND ALWAYS FOLLOW GENERALLY ACCEPTED SAFETY PROCEDURES. CONTROLLER “ON-OFF”

SWITCH MUST BE IN THE EXTREME “OFF” POSITION TO OPEN THE ENCLOSURE DOOR. FIRETROL

BRAND PRODUCTS CANNOT BE LIABLE FOR ANY MISAPPLICATION OR INCORRECT INSTALLATION

OF ITS PRODUCTS.

INTRODUCTION

Firetrol®FTA550 XG Jockey Pump Controllers are intended for use with ﬁre pump systems. They

are used for pressure maintenance in ﬁre pump installations to prevent unnecessary cycling of the

main ﬁre pump.

Firetrol jockey pump controllers are listed by Underwriters’ Laboratories, Inc., in accordance with

UL508, Standard for Industrial Controls, and CSA, Standard for Industrial Control Equipment. They

are built to meet or exceed the requirements of the approving authorities as well as NEMA and the

latest edition NFPA 70, National Electrical Code.

These instructions are intended to assist in the understanding of the installation and operation of

these controllers. Read the instructions thoroughly prior to connecting or operating the controller.

If there are any unanswered questions, please contact the local Firetrol representative or factory

service department.

MOUNTING CONTROLLER

NOTE—Consult the appropriate job plans to determine the controller mounting location. Tools and

materials (all mounting) required:

1. Assortment of common hand tools of the type used to service electromechanical equipment.

2. Drill for drilling wall anchor holes.

3. Hole (conduit) punch.

4. Hand level.

5. Tape measure.

6. Four anchors with bolts and washers, per enclosure.

Procedure—

Note—Refer to the controller dimension drawing for necessary mounting dimensions.

The controller is wall mounted by using at least four (4) wall anchors, 2 anchors for the top mount-

ing brackets and 2 anchors for the bottom mounting brackets. The brackets are dimensionally on the

same center-line for ease in mounting.

1. Usingeitherthedimensionprintorbymeasuringthedistancebetweenthecenterlinesofthelower

bracket slots, transcribe this dimension onto the wall. Note: The bottom edge of the enclosure

should be a minimum of 12” (305 mm.) from the ﬂoor in case ﬂooding of the pump room occurs.

DANGER

RISK OF ELECTROCUTION

Personal injury or death could occur.

Ensure all power is disconnected before

installing or servicing this equipment.

2. Drill and put anchors into the wall for the lower mounting brackets.

3. Mark on the wall, the location of the holes in the upper mounting brackets.

4. Drill and put anchors into wall for the upper mounting brackets.

5. Install bolts and washers in lower anchors, leaving a gap between the washer and wall.

6. Align holes in upper mounting brackets and install bolts and washers in anchors.

7. Shim anchors as necessary to ensure rear of enclosure is vertically level and enclosure is not

stressed. Tighten all anchor bolts.

8. Check to be sure enclosure door opens and closes freely and that enclosure is level.

MAKING ELECTRICAL CONNECTIONS

Important Precautions—

Prior to making any ﬁeld connections:

1. Open door of enclosure and inspect internal components and wiring for any signs of frayed or

loose wires or other visible damage.

2. Verify that the controller information is what is required on the project:

• Firetrol catalog number

• Motor voltage and horsepower

• Incoming line voltage and frequency

• Maximum system pressure

3. Project electrical contractor must supply all necessary wiring for ﬁeld connections in accordance

with the National Electrical Code, local electrical code and any other authority having jurisdic-

tion.

4. Refer to the appropriate ﬁeld connection drawing for wiring information.

Procedure—

All ﬁeld connections, remote alarm functions and AC wiring are brought into the enclosure through

the top, bottom, or side conduit entrances as indicated on the dimensional drawing.

1. Use a hole (conduit) punch, not a torch nor a drill, and punch a hole in the enclosure for the size

conduit being used.

2. Install necessary conduit.

3. Pull all wires necessary for ﬁeld connections, remote alarm functions, AC power and all other

optional features. Allow enough excess wire inside the enclosure to make up connections to

the appropriate line, load and control terminal block points. Be sure to consult the appropriate

ﬁeld connection diagram included with the manual. For proper wire sizing, refer to the National

Electrical Code, NFPA 70.

4. Make all ﬁeld connections to the remote alarm functions and any other optional features. Con-

nect motor to controller load terminals.

5. Verify AC line voltage, phase and frequency with the controller data plate on the enclosure door

prior to connecting. Connect AC power.

6. Check to see that all connections are both correctly wired (in accordance with the ﬁeld connec-

tion diagram) and tight.

7. Close the enclosure door.

MAKING SYSTEM PRESSURE CONNECTIONS

The controller requires one (1) “System Pressure” connection from the system piping to the en-

closure. The connection ﬁtting, 1/2” FNPT, is provided on the bottom, external side of the enclosure

for this purpose. Refer to NFPA 20 (or Publication GF100-30) for correct ﬁeld piping procedure of the

sensing line between the pumping system and the controller.

GENERAL START UP OPERATION

Voltage Check—

1. Put the HAND-OFF-AUTO Selector Switch in the “OFF” Position.

2. Energize the incoming power feeder.

3. Measure the line voltage at L1, L2 and L3 at the top of the disconnect switch. Conﬁrm that the

measured voltage matches the voltage on the data plate.

Motor Rotation–

1. Close the enclosure door.

2. Quickly turn the HAND-OFF-AUTO Selector Switch to the “HAND” position then back to “OFF”

position. This will “bump” the jockey pump motor - observe the rotation of the motor to conﬁrm

it is rotating in the proper direction. If motor rotation is incorrect, turn off jockey disconnecting

means, open door, and switch position of any two of the connected motor leads. Repeat this step

to conﬁrm proper rotation.

