Emerson SolaHD SDU AC B Series Bedienungsanleitung

Uninterruptible Power Supply

User Manual

SDU AC B-Series

Contents

What's Included. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Comm Card Accessories � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 2

1.0 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.0 Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2�1 Safety Precautions—SAVE THESE INSTRUCTIONS � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5

3.0 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.0 System Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.0 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Location � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10

DIN Rail Mounting� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 11

Removing the Unit from the DIN Rail � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 11

6.0 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

TURNING ON THE UPS� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13

TURNING OFF THE UPS � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13

ALARM � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13

SELF TEST � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13

STANDBY MODE� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14

GREEN MODE � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14

REMOTE ON/OFF � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14

REMOTE ENABLE/DISABLE OF UPS � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 15

7.0 LED Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Steps to Replace Batteries � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17

10.0 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

10�1 UPS Battery � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 22

10�2 Storage � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 22

Recharging the Battery (When UPS is Not in Use) � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 22

Extended Storage � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 22

11.0 Software and Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Power Monitoring Software (UPSwatch Software)� � � � � � � � � � � � � � � � � � � � � � � � � � � � � 23

Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Page: 1

What's Included

The SDU AC B-Series UPS is shipped with the following items:

•High speed 2�0 Standard Type A-B USB cable, 6 ft� (1�8 m)

•One SDUCOMMCVR communication port cover�

Page: 2

Optional Accessories

•SDU-PMBRK: Mounting brackets to secure the UPS to the wall, back of the panel or enclosure� Please

contact Tech Support for details�

• SDUCFRELAYCARD: Dry contact relay status with LED diagnostics and standby Mode capability (Please

refer to SDU B-Series COMM Cards Manual)

•Active – (Industrial Ethernet) Cards: Network communication module is a high-performance

communicationsolutionforindustrialelddevices.Itisdesignedforusewithhighperformance

networks such as real time Ethernet and synchronized applications such as servo drive systems (Please

refer to SDU AC B-Series COMM Cards Manual)

Comm Card Accessories

Catalog Number Description Approx. Ship

Weight - kg (lbs)

Active - (Industrial Ethernet)

SDUNETIPCARD 2 Port EtherNet/IP™COMM CARD 1�0 (28�4)

SDUECATCARD 2 Port EtherCAT COMM CARD 1�0 (28�4)

SDUMBUSCARD 2 Port Modbus®- COMM CARD 1�0 (28�4)

SDUPNETCARD 2PortPronetIndustrialProtocolCOMMCARD 1�0 (28�4)

Page: 3

1.0 Introduction

Thank you for selecting the SDU AC B-Series Uninterruptible Power System� This manual contains important

safety instructions that should be followed during the installation and operation of your UPS�

•Please read all safety, installation and operating instructions before attempting to install or operate

the UPS�

•Please adhere to all warnings on the unit and in this manual during installation and operation�

•ThisUPSisdesignedforindustrialuse.TheUPSfeaturesacompactdesignthattsintoalimited-space

working environment�

This product features the following:

•User-replaceable battery

•Auto restart during AC recovery

•AC overload protection

•Over temperature thermal protection

•Battery overcharge protection

•Input voltage out-of-range protection

•Remote monitoring and control software via UPSwatch

•Power lock feature, ensuring the UPS must be connected to utility on initial startup after unboxing�

•Pass through feature, where the UPS can power the load with AC in event of battery failure�

•Input and output reverse protection feature

•NetworkcommunicationscapabilityviaActiveCommCards(EtherNet/IP,EtherCAT,MODBUS,ProNET)

•Dry Contact relay I/O communication capability via SDUCFRELAY CARD

•Enable / disable UPS remotely via REMOTE ON/OFF terminal

•Battery life monitoring and routine test for preventive maintenance

•Long design life battery with up to 12 years at 25°C operation

•Hazardous Location T4 temperature code rating

Page: 4

The SDU AC B-Series is a compact, “Off-Line” DIN rail mountable UPS, which provides conditioned power to

sensitive electronic equipment in an industrial environment� It supplies connected equipment with stepped

approximation to sinewave input during power outage to simulate the power generated by the utility�

3 | P a g e

Figure 1: Transition to Back-Up Mode Due to Power O utag e

The SDU AC - B Series is acompact, “Off-Line” DIN rail mountable UPS, which provides conditioned

power to sensitive electronic equipment in an industrial environment. It supplies connected

equipment with stepped approximation to sinewave input during power outa g e to simulate the power

generated by the utility.

Input voltag e range is 75% to 120% (ideal prote c tio n for the critica l connected loads). Batter y charging

occurs automaticallywhen AC power is applied, no need to switch ON the UPS. The SDU also includes

an automatic self-test fea ture to test the UPS function and batter y. UPSWa tch will record the eventon

EVENT LOG. UPS immediately switches to AC Mode to provide load power if AC is available from utility.

This SDU AC - B Series has acommunication port that can accommodate an optional communication

card.

AC Mode

AC Loss

of Power

Battery Mode

Figure 1: SDU-B Output Waveform

Input voltage range is 75% to 120% (ideal protection for the critical connected loads)� Battery charging occurs

automatically when AC power is applied, no need to switch ON the UPS� The SDU also includes an automatic

self-test feature to test the UPS function and battery� UPSwatch will record the event on EVENT LOG� UPS

immediately switches to AC Mode to provide load power if AC is available from utility�

This SDU AC B-Series has a communication port that can accommodate an optional communication card�

Page: 5

2.0 Important Safety Instructions

2.1 Safety Precautions—SAVE THESE INSTRUCTIONS

WARNING

Warning — Explosion Hazard — Do not disconnect the equipment while the circuit is live or unless

the area is known to be free of ignitable concentrations.

