Emerson Fisher FIELDVUE DVC6200 HW1 Bedienungsanleitung

www.Fisher.com

FisherrFIELDVUE™DVC6200 Series Digital Valve

Controllers

Contents

Before You Begin 3......................................

Step 1. Install the DVC6200 on the Valve 4...................

Step 2. Connect the Pneumatic Tubing 19...................

Step 3. Connect the Electrical Wires 23......................

Step 4. Configure the DVC6200 33.........................

Special Instructions for Safety Instrumented Systems 35.......

Hazardous Area Approvals and Special Instructions for

“Safe Use”and Installations in Hazardous Locations 43.......

Quick Start Guide

D103556X012

DVC6200 Digital Valve Controllers

August 2015

This quick start guide provides installation and initial setup information for DVC6200 Series digital valve controllers

W9713

SIS

Quick Start Guide

D103556X012

DVC6200 Digital Valve Controllers

August 2015

Related Documents

The following documents include product specifications, reference materials, custom setup information, maintenance

procedures, and replacement part details.

If a copy of any of these documents is needed scan or click the

appropriate code below, contact your Emerson Process

Management sales office, or visit our website at www.Fisher.com.

Scan or click code for

digital valve controller

field support

For information on installation and usage of DVC6200 Series digital valve controllers, visit the Fisher channel on YouTube and

search for FIELDVUE.

http://www.youtube.com/user/FisherControlValve

DVC6200

DVC6200 HW1 Instruction Manual (D103409X012)

DVC6200 HW2 Instruction Manual (D103605X012)

DVC6200 SIS

DVC6200 SIS Instruction Manual (D103557X012)

Safety manual for DVC6200 SIS (D103601X012)

DVC6200f

DVC6200f Instruction Manual (D103412X012)

DVC6200p

DVC6200p Instruction Manual (D103563X012)

SIS

Quick Start Guide

D103556X012

DVC6200 Digital Valve Controllers

August 2015

Before You Begin

Do not install, operate, or maintain a DVC6200 digital valve controller without being fully trained and qualified in

valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage,

it is important to carefully read, understand, and follow all contents of this quick start guide, including all safety

cautions and warnings. Refer to Hazardous Area Approvals and Special Instructions for “Safe Use” and Installations in

Hazardous Locations, on page 43, for approval specific safe use information. If you have any questions about these

instructions, contact your Emerson Process Management sales office before proceeding.

WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before proceeding

with any Installation procedures:

D Always wear protective clothing, gloves, and eyewear to prevent personal injury or property damage.

D Do not remove the actuator from the valve while the valve is still pressurized.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve.

D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not

applying force to the valve stem; this will allow for the safe removal of the stem connector.

WARNING

To avoid static discharge from the plastic cover when flammable gases or dust are present, do not rub or clean the cover

with solvents. To do so could result in a spark that may cause the flammable gases or dust to explode, resulting in personal

injury or property damage. Clean with a mild detergent and water only.

SIS

Quick Start Guide

D103556X012

DVC6200 Digital Valve Controllers

August 2015

Step 1—Install the DVC6200 on the Valve

Housing Variations

The DVC6200 housing is available in two different configurations, depending on the actuator mounting method.

Figure 1 shows the available configurations.

Figure 1. Housing Variations

LINEAR, M8

ROTARY NAMUR, M6

SLOTS FOR

MOUNTING BOLTS

HOUSING FOR LINEAR AND ROTARY

ACTUATORS AND 657 SIZE 30i - 70i

HOUSING FOR

FISHER GX ACTUATORS

HOLE FOR

MOUNTING BOLT

W9704

W9703

INTEGRAL OUTPUT

PRESSURE PORT

General Mounting Guidelines

If ordered as part of a control valve assembly, the factory will mount the digital valve controller on the actuator and

calibrate the instrument. If you purchased the digital valve controller separately, you will need a mounting kit. The

following procedures are general guidelines. See the instructions that come with the mounting kit for detailed

information on mounting the digital valve controller to a specific actuator model.

CAUTION

The magnet assembly material has been specifically chosen to provide a long‐term stable magnetic field.

However, as with any magnet, care must be taken when handling the magnet assembly. Another high powered magnet

placed in close proximity (less than 25 mm) can cause permanent damage. Potential sources of damaging equipment

include, but are not limited to: transformers, DC motors, stacking magnet assemblies.

