Emerson Rosemount 3051S Series Konfigurationshandbuch

Manual Supplement

00809-0200-4853, Rev AB

November 2017

Rosemount™3051S Series Pressure Transmitter

with FOUNDATION™Fieldbus Protocol

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5

Operation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5

Advanced Pressure Diagnostics for Foundation Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10

1.0 Overview

This manual is intended to be used as a supplement to the Rosemount™ 3051S Series Pressure

Transmitter with FOUNDATION™ Fieldbus Protocol Reference Manual when option code IT6 has been

selected. This manual supplement provides information on configuring, installing, operating,

maintaining, and troubleshooting the Rosemount 3051S Series Pressure Transmitter with FOUNDATION

Fieldbus communications. See Table 1 and Figure 1.

Table 1. Device Driver Information

Release

date Device identification Device driver

identification

Review

instructions

Review

functionality

NAMUR

hardware

revision(1)

1. NAMUR Revision is located on the hardware tag of the device. Differences in level 3 changes, signified above by xx, represent minor product

changes as defined per NE53. Compatibility and functionality are preserved and product can be used interchangeably.

NAMUR

software

revision(1)

FOUNDATION

Fieldbus

software

revision

FOUNDATION

Fieldbus

universal

revision

Device

revision(2)(3)

2. FOUNDATION Fieldbus device revision can be read using a FOUNDATION Fieldbus capable configuration tool. Value shown is minimum revision

that could correspond to NAMUR Revisions.

3. Device driver file names use device and DD revision. To access new functionality, the new Device Driver must be downloaded. It is

recommended to download new Device Driver files to ensure full functionality.

Manual

document

number

Change

description

July-17 1.0.xx 1.0.xx 3.00.01 6.1.2 24 00809-0200-4801

Updated Field

Diagnostics, Mass

Flow Removed

Dec-08 N/A N/A 1.11.9, 2.1.2 5.0.1 23 00809-0200-4801

Multi-bit Alert

Reporting, Block

Instantiation,

Common

Software

Download

Sep-01 N/A N/A 1.0.3 4.01 20 00809-0200-4801 Initial Product

Release

Manual Supplement

00809-0200-4853, Rev AB

Rosemount 3051S Series Pressure Transmitter

November 2017

Rosemount 3051S Series Pressure Transmitter

Figure 1. Transmitter Data Flow

1.1 Product recycling/disposal

Recycling of equipment and packaging should be taken into consideration and disposed of in accordance

with local and national legislation/regulations.

2.0 Configuration

For complete configuration details using Fieldbus, reference the Rosemount 3051S FOUNDATION

Fieldbus Reference Manual.

2.1 Device configuration

Display configuration

The following configuration items are found in the LCD display Transducer Block.

The transmitter features a three-line display. The first line of five characters displays the output

description, the second line of seven digits displays the actual value, and the third line of six characters

displays engineering units. The LCD display meter can also display diagnostic messages.

Each parameter configured for display will appear on the LCD display for a brief period before the next

parameter is displayed. Up to four different variables may be shown on the display.

The LCD display meter is preconfigured to show the measured variables that correspond to the

transmitter configuration. It can be configured to display any measured or calculated value that has a

status parameter with it (i.e. FOUNDATION Fieldbus DS-65 parameter type). Configure each parameter for

display as stated below.

Display parameter select

The display of each configured parameter can be turned on or off by editing the Display Parameter Select

parameter. Parameter options include pressure, module temperature, bar graph, and scaled variable.

Note

The scaled variable configuration allows the user to create a relationship/conversion between the pressure units and

user-defined/custom units.

Block type

Enter the Block Type for the block that contains the parameter to be displayed.

Block tag

Enter the Block Tag of the block that contains the parameter to be displayed.

Measured

process

input

P A/D Micro FF communications output

Manual Supplement

00809-0200-4853, Rev AB

Rosemount 3051S Series Pressure Transmitter

November 2017

Rosemount 3051S Series Pressure Transmitter

Parameter index

Enter the Block Index of the parameter to be displayed.

Custom tag

Enter up to five characters to be displayed on the top line of the LCD display when this parameter is

displayed.

Units type

Select auto when the parameter to be displayed is pressure or percent. The units of the parameter will be

read and automatically displayed on the LCD display.

Select custom to display up to six characters as configured in the Custom Units parameter.

Select none if the parameter is to be displayed without associated units.

Custom units

If the Units Type is set to custom specify up to six characters to be displayed with the configured

parameter.

2.2 Device capabilities

General block information

Reference information on the process control function blocks can be found in the Function Block

Reference Manual.