Warning — Explosion Hazard – Do not connect or disconnect the battery unless the area is known

to be free of ignitable concentrations.

Warning — Explosion Hazard — Do not open the unit. Do not substitute components. Do not

replace fuse.

Warning — Exposure to some chemicals may degrade the sealing properties of materials used in

the sealed relay device.

This manual contains important safety instructions that should be followed during the installation of the

Uninterruptible Power Supply (UPS)� Please read all safety, installation, and operating instructions before

attempting to install or operate the UPS� Follow all warnings on the unit and in this manual during installation

and operation�

•Topreventtheriskofreorelectricshock,installtheUPSinatemperatureandhumiditycontrolled

ventilatedenclosure,freeofconductivecontaminants,moisture,ﬂammableliquids,gases,and

corrosive substances�

•To reduce the risk of electric shock, do not remove the cover, as it has no user-serviceable parts inside�

Some components are live, even when ac power is disconnected� The enclosure must only be accessible

by use of a tool (incorporated into the IP54 enclosure condition) Although your UPS has been designed

andmanufacturedtoassurepersonalsafety,improperusecanresultinelectricalshockorre.

•The battery may be replaced by service personnel only�

To ensure safety, please observe the following rules:

•Turn OFF UPS and disconnect the AC supply before cleaning� Do not use liquid or aerosol cleaners� A dry

cloth is recommended to remove dust from the surface of your UPS�

•Do not install or operate the UPS in or near water�

•Do not place the UPS on an unstable cart, stand, or table�

•Do not place the UPS under direct sunlight or close to heat-emitting sources�

•To allow proper ventilation of the UPS, do not block or cover the top and bottom sides of the unit� Do

not insert any objects into the ventilation holes or other openings of the UPS� Keep all vents free of dust

accumulationthatcouldrestrictairﬂow.

•Donotdisposeofbatteriesinare;theymayexplode.Donotopenordamagethebattery.Released

electrolyte is harmful to the skin and eyes and may be toxic�

Page: 6

The power supplies should meet the following conditions for safe use when installed in a Class I, Division 2

Groups A B C D and Class I, Zone 2, Groups IIC Hazardous Location:

(1)Theequipmentshallonlybeusedinanareaofnotmorethanpollutiondegree2,asdenedin

IEC 60664-1� Install in a controlled environment�

(2) The equipment shall be installed in an enclosure that provides a degree of protection not less than IP54 in

accordance with IEC 60079-0 and may only be accessible by use of a tool�

(3) The operating temperature class (T-code) of this device was determined to be T4�

If your UPS does not operate properly, turn OFF the UPS, disconnect the AC supply and contact your

local distributor, SolaHD representative or SolaHD Technical Support at 1-800-377-4384.

Page: 7

3.0 General Description

Figure 2: Front Panel

1. POWER ON/OFF/TEST:

NOTE: The factory ships unit with Power Lock Feature enabled� This is to avoid accidental startup of the UPS

during shipping via the push button�

•To DISABLE – end user needs to apply desired AC input on the UPS Input AC connector then press the

On/OFF Power button for >3 secs and release to turn on the unit�

•To ENABLE - apply AC input then press the On/OFF Power button for >10secs and release� ON - To turn

the UPS ON, press and release the button for more than 3 seconds, UPS turns on and the LEDs light�

OFF - Press button until the audible alarm silences, UPS turns off�

SELF-TEST - Press the button for less than one second to activate the self-testing� After self-test 24 hours is

needed before another self-test can be performed to avoid battery degradation� Monthly automated self-test

programed by default�

2. Battery Warning/Overload Indicator (Red LED):

TheLEDﬂasheswhenthebatteryneedstoberechargedandtested.

The LED will illuminate when the unit is subjected to an overload condition�

If the unit shuts down due to overload, the LED and alarm will continue for two minutes�

3. ON Battery Indicator (Yellow LED): The LED illuminates whenthe UPS is supplying battery power to

the loads�

4. AC Input Normal Indicator(Green LED): TheLED illuminates when the line input voltage is normal�

5. Input: IP20-rated Input Screw Terminals�

6. Output: IP20-rated Output Screw Terminals�

Page: 8

7. USB Port: High speed 2�0 Standard USB Type B Peripheral Communication Port used to establish control

and monitoring with UPSwatch software�

8� COMM PORT: Communication card slot�

COMM CARDS: SDUCFRELAYCARD and Active communication cards can be purchased separately�

The UPS can detect the presence of a COMM CARD and identify what kind of COMM CARD is inserted� USB

communication will have precedence over COMM CARDS�

For more details, please reference documents within the SDU AC B-Series webpage within www�SolaHD�com �

9. REMOTE ON/OFF TERMINALS: Use a switch to remotely toggle ON/OFF state� Non-Polarized terminals� No

external voltage is required� We recommend using stranded UTP (Unshielded Twisted Pair) wire

for connections�

WARNING

Remote ON/OFF is grounded to the UPS internal signal ground so it should be isolated from

the chassis ground to prevent any ground potentials that may cause a unit malfunction or

damage. In addition, isolate the Remote ON/OFF wiring away from high current, high voltage,

and high frequency components to prevent any magnetically coupled noise on the Remote On/

Off connections.

Screw M3.0;Currentrating=35A,AC600V

Insulation Withstands Volts A 2000 V min�

Preferred AWG 8–18 AWG

Screw Torque 9 lb-in (101�68 N-cm)

Screw Terminals Description

Figure 3: Product Dimensions

Catalog Number Dimensions in Inches (Millimeters)

H W D

SDU AC B-Series 5�0 (126�7) 11�0 (279�5) 5�3 (135�2)

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