General Guidelines for use of High Power Magnets with Positioners

Use of high power magnets in close proximity to any positioner which is operating a process should be avoided. Regardless

of the positioner model, high power magnets can affect the positioner’s ability to control the valve.

SIS

Quick Start Guide

D103556X012

DVC6200 Digital Valve Controllers

August 2015

Use of Magnetic Tools with the DVC6200

D Magnetic Tip Screw Drivers – Magnetic tip screw drivers can be used to work on the DVC6200. However, they should

not be brought in close proximity to the magnet assembly (located at the back of the instrument) during process

operations.

D Calibrator Strap Magnets – These are high power magnets used to hold 4-20 mA calibrators. Normally,

these calibrators would not be used while an instrument is controlling the process. High power magnets

should be kept at least 15 cm (6 inches) from the DVC6200.

Note

D The mounting instructions also apply to the DVC6215 remote mount feedback unit.

D As a general rule, do not use less than 60% of the magnet assembly travel range for full travel measurement. Performance will

decrease as the assembly is increasingly subranged.

D The linear magnet assemblies have a valid travel range indicated by arrows molded into the piece. This means that the hall

sensor (the center point of the channel on the back of the DVC6200 housing) has to remain within this range throughout the

entire valve travel. The linear magnet assemblies are symmetrical. Either end may be up.

D The magnet assembly may be referred to as a magnetic array in user interface tools.

D Mounting the instrument vertically, with the vent at the bottom of the assembly, or horizontally, with the vent pointing down, is

recommended to allow drainage of moisture that may be introduced via the instrument air supply.

For sliding‐stem linear actuators proceed to page 6

Bracket Mounted 6.........................................

667 and 657 6...........................................

Actuators over 210 mm (8.25 inches Travel) 8.................

Integral Mounted Fisher Actuators 9...........................

Air-to-Open (GX) 10.......................................

Air-to-Close (657 Size 30i - 70i or GX) 12......................

For quarter‐turn rotary actuators proceed to page 14

Integral Mounted Fisher Actuators 14...........................

Bracket Mounted 15.........................................

Quick Start Guide

D103556X012

DVC6200 Digital Valve Controllers

August 2015

Sliding‐Stem Linear Actuators

Bracket Mounted

Fisher 667 and 657

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut

off all pressure lines to the actuator, releasing all pressure from the actuator. Use lock‐out procedures to be sure

that the above measures stay in effect while you work on the equipment.

Figure 2. Mounting Parts for Sliding‐Stem Actuator with up to 210 mm (8.25 inches) Travel

MOUNTING

BRACKET

ACTUATOR

DIGITAL VALVE

CONTROLLER

FEEDBACK BRACKET

AND MAGNET ASSEMBLY

X0381-1

2. Attach the mounting bracket to the actuator.

3. Loosely attach the feedback pieces and magnet assembly to the valve stem connector. Do not tighten the fasteners

because fine adjustment is required.

CAUTION

Do not install a magnet assembly that is shorter than the physical travel of the actuator. Loss of control will result from the

magnet assembly moving outside the range of the index mark in the feedback slot of the DVC6200 housing.

4. Using the alignment template (supplied with the mounting kit), position the magnet assembly inside the retaining

slot.

5. Align the magnet assembly as follows:

D For air‐to‐open actuators (e.g. Fisher 667) vertically align the magnet assembly so that the center line of the

alignment template is lined up as close as possible with the upper extreme of the valid travel range on the

magnet assembly. The magnet assembly should be positioned so that the index mark in the feedback slot of the

DVC6200 housing is within the valid range on the magnet assembly throughout the range of travel. See figure 3.

Quick Start Guide

D103556X012

DVC6200 Digital Valve Controllers

August 2015

D For air‐to‐close actuators (e.g. Fisher 657) vertically align the magnet assembly so that the center line of the

alignment template is lined up as close as possible with the lower extreme of the valid travel range on the

magnet assembly. The magnet assembly should be positioned so that the index mark in the feedback slot of the

DVC6200 housing is within the valid range on the magnet assembly throughout the range of travel. See figure 4.

Figure 3. Air‐to‐Open Magnet Assembly Alignment

W9718

ALIGNMENT

TEMPLATE

INDEX

MARK

RETAINING

SLOT

Figure 4. Air‐to‐Close Magnet Assembly Alignment

ALIGNMENT

TEMPLATE

W9719

INDEX

MARK

RETAINING

SLOT

6. Tighten the fasteners and remove the alignment template.

Note

Use a flat end hex key to tighten the magnet assembly fasteners to a torque of 2.37 N•m (21 lbf•in) for 4 mm screws, and

5.08 N•m (45 lbf•in) for 5 mm screws. For added security, especially in vibrating services, blue (medium) threadlocker may be

used on the fasteners.