Link active scheduler

The Rosemount 3051S can be designated to act as the backup Link Active Scheduler (LAS) in the event

that the LAS is disconnected from the segment. As the backup LAS, the Rosemount 3051S will take over

the management of communications until the host is restored. The host system may provide a

configuration tool specifically designed to designate a particular device as a backup LAS.

Capabilities

There are a total of 20 Virtual Communication Relationships (VCRs). One is permanent and 19 are fully

configurable by the host system. Twenty-five link objects are available. See Table 2 and Table 3 on

page 4.

Manual Supplement

00809-0200-4853, Rev AB

Rosemount 3051S Series Pressure Transmitter

November 2017

Rosemount 3051S Series Pressure Transmitter

Table 2. Network Parameters

Host timer recommendations

T1 = 96000

T2 = 9600000

T3 = 480000

Table 3. Block Execution Times

Network parameter Value

Slot Time 6

Maximum Response Delay 4

Maximum Inactivity to Claim LAS Delay 5

Minimum Inter DLPDU Delay 7

Time Sync class 4 (1ms)

Maximum Scheduling Overhead 10

Per CLPDU PhL Overhead 4

Maximum Inter-channel Signal Skew 0

Required Number of Post-transmission-gap-ext Units 0

Required Number of Preamble-extension Units 1

Block Time (in ms)

Analog Input 20

PID 25

Arithmetic 20

Input Selection 20

Signal Characterizer 20

Integrator 20

Output Splitter 20

Control Selector 20

Manual Supplement

00809-0200-4853, Rev AB

Rosemount 3051S Series Pressure Transmitter

November 2017

Rosemount 3051S Series Pressure Transmitter

3.0 Installation

For complete configuration details using Fieldbus, reference the Rosemount 3051S FOUNDATION

Fieldbus Reference Manual.

4.0 Operation and maintenance

For operation and maintenance details using Fieldbus, reference the Rosemount 3051S FOUNDATION

Fieldbus Reference Manual.

5.0 Troubleshooting

For complete troubleshooting details using Fieldbus, reference the Rosemount 3051S FOUNDATION

Fieldbus Reference Manual.

5.1 Overview

This section provides summarized troubleshooting suggestions for the most common operating

problems on the Rosemount™3051S Series Pressure Transmitter with FOUNDATION Fieldbus.

If a malfunction is suspected despite the absence of any diagnostic messages on the communicator

display, follow the procedures described to verify transmitter hardware and process connections are in

good working order. Always deal with the most likely and easiest-to-check conditions first.

5.2 Safety messages

Procedures and instructions in this section may require special precautions to ensure the safety of the

personnel performing the operations. Information that raises potential safety issues is indicated by a

warning symbol (). Refer to the following safety messages before performing an operation preceded

by this symbol.

Explosions could result in death or serious injury.

Do not remove the transmitter cover in explosive atmospheres when the circuit is live.

Before connecting an Emerson™Field Communicator in an explosive atmosphere, make sure the

instruments in the segment are installed in accordance with intrinsically safe or non-incendive

field wiring practices.

Verify the operating atmosphere of the transmitter is consistent with the appropriate hazardous

locations certifications.

Both transmitter covers must be fully engaged to meet flameproof/explosion-proof

requirements.

Manual Supplement

00809-0200-4853, Rev AB

Rosemount 3051S Series Pressure Transmitter

November 2017

Rosemount 3051S Series Pressure Transmitter

5.3 Measurement troubleshooting

The transmitter provides a means to display the current process variables. If the process variable reading

is unexpected, this section provides the symptoms and possible corrective actions. See Table 4 on

page 6.

Table 4. Unexpected Process Variable (PV) Readings

5.4 Communication troubleshooting

Some host systems may ask for the device's capability level during commissioning. If prompted, the

correct value to enter for the 3051S is 1.

Failure to follow these installation guidelines could result in death or serious injury.

Make sure only qualified personnel perform the installation.

Electrical shock could cause death or serious injury.

If the sensor is installed in a high-voltage environment and a fault or installation error occurs, high

voltage may be present on the transmitter leads and terminals.

Use extreme caution when making contact with the leads and terminals.

Static electricity can damage sensitive components.

Observe safe handling precautions for static-sensitive components.

Symptom Corrective action

High PV

Reading, Erratic

PV Reading,

Low or no PV

reading

Primary element

•Check for restrictions at the primary element.

•Check the installation and condition of the primary element.

•Note any changes in process fluid properties that may affect output.

