Endress+Hauser Ceraphant T PTC31 Bedienungsanleitung

KA225P/00/en/09.08

71063801

Release 1.03

Operating Instructions

Ceraphant T PTC31, PTP31, PTP35

Pressure Switch

Table of contents Ceraphant T PTC31, PTP31, PTP35

2Endress+Hauser

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Installation, commissioning and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 Device identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.1 Incoming acceptance, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.3 Process connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.4 Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.1 DC voltage version with M12 connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.2 DC voltage version with valve connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.3 DC voltage version with cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.1 On-site operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.2 Operation with personal computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.1 Process connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.2 Welding bosses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.4 Operation with ReadWin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

7 Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7.1 Errors and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7.2 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.4 Change status (release) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.5 Change status - history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

8 Most important technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.1 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.2 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.3 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

9 Dangerous Goods sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Ceraphant T PTC31, PTP31, PTP35 Safety instructions

Endress+Hauser 3

1 Safety instructions

1.1 Designated use

The Ceraphant T is a pressure switch for measuring and monitoring absolute and gauge

pressures. The device has been safely built with state-of-the-art technology and meets the

applicable requirements and EC Directives. It can, however, be a source of danger if used

incorrectly or for anything other than the designated use.

1.2 Installation, commissioning and operation

Installation, electrical connection, commissioning, operation and maintenance of the measuring

system must be carried out by trained, qualified specialists authorised to perform such work by

the facility's owner-operator. The specialist must have read and understood these Operating

Instructions and must follow the instructions they contain. The device may only be modified and

repair work carried out if this is explicitly permitted in the Operating Instructions. Damaged

devices which could be a source of danger may not be commissioned and must be labelled and

identified as defective.

1.3 Operational safety

Explosion-hazardous areas:

The Ceraphant T is not approved for use in Ex-areas.

1.4 Return

The following procedures must be carried out before a device is returned to Endress+Hauser:

• Always enclose a fully completed “Declaration of Contamination” form with the device. Only

then can Endress+Hauser transport and examine a returned device. A copy of the

“Declaration of Contamination” can be found on the second last page of these Operating

Instructions.

• Remove all fluid residues. This is particularly important if the fluid is hazardous to health, e.g.

flammable, toxic, caustic, carcinogenic, etc.

#Warning!

Do not return a measuring device if you are not absolutely certain that all traces of hazardous

substances have been removed, e.g. substances which have penetrated crevices or diffused

through plastic.

Device identification Ceraphant T PTC31, PTP31, PTP35

4Endress+Hauser

2 Device identification

2.1 Nameplate

To identify your device, compare the complete order code and the version information on the

delivery papers with the data on the nameplate.

P01-PTx3xxxx-18-xx-xx-xx-001

Fig. 1: Explanation of the nameplate - see table below

Notes:

• The release number indicates the change status of the device. A change in the last two figures

does not have any affect on the compatibility - see also section 7.

• The MWP (maximum working pressure) is specified on the nameplate. This value refers to a

reference temperature of +20 °C (68 °F) and may be applied to the device for an unlimited

time.

The test pressure (Over Pressure Limit OPL) corresponds to 1.5 times the MWP and may be

applied for a limited time only in order to avoid lasting damage.

10 10 10

Ceraphant T

Made in Germany D-79689 Maulburg

TAG:

Mat:

Ser.-No.:

Rel.:

Order Code:

MWP:

I out:

L–

L+

1 Order code 6 Degree of protection 11 Electronics

2 Serial number 7 Degree of protection 12 Current output

3 TAG number 8 Sensor range 13 Supply voltage

4 TAG number 9 Max. operating pressure 14 Connection diagram

5 Release number

(change status)

10 Wetted materials 15 Approvals

Ceraphant T PTC31, PTP31, PTP35 Installation

Endress+Hauser 5

3 Installation

3.1 Incoming acceptance, storage

• Incoming acceptance:

Check the packaging and the device for damage. Check that the goods delivered are complete

and nothing is missing.

•Storage:

Storage temperature -40...+85 °C (-40 to +185 °F)

3.2 Dimensions

P01-PTx3xxxx-06-xx-xx-xx-001

Fig. 2: Dimensions

M12x1 connector as per IEC 60947-5-2

M16x1.5 or ½ NPT valve plug as per DIN 43650A/ISO 4400

Cable 5 m (16.4 ft) long, cable outer diameter 7.7 mm (0,3 in); cores 4 x 0.2 mm2 (25 AWG),

PE 0.75 mm2 (18 AWG) reference pressure hose with outer diameter 2.5 mm (0.1 in)

➀Across flats AF 27 (for 400 bar / 6000 psi sensor AF 32)

A = process connections - see next section

All dimensions in mm (in)

ø 42.3 (1.67)

105 (4.13)

52 (2.05)

11 (0.43)

39 (1.54)

36 (1.42)

52 (2.05)

24 (0.94) 24 (0.94)

24 (0.94)

AAA

ø 38.5 (1.52)

65 (2.56)

mm (inch)

M 16x1.5 / ½ NPT

M 12x1 5 m (16,4 ft)

Installation Ceraphant T PTC31, PTP31, PTP35

6Endress+Hauser

3.3 Process connection

The following table illustrates the versions of Ceraphant T

A detailed overview of the process connections and their dimensions can be found in the

Technical Information TI384P.

