Endo CRL-2000 Series Bedienungsanleitung

Supply this manual to the user.

INSTRUCTION MANUAL

CABLE REEL

CRL - 2000 SERIES

CRL - 3000 SERIES

・

・・

・Read this manual before use.

・

・Keep this manual available.

ENDO KOGYO CO., LTD

RM-10548b

Issued on Apr 2015

Copied digital data

from http://www.endo-kogyo.co.jp/

The copyright for this manual belongs to Endo Kogyo Co., Ltd.

The manual is provided for the limited purpose of supporting the safe and proper use of

the product. It cannot be used for other purposes.

The customer may not use or make copies of this manual, in whole or in part, outside of

this purpose without receiving prior consent from Endo Kogyo Co., Ltd.

The customer is also prohibited from translating or modifying the content of the manual,

in whole or in part.

The content described in the manual is subject to change without advance notice.

Please note this in advance.

November 2019 ENDO KOGYO CO., LTD.

Copied digital data

from http://www.endo-kogyo.co.jp/

SAFETY ALERT SYMBOL AND ALERT SIGNS

Please read this manual carefully and follow its instructions.

The SAFETY ALERT SYMBOL ), WARNING, CAUTION,

and NOTE carry special messages.

This SAFETY ALERT SYMBOL is used to all your attention

to items or operations that ould be dangerous to you or other persons using

this equipment.

Please read these messages and follow these instru tions arefully.

: WARNING indi ates a hazardous situation whi h,

if not avoided, ould result in death or serious injury.

: CAUTION indi ates a hazardous situation whi h,

if not avoided, ould result in minor or moderate injury,

damage or destru tion of the equipment and others.

NOTE：

：：

：NOTE indi ates a spe ial instru tion in operation or maintenan e.

Copied digital data

from http://www.endo-kogyo.co.jp/

Contents

1. Safety instruction ························································ 1

2. Terminolo y definitions ·························································································· 3

3. Product description ································································································ 4

3-1. Models and specifications

3-2. Names of main parts

4. Installation ············································································································7

4-1. Checks before installation

4-2. Installation

4-3. Ground connection work

5. Cable connection ····································································································8

5-1. Calculation of required cable len th on windin side

5-2. Cable connection

6. Sprin tension adjustment ····················································································11

6-1. Relationship between windin torque and drum turns

6-2. Standard value of initial sprin turns and calculation for upper limit of

initial sprin turns.

6-3. Initial tension settin

7. Measures a ainst uneven windin ·········································································13

7-1. Checks before adjustments

7-2. Adjustments

8. Safety instructions on use ·····················································································14

9. Special accessories ·······························································································14

10. Periodic inspections ····························································································15

10-1. Visual inspections

10-2. Slip rin inspections

10-3. Stora e

11. Troubleshootin ··································································································17

12. Brush and slip rin replacement ··········································································18

12-1. Brush replacement

12-2. Brush holder replacement

12-3. Slip rin replacement

13. Sprin replacement ····························································································20

13-1. Disassembly of slip rin assembly and bracket

13-2. Disassembly and reassembly accordin to sprin structure

13-3. Common reassembly method

13-4. Sprin disposal1

14. Parts List ···········································································································32

Copied digital data

from http://www.endo-kogyo.co.jp/

1 Safety instructions

Re ardin name plates, warnin labels and labels:

・Never remove or defa e any name plates, warning labels or labels whi h are atta hed to

the body.

The operator should always observe them.

Re ardin installation (pa e 8):

・Never use in ignitable or explosive atmospheres.

・

・・

・Take suffi ient are not to kno k or drop the reel when handling.

Never use the arm of the guide roller (spe ial a essories) to lift the reel.

Re ardin round connection work (pa e 9):

・

・・

・Ele tri sho k hazard.

Do the ground onne tion work.

・

・・

・Never onne t the earth line to the following:

Gas pipes, et . : Danger of ignition or an explosion.

Phone lines / lightning rods : Danger of being stru k by lightning.

Along plasti water pipes : Does not a t as an earth.

Re ardin cable connection (pa e 10):

・

・・

・Ele tri sho k hazard.

Turn off the power before arrying out any work.

・

・・

・Do not install able to drum more than 2-3 times round.