Impulse piping

•Check to ensure the pressure connection is correct.

•Check for leaks or blockage.

•Check to ensure that blocking valves are fully open.

•Check for entrapped gas in liquid lines or for liquid in gas lines.

•Check to ensure the density of fluid in impulse lines is unchanged.

•Check for sediment in the transmitter process flange.

•Make sure that process fluid has not frozen within the process flange.

Power supply

•Check the output voltage of the power supply at the transmitter. It should be 9 to 30 V dc (9 to

17.5 V dc for FISCO)

Sensor module

•Check for obvious defects, such as a punctured isolating diaphragm or fill fluid loss, and if

replacement is needed, contact the nearest Emerson Service Center.

•Check for proper fill fluid characteristics.

Manual Supplement

00809-0200-4853, Rev AB

Rosemount 3051S Series Pressure Transmitter

November 2017

Rosemount 3051S Series Pressure Transmitter

Note

Use this section if other devices appear on the segment, communicate, and remain on the segment. If

other devices don't appear on the segment, communicate, or stay on the segment, the electrical

characteristics of the segment should be checked. See Table 5 on page 7.

Table 5. Troubleshooting Guide

1. The corrective actions should be done with consultation of the system integrator.

2. Refer to wiring and installation 31.25 kbit/s, voltage mode, wire medium application guide AG-140 available from the FieldComm Group.

5.5 Alarms and conditions

Detailed tables of the possible messages that will appear on either the LCD display, a Field

Communicator, or a PC-based configuration and maintenance system are listed below. Use Table 6,

Table 7, Table 8, and Table 9 to diagnose particular status, maintenance, and function messages.

Symptom Recommended actions(1)

Device does not show

up on segment

Device power

1. Cycle power to device.

2. Ensure the device is connected to the segment.

3. Check voltage at terminals. There should be 9-30 V (9-17.5 V for FISCO).

4. Ensure the device is drawing current. There should be approximately 17 mA.

Segment

1. Remove other devices from segment to check for interfering devices.

Incompatible network settings

1. Change host network parameters. Refer to host documentation for procedure.

Electronics failing

1. Electronics board or terminal block loose in housing.

2. Replace electronics.

Device does not stay

on segment

Signal levels

1. Check for two terminators.

2. Check for excess cable length.

3. Check for bad power supply or conditioner.

Segment noise(2)

1. Check for incorrect grounding.

2. Check for correct shielded wire.

3. Tighten all wiring and shield connections on the affected part of the segment.

4. Check for corrosion or moisture on terminals.

Electronics failure

1. Check for loose electronics board in housing.

2. Check for water in the terminal housing.

3. Replace electronics.

Table 6. Failure–Fix Now

Alert label

LCD

display

message

Description Recommended action

Electronic Circuit

Board Failure

FAIL

BOARD

ERROR

Failure has been

detected in the

electronic circuit board

1. Replace the electronic circuit board.

Manual Supplement

00809-0200-4853, Rev AB

Rosemount 3051S Series Pressure Transmitter

November 2017

Rosemount 3051S Series Pressure Transmitter

Sensor Module

Failure

FAIL

SENSOR

ERROR

Failure has been

detected in the sensor

module

1. Replace the sensor module.

Sensor Module

Communication

Failure

SNSR

COMM

ERROR

Electronic circuit board

has stopped receiving

updates from the sensor

module

1. Verify the device is receiving adequate supply

voltage.

2. Remove front housing cover (considering

hazardous location requirements) and check

the cable and cable connection between sensor

module and electronic circuit board.

3. Replace the electronic circuit board.

4. Replace the sensor module.

Sensor Module

Incompatibility

SNSR

INCOMP

ERROR

Sensor module is not

compatible with the

electronic circuit board

1. Replace the sensor with a compatible single

variable sensor module.

Table 7. Out of Specification–Fix Soon

Alert label

LCD

display

message

Description Recommended action

Pressure Out of

Limits

PRESS

LIMIT

Pressure has

exceeded the

transmitter's

maximum

measurement range

1. Verify conditions of the process where the

transmitter is installed.

2. Check transmitter pressure connection to make

sure it is not plugged and isolating diaphragms are

not damaged.

3. Replace the sensor module.

Module

Temperature

Out of Limits

SNSRT

LIMIT

Module temperature

sensor has exceeded

its normal range

1. Check process and ambient temperatures where

the transmitter is installed to ensure they are

within specifications.

