EMS EMS520 Bedienungsanleitung

EMS520 MANUAL VOLUME 3

Rev 1.5 Transceiver/Retro, Maintenance, Off

Stack Calibration

APRIL 12, 2017

ENVIONMENTAL MONITOR SERVICE, INC.

POB 4340, Yalesvile, CT 06492

1 
 
CONTENTS 
LIMITED WARRANTY............................................................................................................................................................2 
CUSTOMER SERVICE ............................................................................................................................................................3 
SECTION 1 INSTALLATION CONSIDERATIONS.......................................................................................................................4 
BEFORE START UP.........................................................................................................................................................................4 
SECTION 2 TRANSCEIVER_ RETRO INSTALLATION ................................................................................................................5 
SECTION 3 OFF STACK ZERO CALIBRATION ..........................................................................................................................8 
ROUTINE CLEAR PATH ADJUSTMENT................................................................................................................................................9 
CAL ZERO REFLECTOR ADJUSTMENT ..............................................................................................................................................10 
SECTION 4 MICRO-TURN AUDIT KIT ...................................................................................................................................11 
USING THE ON LINE ZERO REFLECTOR (OPTION)................................................................................................................................11 
SECTION 5 PREVENTIVE/CORRECTIVE MAINTENANCE ......................................................................................................12 
SECTION 6 SPARE PARTS....................................................................................................................................................14 
 
 

LIMITED WARRANTY

EMS warranty is found in the CD supplied with monitor shipment. If you cannot find it or you

have misplaced it contact EMS at [email protected] and request the current Limited Warranty

document.

WARNINGS AND SAFETY GUIDELINES

GUIDELINES FOR USER SAFETY AND EQUIPMENT PROTECTION

This manual is intended to aid trained and competent personnel in the installation of this equipment. Only a technician or

engineer trained in the local and national electrical standards should perform tasks associated with the electrical wiring of

this device.

WARNINGS

▪Under no circumstances will Environmental Monitor Service, Inc. be liable or responsible for any consequential

damage that may arise because of installation or use of this equipment.

▪All examples and diagrams shown in the manual are intended to aid understanding. They do not guarantee

operation.

▪Environmental Monitor Service, Inc. accepts no responsibility for actual use of this product based on these examples.

▪Due to the vast variety of possible applications for this equipment, the user must assess the suitability of this product

for specific applications.

▪Make sure to have safety procedures in place to stop any connected equipment in a safe manner if the controller

should malfunction or become damaged for any reason.

▪Do not replace electrical parts or try to repair this product in any way.

▪Only qualified factory trained service personnel trained in is operation should open the device’s housing or carry out

repairs.

▪The manufacturer is not responsible for problems resulting from improper or irresponsible use of this device.

▪You may cause an electric shock, fire or damage the equipment if you ignore any of these safety precautions.

CUSTOMER SERVICE

Before you ship equipment to our factory please call or email our Service Response Center at 1-800-864-2814 ext 14. When you call

in, our Customer Service Representative will determine a course of action.

E-mail: techsupport@emsct.com

CLAIMS FOR DAMAGED SHIPMENTS

Inspect all instruments thoroughly on receipt. Check material in the container (s) against the enclosed packing list. If the contents

are damaged and/or the instrument fails to operate properly, notify the carrier and Environmental Monitor Service immediately.

The following documents are necessary to support claims:

Original freight bill and bill of lading

Original invoice or photocopy of original invoice

Copy of packing list

Photographs of damaged equipment and container

You may want to keep a copy of these documents for your records also.

Refer to the instrument name/EMS number, serial number, sales order number, and your purchase order number on all claims.

Upon receipt of a claim, we will advise you of the disposition of your equipment for repair or replacement.

SHIPPING DISCREPANCIES

Check all containers against the packing list immediately on receipt. If a shortage or other discrepancy is found, notify the carrier and

Environmental Monitor Service immediately. WE will not be responsible for shortages against the packing list unless they are reported

promptly.

EMS will not be responsible for shortages against the packing list unless they are reported within 3 days of receiving of your

shipment.

SECTION 1 INSTALLATION CONSIDERATIONS

BEFORE START UP

You must complete the following before start up is attempted.

•Check that all parts have the identical serial numbers.

•Measure and record flange -to-flange distance to verify it is the same as final check out sheet.

•If you are using a recorder, DAS, etc., DO NOT CONNECT THEM NOW. Outputs and inputs from

other sources should be left off until system has been completely checked according to the following instructions.

After system operation has been verified connect and test external connections.

•Read the instructions first to familiarize yourself with the instrument before attempting start up.

•The air purge and Weather cover system, Transceiver, Retro reflector, Service module must be installed and power

applied.

•Control unit must be installed and wired to the service module and customers equipment as applicable.

•All wiring and mechanical installations must be complete per drawings provided in this manual. All wiring must be

checked and power applied to both the control unit and the stack maintenance module.