(2-3 times means winding length & initial spring turns)

Make free spa e in drum, otherwise able ould spill out from drum over.

If able spilled, it auses a idents as a able utting.

・

・・

・When used for verti al lift or horizontal stret h appli ations, in order to prevent severing

of the able and then a fall in ase of a spring breakage, prote t the able by wrapping

rubber or the like around the able portion whi h onta ts with the oblong hole in the

drum over.

・

・・

・Che k the wire onne tions are sound and there are no wiring errors.

・

・・

・Never allow the able (leads) onne ted to the terminal plate to protrude over 15mm from

the terminal plate upper surfa e.

・

・・

・Leave suffi ient room for onne ting the able (leads) to the brushes so as not to apply

ex essive for e to the brushes.

・

・・

・Se urely tighten the ross re essed head s rews to atta h the dust proof over and the

onne tor nut to prevent rain penetration.

Take suffi ient are not to damage the seal ring during any work.

Copied digital data

from http://www.endo-kogyo.co.jp/

Re ardin initial tension settin (pa e 14):

・

・・

・Never let go of the drum during any work.

When released, the drum suddenly rotates, possibly ausing personal injury.

・

・・

・After setting the initial tension, wire onne tion requires more than 2 people to se ure

the drum and onne t the able.

Safety instructions on use (pa e 15):

・

・・

・Never approa h the moving parts during operation.

There is a danger of being aught up.

・

・・

・Turn off the power immediately in ase of any trouble to avoid the problem es alating.

・

・・

・Never use the reel when damaged or abnormal sound/vibration o urs.

・

・・

・Never alter the reel or its a essories.

・

・・

・Never let go of or unfasten the able from the fixed points when the able is pulled out.

The able will rewind suddenly, possibly ausing personal injury.

・

・・

・Use within the rated values of the operating voltage and urrent.

Refer to the name plate atta hed to the body.

・

・・

・Never pull out the able past the winding length. Always leave 2 - 3 dead turns

on the drum. (To the sign of red tape)

Put sign (red tape) on the 2 – 3 dead turns when installing or repla ing the able.

Re ardin periodic inspections (pa e 17):

・

・・

・Periodi ally inspe t the reel and repla e any worn or damaged parts.

Carefully he k the able has no damage.

・

・・

・If a malfun tion is found during a periodi inspe tion, never reuse the reel but repair

immediately.

・

・・

・Allow the able to fully wind onto the drum to give the minimum winding tension before

arrying out inspe tions.

・

・・

・Ele tri sho k hazard.

Turn off the power before removing the dust proof over.

・

・・

・Verify safety using some kind of ele tri al test sensor before arrying out inspe tions.

・

・・

・Always put up an instruction sign ("Equipment being inspected", "Do not turn on the power",

etc.) before carrying out periodic inspections or repair.

・

・・

・Ta e care as the slip ring assembly can still be very hot even if the power is cut.

・

・・

・Always use genuine parts for replacement.

・

・・

・Test the insulation after the reel has been stored for a long time.

Copied digital data

from http://www.endo-kogyo.co.jp/

Regarding brush and sli ring re lacement ( age 20):

・

・・

・Electric shoc hazard.

Turn off the power and verify safety using some ind of electrical test sensor before carrying out

replacement.

・

・・

・Allow the cable to fully wind onto the drum to give the minimum winding tension before

carrying out replacement.

・

・・

・Always put up an instruction sign ("Equipment being inspected", "Do not turn on the power",

etc.) before carrying out periodic inspections or repair.

・

・・

・Take are as the slip ring assembly an still be very hot even if the power is ut.

・

・・

・After part repla ement, test the insulation before onne ting the able.

・

・・

・Che k the ondu tion of ea h able ore after able onne tion.

Re ardin sprin replacement (pa e 22):

・

・・

・Ele tri sho k hazard.

Turn off the power and verify safety using some kind of ele tri al test sensor before

arrying out repla ement.

・

・・

・When dis onne ting the mating equipment side wiring on the able winding side, the drum

may suddenly rotate.

Allow the able to fully wind onto the drum to give the minimum winding tension, then

dismantle the mating equipment side wiring with more than 2 people to se ure the drum

and dismantle the wiring.

Allow the dismantled able to wind around the drum, slowly turning the drum until the

winding tension in the drum is released.