2. Replace the sensor module.

Table 8. Maintenance Required

Alert label

LCD

display

message

Description Recommended action

Plugged

Impulse Line

Detected

ADB

ALERT

Plugged impulse

line has been

detected by the

Advanced

Diagnostics Block

1. Verify there is a plugged line.

2. If this is a false trip, reconsider the trip values and

restart the diagnostic.

Statistical

Process

Monitor Trip

ADB

ALERT

Statistical process

monitor has

detected either a

mean variation or

high or low

dynamics in the

process

1. Verify the condition of the process being monitored by

the SPM.

2. If this is a false trip, reconsider the SPM configuration.

Table 6. Failure–Fix Now

Alert label

LCD

display

message

Description Recommended action

Manual Supplement

00809-0200-4853, Rev AB

Rosemount 3051S Series Pressure Transmitter

November 2017

Rosemount 3051S Series Pressure Transmitter

5.6 Service support

To expedite the return process outside of the United States, contact the nearest Emerson representative.

Within the United States, call the Emerson Instrument and Valves Response Center using the

1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assists with any

needed information or materials.

The center will ask for product model and serial numbers, and will provide a Return Material

Authorization (RMA) number. The center will also ask for the process material to which the product was

last exposed.

Emerson Instrument and Valves Response Center representatives will explain the additional information

and procedures necessary to return goods exposed to hazardous substances.

Display

Update Error

LCD

UPDATE

ERROR

Electronic circuit

board has lost

communication

with the display

1. Remove front housing cover (considering hazardous

location requirements) and check the 4-pin connector

between the display and electronic circuit board.

2. Check cable and cable connection between the sensor

module and electronic circuit board.

3. Replace the display.

4. Replace electronic circuit board.

Table 9. Function Check

Alert label

LCD

display

message

Description Recommended action

Check Function N/A Transducer block

mode is not in auto

1. Check if any transducer block is currently under

maintenance.

2. If no transducer block is under maintenance, follow

site procedures to change affected transducer block's

actual mode to auto.

Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed

of and understand the hazard. If the product being returned was exposed to a hazardous substance as

defined by OSHA, a copy of the required Safety Data Sheet (SDS) for each hazardous substance

identified must be included with the returned goods.

Table 8. Maintenance Required

Alert label

LCD

display

message

Description Recommended action

Manual Supplement

00809-0200-4853, Rev AB

Rosemount 3051S Series Pressure Transmitter

November 2017

Rosemount 3051S Series Pressure Transmitter

6.0 Advanced Pressure Diagnostics for FOUNDATION

Fieldbus

6.1 Overview

The Rosemount 3051S FOUNDATION Fieldbus Pressure Transmitter with Advanced Diagnostics Suite is an

extension of the Rosemount 3051S Scalable™Pressure Transmitter and takes full advantage of the

architecture. The Rosemount 3051S SuperModule™Platform generates the pressure measurement. The

FOUNDATION Fieldbus Feature Board is mounted in the Plantweb™housing and plugs into the top of the

SuperModule. The Advanced Diagnostics Suite is an order option on the FOUNDATION Fieldbus feature

board, and designated by the option code “D01” in the model number.

The Advanced Diagnostics Suite has two distinct diagnostic functions, Statistical Process Monitoring

(SPM) and Plugged Impulse Line Detection (PIL), which can be used separately or in conjunction with

each other to detect and alert users to conditions that were previously undetectable, or provide powerful

troubleshooting tools. Figure 2 illustrates an overview of these two functions within the Fieldbus

Advanced Diagnostics Transducer Block.

Figure 2. Advanced Diagnostics Transducer Block Overview

6.2 SPM

The Advanced Diagnostics Suite features SPM technology to detect changes in the process, process

equipment or installation conditions of the transmitter. This is done by modeling the process noise

signature (using the statistical values of mean and standard deviation) under normal conditions and then

comparing the baseline values to current values over time. If a significant change in the current values is

detected, the transmitter can generate an alert. The SPM performs its statistical processing on the

pressure measurement of the field device. The statistical values are also available as secondary variables

from the transmitter via AI Function Blocks if a user is interested in their own analysis or generating their

own alarms.

6.3 PIL diagnostics

The Advanced Diagnostics Suite also implements a plugged impulse line detection algorithm. PIL

leverages SPM technology and adds some additional features that apply SPM to directly detect plugging

in pressure measurement impulse lines. In addition to detecting a change in the process noise signature,

the PIL also provides the ability to automatically relearn new baseline values if the process condition

changes. When PIL detects a plug, a “Plugged Impulse Line Detected” Plantweb alert is generated.

Optionally, the user can configure the PIL to, when a plugged impulse line is detected, change the

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