•Beam Alignment procedure has been completed.

SECTION 2 TRANSCEIVER_ RETRO INSTALLATION

WARNING! CONTROL UNIT, TRANSCEIVER & RETRO SERIAL NUMBERS MUST

MATCH.

1) Before installing the Transceiver, Retro reflector or any type of weather cover remove the air plenum from both

the Transceiver and retro reflector. Removal will make the installation easier and less chance of damage while

mechanical attachment of the air plenums and optional weather covers when provided.

2) If the transceiver and retro reflector have been shipped from the factory with the air plenum attached, un-clip both

hold down latches, swing open and lift up & off the hinge pins. Place the Transceiver and retro in a safe place.

3) The air plenum is attached to the customer supplied 3" pipe flange by four 2 1/2" long 5/8-11 bolts. Working from

the 3" flange the correct assembly is; gasket then air plenum.

4) If you have weather covers remove the two (2)-weather cover hood hinge pins located on the upper right and left

hand corner of the hood. The air plenum and weather cover are attached to the 3" pipe flange by four (4) 2 1/2"

long 5/8-11 bolts. Working from the 3" flange the correct assembly is; gasket, weather cover mounting plate,

gasket, mating flange & air plenum. Place the 5/8-11 bolt through the top hole of the middle plate. Place a flat

washer between the middle plate and mating flange and pass the bolt through. Slip a split lock washer over the

bolt and secure with a nut.

Repeat for the remaining

three mounting bolts.

5) Any wiring or air hoses can be

connected now.

TRANSCEIVER AND RETRO REFLECTOR ASSEMBLY

6) Attach the Transceiver and Retro reflector to the air

plenum assembly by placing them on the hinge pins.

7) Close transceiver & retro and secure in place with

the two hold down latches.

8) The air-purge blowers should be powered up at this

time to prevent stack particulate from accumulating

in the nipple and air-purge housing.

Caution: If installed location has a positive pressure the air-purge

system must be used continuously during installation to prevent process gases from contaminating optical surfaces or over heating

instrument electronics. If the system is shut off for more than momentary interruptions, the instrument may be damaged. Failure to

provide continuous air-purge may void the warranty.

All wiring from the control unit to the transceiver should be completed at this time.

NOTE: THE AIR PLENUM ASSEMBLY FOR BOTH TRANSCEIVER AND RETRO MUST BE INSTALLED AS BELOW, I.E. THE PINS ON

THE LEFT SIDE POINTING UP!

BEAM ALIGNMENT PROCEDURE

Note: Alignment cannot be done unless the power is applied to the stack mounted service module. The control unit does not have to

be connected or powered. For alignment accuracy, the stack should be at normal temperature.

9) If not already on, turn on the power to all air purge systems and service module.

10) Align the Reflector mating flange so it is plumb and parallel to the 3" 150# mounting flange. Use the 3 adjusting

nuts on the air purge plenum flange until this is accomplished. The adjusting nuts have nylon locking inserts to

prevent loosening by vibration.

11) Move to the Transceiver, and determine monitor alignment by looking through the viewing port located on the rear

of the transceiver and observing whether the beam image is in the center of the cross hair (bulls-eye).

SECTION 3 OFF STACK ZERO CALIBRATION

This procedure may be used if: A clear stack condition is not possible and the zero appears to be incorrect or if the flange to flange

distance on site are different than the original factory set up.

1. Remove the transceiver and retro reflector from

the hinge pins, remove the service module and

install the system on E.M.S. Opacity portable off

stack test stands (p/n 2788) and at the correct

flange to flange distance plus 11 inches. The

additional 11 inches compensates for air plenum

spacing, as the air plenums are not used for the

off stack zero calibration. This measurement is

referred to as “plenum to plenum

measurement”.

2. Clean transceiver and retro windows.

3. Connect the control unit with the control to

service module test cable kit (p/n 1469) and apply

power to the system.

4. The retro reflector must be level.

5. Follow instruction for "Routine Clear stack calibration”

6. If “routine Clear stack calibration” had to be performed proceed to cal zero reflector adjustment.

ROUTINE CLEAR PATH ADJUSTMENT

•clear condition across the monitor path length is needed

before adjustments can be made.

•Navigate to the setup screen, when asked for password

enter 5566

•Scroll down to “clear value, span value page” and press

toinput clearvaluepercentage.

•Oncedesiredclearstackvalueisentered, press to store

value.

•Clearstackprocedureisnowcomplete

•press toreturntomaindisplayscreen

•Note:itiscommontohavetoadjustcalzeroirisafterclearstack

procedureisperformed.Refertozeroreflectoradjustment

procedure.EMSVol.4section6

Environmental Monitor Service, Inc. is available to assist you, call our service department at (203) 935-0102 or Email:

[email protected] for details and to schedule start up.

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