7. Mount the digital valve controller to the mounting bracket, using the mounting bolts.

8. Check for clearance between the magnet assembly and the DVC6200 feedback slot.

Note

Ensure that there is clearance between the magnet assembly and the DVC6200 housing slot throughout the full range of travel.

9. For remote mount applications, proceed to page 17 for DVC6205 base unit mounting. Otherwise, proceed to

Step 2—Connect the Pneumatic Tubing on page 19.

Quick Start Guide

D103556X012

DVC6200 Digital Valve Controllers

August 2015

Actuators over 210 mm (8.25 inches) Travel

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut

off all pressure lines to the pneumatic actuator, releasing all pressure from the actuator. Use lock‐out procedures to

be sure that the above measures stay in effect while working on the equipment.

Figure 5. Mounting on Sliding‐Stem (Linear) Actuators over 210 mm (8.25 Inches) Travel

LONG STROKE MOUNTING KIT

(DVC6200 NOT SHOWN)

MOUNTING ADAPTOR

W9709

ACTUATOR

VALVE STEM

CONNECTOR

CAM

2. Install the cam to the valve stem connector as described in the instructions included with the mounting kit.

3. Install the mounting adaptor to the actuator.

4. Attach the digital valve controller and mounting kit assembly to the mounting adaptor. The roller on the digital

valve controller feedback arm will contact the actuator cam as it is being attached.

Figure 6. Roller Arm Variation used for Sliding‐Stem (Linear) Actuators over 210 mm (8.25 Inches) Travel

ROLLER

ARM

E1229

CAM

CAM/ROLLER

POSITION MARK

ACTUATOR IS FULLY EXTENDED

ROLLER ARM

E1543

5. For remote mount applications, proceed to page 17 for DVC6205 base unit mounting. Otherwise, proceed to

Step 2—Connect the Pneumatic Tubing on page 19.

Quick Start Guide

D103556X012

DVC6200 Digital Valve Controllers

August 2015

Integral Mounted Fisher Actuators

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut

off all pressure lines to the actuator, releasing all pressure from the actuator. Use lock‐out procedures to be sure

that the above measures stay in effect while you work on the equipment.

2. The DVC6200 digital valve controller mounts directly to an integral mounted Fisher actuator without the need for a

mounting bracket. Make sure you have the correct DVC6200 housing for your actuator, as shown in figure 1.

3. For GX actuators, identify the yoke side to mount the DVC6200 digital valve controller based on the actuator fail

mode. Refer to the GX Control Valve and Actuator System instruction manual (D103175X012).

4. Loosely attach the feedback pieces and magnet assembly to the valve stem connector. Do not tighten the fasteners

because fine adjustment is required.

CAUTION

Do not install a magnet assembly that is shorter than the physical travel of the actuator. Loss of control will result from the

magnet assembly moving outside the range of the index mark in the feedback slot of the DVC6200 housing.

5. Using the alignment template (supplied with the mounting kit), position the feedback assembly inside the retaining

slot.

6. Continue on with the appropriate procedure below to align the magnet assembly.

Quick Start Guide

D103556X012

DVC6200 Digital Valve Controllers

August 2015

Air‐to‐Open (GX)

Vertically align the magnet assembly so that the center line of the alignment template is lined up as close as possible

with the upper extreme of the valid travel range on the magnet assembly. The magnet assembly should be positioned

so that the index mark in the feedback slot of the DVC6200 housing is within the valid range on the magnet assembly

throughout the range of travel. See figure 7.

Figure 7. Air‐to‐Open Magnet Assembly Alignment

INDEX MARK

VALVE STEM

CONNECTOR

ALIGNMENT TEMPLATE

RETAINING

SLOT

FEEDBACK PIECES

1. Tighten the fasteners and remove the alignment template.

Note

Use a flat end hex key to tighten the magnet assembly fasteners to a torque of 2.37 N•m (21 lbf•in) for 4 mm screws, and

5.08 N•m (45 lbf•in) for 5 mm screws. For added security, especially in vibrating services, blue (medium) threadlocker may be

used on the fasteners.

2. Remove the plug (R1/8) from the back of the DVC6200 housing. This pneumatic output port on the DVC6200 lines

up with the integral GX actuator pneumatic port. See figure 8.

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