・

・・

・Never disassemble until the reel's winding tension is released.

The spring will burst out and ause personal injury.

・

・・

・Never disassemble using any other disassembly pro edure.

If disassembled in orre tly, the spring will burst out and ause personal injury.

・

・・

・Never remove the spring from the spring ase.

If removed, the spring will expand explosively and ause personal injury.

・

・・

・Treat and dispose of the spring a ording to the instru tions.

・

・・

・Always put up an instruction sign ("Equipment being inspected", "Do not turn on the power",

etc.) before carrying out periodic inspections or repair.

Copied digital data

from http://www.endo-kogyo.co.jp/

2 Terminology definitions

The terminolo y used in this manual will be explained here.

If there is any terminolo y which is unclear or not included in this section, please contact

our company.

Windin methods: Fi ure 1

Forward windin : The windin direction when Fi ure 2

viewed from the bracket side is

ri ht (clockwise).

Reverse windin : The windin direction when

viewed from the bracket side is

left (counterclockwise).

Forward seatin : The installation plate (base plate)

is located under the drum.

Reverse seatin : The installation plate (base plate)

is located on the opposite side of the drum. Fi ure 3

C-class round,

connection work: applied to non-char in parts of electric

equipment or cable metal jackets, the round

resistance of which should be 10 ohms or less.

Dead turns : The 2-3 turns of cable wrapped around

the drum other than the used windin len th.

Initial sprin turns : The applied initial tension to the sprin .

The initial tension is required for windin the cable on the drum.

Ｒｅｖｅｒｓｅ

ｓｅａｔｉｎｇ

Ｆｏｒｗａｒｄ

ｓｅａｔｉｎｇ

Ｖｉｅｗｆｒｏｍ

ｔｈｅｂｒａｃｋｅｔ

ｓｉｄｅ．

Ｆｏｒｗａｒｄ

ｗｉｎｄｉｎｇ

（Ｃｌｏｃｋｗｉｓｅ）

Ｒｅｖｅｒｓｅ

ｗｉｎｄｉｎｇ

（Ｃｏｕｎｔｅｒ

ｃｌｏｃｋｗｉｓｅ）

Ｈｏｒｉｚｏｎｔａｌｄｒａｇ，ｔｗｏ－ｗａｙｐａｙｏｕｔ

Ｖｅｒｔｉｃａｌ

ｌｉｆｔ

Ｈｏｒｉｚｏｎｔａｌｒｅｔｒｉｅｖｅ

Ｈｏｒｉｚｏｎｔａｌｓｔｒｅｔｃｈ

Ｖｅｒｔｉｃａｌ

ｒｅｔｒｉｅｖｅ

Ｖｅｒｔｉｃａｌ

ｌｉｆｔ

Ｈｏｒｉｚｏｎｔａｌｒｅｔｒｉｅｖｅ，ｔｗｏ－ｗａｙｐａｙｏｕｔ

Ｈｏｒｉｚｏｎｔａｌｄｒａｇ

Ｈｏｒｉｚｏｎｔａｌｓｔｒｅｔｃｈ

Ｖｅｒｔｉｃａｌ

ｒｅｔｒｉｅｖｅ

ＭｏｖｉｎｇｒｅｅｌＦｉｘｅｄｒｅｅｌ

Copied digital data

from http://www.endo-kogyo.co.jp/

3 Product Description

3-1. Models and specifications

(1) Models

Please observe the name plate attached to the main body.

Refer to Fi ure 5 (pa e 7) for the attached location.

Fi ure 4

MODEL: The product model is shown.

Please check if this manual

matches with the product.

Refer to Table 1.

CAP'Y: The slip rin capacity is shown.