Ceraphant

product family

PTC 31 PTP 31 PTP 35

P01-PTC31xxx-14-xx-xx-xx-001

P01-PTP31xxx-14-xx-xx-xx-001

P01-PTP35xxx-14-xx-xx-xx-001

Measuring cell With capacitive measuring cell

and ceramic measuring

diaphragm (Ceraphire®)

With piezoresistive measuring

cell and metallic measuring

diaphragm

With piezoresistive measuring

cell and metallic measuring

diaphragm for hygienic

applications

Field of application Measurement and monitoring

of absolute and gauge

pressures

Measurement and monitoring

of absolute and gauge

pressures

Measurement and monitoring

of absolute and gauge

pressures in hygienic

processes

Process connection Thread

- G ¼ female

- G ¼A and G ½A

- G ½A, bore 11 mm

- M 12x1.5

- 7/16-20 UNF

- ¼ FNPT and ½ MNPT

Thread

- G ¼ female

- G ¼A and G ½A

- G ½A, bore 11 mm

- M 12x1.5

- 7/16-20 UNF

- ¼ FNPT and ½ MNPT

- G ½A, flush mounted

Hygiene

- Clamp ½"- 2"

- G 1A

- Varivent F, N

- DIN 11851

- APV inline

- SMS 1½"

Measuring range 0...0.1 bar/1.5 psi

0...40 bar/600 psi

0...1 bar/15 psi

0...400 bar/6000 psi

0...1 bar/15 psi

0...40 bar/600 psi

Process

temperature

-40 °C...+100 °C

(-40 °F to +212 °F)

-40 °C...+100 °C

(-40 °F to +212 °F)

-40 °C...+100 °C

(-40 °F to +212 °F)

(135 °C/275 °F max. 1 hour)

Ceraphant T PTC31, PTP31, PTP35 Installation

Endress+Hauser 7

3.4 Installation instructions

For typical possibilities for installing the Ceraphant T - see the diagram below:

• Pressure measurement in gases (left)

Mount Ceraphant T with shut-off assembly above the sampling nozzle so that any condensate

can drain off into the process.

• Pressure measurement in steam (centre)

Mount Ceraphant T with U-pipe below the sampling nozzle. Fill the U-pipe with fill fluid

before commissioning.

• Pressure measurement in liquids (right)

Mount Ceraphant T below or at the same level as the sampling nozzle.

P01-PTx3xxxx-11-xx-xx-xx-001

Fig. 3: Possibilities for installing to measure pressure in gases, steam and liquids.

➀Ceraphant T

➁Shut-off assembly

➂ U-pipe

Mounting instructions:

• Do not mount the device in the product flow or at a point where it could be affected by

pressure pulses

• Calibration and functional testing are easier if the device is mounted downstream of a shut-off

assembly

• The orientation of the Ceraphant T can result in zero point shift, i.e. in an unpressurised state,

the measured value does not display zero. This zero point shift can be corrected - see

"Operation" section

• The on-site display can be rotated electronically 180° - see "Operation" section

• The housing can be rotated up to 310°

• Process connection G ½A, flush mounted, max. torque 40 Nm (with PTP31)

➀

➁

➂➂

➀

➁

➀

➁

Wiring Ceraphant T PTC31, PTP31, PTP35

8Endress+Hauser

4 Wiring

4.1 DC voltage version with M12 connector

P01-PTx3xxxx-04-xx-xx-xx-002

Fig. 4: Ceraphant T with M12x1 connector

A1: 1x PNP switch output

A2: 2x PNP switch outputs R1 and m(R2)

A2’: 2x PNP switch outputs R1 and m(diagnosis/break contact with adjustment "DESINA")

A3: PNP switch output with additional analog output

A3’: PNP switch output with additional analog output (PIN assignment with "DESINA" setting)

"Caution!

To avoid the analog input damaging of a PLC, do not connect the active PNP switch output of

the device to the 4...20 mA input of a PLC.

!Note!

DESINA (see chapter 5.1.3 Basic settings):

R2 = Diagnosis/break contact (more informations about DESINA see www.desina.de)

4.2 DC voltage version with valve connector

P01-PTx3xxxx-04-xx-xx-xx-003

Fig. 5: Ceraphant T with valve connector

B: 1x PNP switch output

4...20mA

L–

L–L–

L–

L+

L+L+

L+

4R1 ➀

Diag.R1

A1 A2

A2’

A3’

L–

L+

Ceraphant T PTC31, PTP31, PTP35 Wiring

Endress+Hauser 9

4.3 DC voltage version with cable

P01-PTx3xxxx-04-xx-xx-xx-004

Fig. 6: Ceraphant T with cable connection

C1: 1x PNP switch output

C2: PNP switch outputs R1 and m(R2)

C2’: PNP switch outputs R1 and m(diagnosis/break contact with adjustment "DESINA")

C3: PNP switch output with additional analog output

C3’: PNP switch output with additional analog output (assignment with "DESINA" setting)

Cable specification: all three versions 5-core, 4 x 0.2 mm2 (25 AWG), PE 0.75 mm2 (18 AWG)

–Core colours: BN = brown, BK = black, WH = white, BU = blue, GNYE = green/yellow

L–

L– L–

L–

L+

L+ L+

L+

R1 Diag.

4...20mA 4...20mA

R1 ➀

WH WH

GNYE GNYE

BU BU

BN BN

BK BK

C1 C2

C2’

C3 C3’

Operation Ceraphant T PTC31, PTP31, PTP35

10 Endress+Hauser

5Operation

5.1 On-site operation

The Ceraphant T is operated by means of three keys. The digital display and the light emitting

diodes (LED) support navigation in the operating menu.

P01-PTx3xxxx-19-xx-xx-en-003

Fig. 7: Position of operating elements and possibilities for display

Background illumination of the digital display:

–White = OK status

–Red = error status

Operating key

Communications jack

for personal computer

Digital display

Yellow LEDs for switching states

LED on = switch closed

LED off = switch open

LED for status

Green = ok

Red = error

Red/green-blinking

= warning

22.07

bar

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