Controller Operation–

Each controller has a HAND-OFF-AUTO selector switch for selection of Manual or Automatic opera-

tion. When placed in HAND, the motor starter is energized and the motor will run until the switch

is placed in OFF. When the switch is placed in AUTO, the motor starter is energized by the XG Pump

Controller when the pressure reaches the “start” pressure setting. The motor stops depending on

the timer settings in the XG Pump Controller.

Before placing controller in service, leave the HAND-OFF-AUTO switch in the “OFF” position. Follow

the Programming Instructions included in this manual to set required pressure, timer and alarm

settings. Place the selector switch in the “AUTO” position. If system pressure is below the “start”

pressure setting, the pump will start.

NOTE: The “STOP” pressure setting must be set at a pressure less than the jockey pump “churn” pres-

sure (including minimum suction pressure), otherwise the pump will run continuously once started.

WARNING

RISK OF ELECTRICAL SHOCK

Personal injury could occur.

Service must be done with door open and power

on. Personal Protective Equipment may be

required.

Jockey XG User Interface and Display

Informational Display

Status and System Pressure

User Choice 1

User Choice 2

Switch Position

Active Alarms - Primary Status Notiﬁcation

Date-Time or Active Timer

ESC Button

Used to go backwards through

menu screens

Enter Button

Used to go forwards through

menu screens and save user deﬁned

settings

Directional Arrows

Used to go up and down in menu

screens and change user deﬁned

values

Silence Alarm Button

Used to silence audible alarm

System Status LED’s

Provide visual indication of

important system information

Mark IIXG User Menu Structure

Main Menu

Settings

System Setup Date & Time Timers Pressure Phase Margin Feat. Settings

Display

Language/Units

Passwords

Time

Date

Daylight Saving

On Delay Time

Min. Run Time

Restart Time

Units

Start

Stop

Overpressure

Recording

Sensor

Calibration

Setting Low Press. Aud.

Pump Run

User Input

Cycle Interval

Op. Choice 1

Op. Choice 2

Reset Cycle Count

Event Log

Event History

Data History

Calls to Start • Starts • Pump Total Run Time • Last Pump Run Time • Controller

Power On Time • Last Pump Start • Min. Pressure • Max. Pressure • Last Phase

Fail • Last Phase Reverse • Cycle Counts

Opt. Settings

Factory

Conﬁguration

Diagnostics

Tools

About

Model #

S/N

SW P/N

SW Build Ver.

Boot Code Ver.

(As ordered

with controller)

Programming Notes

The Firetrol JockeyXG is multi-level password protected. User programmable functions are

protected by a Level 1 password.

LEVEL 1 PASSWORD

2 - 1 - 1 - 2

Note: Many menu settings feature an “enable/disable” option. These options are indicated by a

“”for enabled or a “x” for disabled. In many cases this can also be interpreted as “”for yes

or a “x” for no.

1Indicates the level of password required to modify a setting.

WARNING

RISK OF PROPERY LOSS,

DEATH OR INJURY

Incorrect or inappropriate controller settings could render the

fire protection system inoperable. Only qualified and knowl-

edgeable personnel should operate this equipment.

Jockey XG User Menu Settings

SETTINGS SYSTEM SETUP DISPLAY BRIGHTNESS 1

Use and arrows to set desired display brightness. Press to conﬁrm.

System Setup - Display

SETTINGS SYSTEM SETUP DISPLAY CONTRAST 1

Use and arrows to set desired display contrast. Press to conﬁrm.

SETTINGS SYSTEM SETUP DISPLAY INVERT 1

Use or arrows to enable/disable inverted display (bright background with dark letters). Press to conﬁrm.

SETTINGS SYSTEM SETUP DISPLAY KEYBOARD 1

Use or arrows to set the amount of time of keyboard inactivity before the display returns to the main screen.

Press to conﬁrm.

System Setup - Language & Units

SETTINGS SYSTEM SETUP LANGUAGE & UNITS LANGUAGE 1

Use and arrows to select preferred display language. Press to conﬁrm.

SETTINGS SYSTEM SETUP LANGUAGE & UNITS PRESSURE 1

Use and arrows to select preferred pressure unit display (psi, bar kPa). Press to conﬁrm.

Note: Many menu settings feature an “enable/disable” option. These options are indicated by a

"” for enabled or a “x” for disabled.

1Indicates the level of password required to modify setting.

System Setup - Passwords

SETTINGS SYSTEM SETUP PASSWORDS LEVEL 1 1

Use arrows to set preferred password for level 1 access. Press to conﬁrm.

SETTINGS SYSTEM SETUP PASSWORDS LEVEL 2 2

Use arrows to set preferred password for level 2 access. Press to conﬁrm.

NOTE: A higher level can change a lower level password (level 2 can change level 1). If passwords are changed from

factory default and forgotten, charges my be incurred to reset the passwords.

Settings - Date & Time

SETTINGS DATE & TIME TIME 1

Use arrows to set current local time (24 hr format). Press to conﬁrm.

SETTINGS DATE & TIME DATE 1

Use arrows to set current date (YYYY-MM-DD). The day of week will automatically update as required.

Press to conﬁrm.

SETTINGS DATE & TIME DATE FORMAT 1

Use arrows to set current date format (YYYY-MM-DD, DD-MM-YYYY, MM-DD-YYYY).

Press to conﬁrm.

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