■ Model description

CRL - 2A 2 05 W - 1 R

Series Drum size Drum cover Sprin Sprin Installation Windin

name and width size type combination plate direction

Drum size and width

Code 2 2A

3 3A

Size 200

200

230

240

Width 75 110

75 110

127

Drum cover size

Code 2 3 4 5

Size 292

350

440

510

Sprin type

Sprin code 05 10 09 16 32

Number of sprin s 05×1

05×2

09×1

16×1

16×2

Total sprin torque

N・m {k f・m}

4.9

{ 0.5 }

9.8

{ 1.0 }

8.8

{ 0.9 }

15.6

{ 1.6 }

31.4

{ 3.2 }

Sprin combination

Code None

W T

Number of sets 1 2 3

Installation plate

None 1

Forward seatin Reverse seatin

Windin direction

None R

Forward windin

Reverse windin

Ｓｌｉｐｒｉｎｇｃａｐａｃｉｔｙ

Ｍａｎｕｆａｃｔｕｒｅｄｄａｔｅ

Ｓｅｒｉａｌ

Ｍｏｄｅｌ

Copied digital data

from http://www.endo-kogyo.co.jp/

(2) Specifications

Table 1

Model

Maximum

sprin

torque

N・m

{ k f・m }

Calculated

maximum

sprin

tension

N { k f }

Total

number of

sprin

turns

Sprin

structure

Reference

mass

CRL-2205

CRL-2205-R

4.9

{ 0.5 }

{ 5.0 } 20 A 10

CRL-2305

CRL-2305-R

4.9

{ 0.5 }

{ 5.0 } 20 A 11

CRL-2A210

CRL-2A210-R

9.8

{ 1.0 }

{10.0 } 20 D 13

CRL-2A205W

CRL-2A205W-R

4.9

{ 0.5 }

{ 5.0 } 39 C 13

CRL-2A305W

CRL-2A305W-R

4.9

{ 0.5 }

{ 5.0 } 39 C 14

CRL-3316

CRL-3316-R

15.6

{ 1.6 }

132

{13.5 } 13 A 13

CRL-3A316W

CRL-3A316W-R

15.6

{ 1.6 }

132

{13.5 } 26 C 16

CRL-3A309W

CRL-3A309W-R

8.8

{ 0.9 }

{ 7.5 } 38 C 16

CRL-3416

CRL-3416-R

15.6

{ 1.6 }

132

{13.5 } 13 A 14

CRL-3409

CRL-3409-R

8.8

{ 0.9 }

{ 7.5 } 19 A 14

CRL-3A416W

CRL-3A416W-R

15.6

{ 1.6 }

132

{13.5 } 26 C 18

CRL-3A409W

CRL-3A409W-R

8.8

{ 0.9 }

{ 7.5 } 38 C 18

NOTICE : The reference mass shown in the table is for a slip rin capacity of 30A×3P,

and does not include accessories such as the uide rollers, turn table and

ratchet mechanism.

※ The method for sprin replacement is different dependin on the sprin structure.

Refer to chapter 13. (pa e 22) "Sprin replacement".

■ Workin conditions

Application area : eneral outside conditions

Surroundin temperature : - 10℃ to + 50℃

Copied digital data

from http://www.endo-kogyo.co.jp/

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Endo Werkzeuge Handbücher

Endo

Endo CRL-4000 Series Bedienungsanleitung

Endo

Endo HR-4000 Series Bedienungsanleitung

Endo

Endo HR-2000 Series Bedienungsanleitung

Endo

Endo ERL-3 Bedienungsanleitung

Beliebte Werkzeuge Handbücher anderer Marken

Martor

Martor SECUNORM 175 Bedienungsanleitung

ERKCO

ERKCO 1000 Bedienungsanleitung

jbc

jbc N4473 Bedienungsanleitung

FEINMETALL

FEINMETALL FZWZ-SET-001 Bedienungsanleitung

Worx Professional

Worx Professional Sonicrafter WU676 Bedienungsanleitung

Gage Bilt

Gage Bilt GB713SH Bedienungsanleitung

Hilti

Hilti DX 9-ENP Bedienungsanleitung

norbar

norbar NORTRONIC 34399 Bedienungsanleitung

BGS technic

BGS technic 8578 Bedienungsanleitung

Makita

Makita DHR241 Bedienungsanleitung

Motor Guard

Motor Guard JMB-1250 Bedienungsanleitung

Power Adhesives

Power Adhesives 805-12 Bedienungsanleitung

Clemco

Clemco 24189 Bedienungsanleitung

VVG

VVG VNG 903 Series Bedienungsanleitung

Hilti

Hilti FX 3-A Bedienungsanleitung

Grizzly

Grizzly H6472 Bedienungsanleitung

axing

axing BWZ 5-02 Bedienungsanleitung

Dh-Robotics

Dh-Robotics RGI-100 Anleitung zur Verwendung