Endress+Hauser Cerabar S PMC Series Bedienungsanleitung

cerabar S

Pressure Transmitter

Operating Instructions

BA187P/00/en/03.03

Software version 7.1

52016868

4...20 mA

Test

123

Hauser+Endress

The Power of Know How

Short Operating Instructions

– –

Remote operation

via Commuwin II

Local operation

Cerabar S

without/with display

Local operation via keys

Chapter 3.1

set MR

= required MR? Pressure

yes no

Chapter 4

Calibration with

keys

Chapter 6.2

Calibration

with

reference

pressure

Linearisation?

Chapter 6.3

Dry

calibration

Chapter 4

Locking/Unlocking

with keys

Level

or pressure?

Level

yes

Table Automatic

Linearisation

Chapter 6.4

Chapter 6.5 - 6.6

Locking and

other settings

Chapter 5.1

Commisioning the

measuring point

Chapter 5.2 - 5.3

Locking and

other settings

Chapter 4

Damping

Damping?

no yes

Short Operating Instructions Cerabar S

2Endress+Hauser

Table of Contents

Software History .......... 4

Notes on Safety ........... 7

1Introduction ............ 9

1.1 Measuring system . . . . . . . . 10

2Installation ............. 11

2.1 Mounting instructions without

diaphragm seal (PMC/PMP 731) . . 11

2.2 Mounting instructions with diaphragm

seal (PMC 631, PMP 635) . . . . . 13

2.3 Mounting accessories . . . . . . 14

2.4 Mounting position . . . . . . . . 15

2.5 Electrical connection . . . . . . . 16

3Operation ............. 18

3.1 On-site operation . . . . . . . . 18

3.2 Operation using the Universal HART

Communicator DXR 271 . . . . . . 19

3.3 Operation with Commulog VU 260 Z . 19

3.4 Operation with Commuwin II . . . . 20

4Local Operation ........... 21

4.1 Commissioning the measuring point . 21

4.2 Damping τ........... 23

4.3 Locking/unlocking operation . . . . 23

5Pressure Measurement ........ 24

5.1 Start-up with the Universal HART

Communicator DXR 271,

Commulog VU 260 Z or Commuwin II 24

5.2 Locking/unlocking operation . . . . 28

5.3 Measuring point information . . . . 29

6Level Measurement ......... 30

6.1 Start-up with the Universal HART

Communicator DXR 275,

Commulog VU 260 Z or Commuwin II 30

6.2 Calibration with reference pressure . 34

6.3 Dry calibration . . . . . . . . . 35

6.4 Linearisation . . . . . . . . . . 36

6.5 Locking/unlocking operation . . . . 39

6.6 Measuring point information . . . . 40

7Diagnosis and Trouble-Shooting .... 41

7.1 Diagnosis of errors and warnings . . 41

7.2 Current simulation . . . . . . . . 44

7.3 Reset . . . . . . . . . . . . . 44

7.4 Editing limits . . . . . . . . . . 46

8Maintenance and Repair ....... 48

8.1 Repair . . . . . . . . . . . . . 48

8.2 Mounting the display . . . . . . . 49

8.3 Exchanging the sensor module and

electronics . . . . . . . . . . . 50

8.4 Recalibration . . . . . . . . . . 51

8.5 Changing the gasket . . . . . . . 52

8.6 Replacement parts . . . . . . . . 52

9Technical Data ........... 54

10 Operating Matrix .......... 59

10.1 Matrix HART Commuwin II

(Software version 7.1) . . . . . . . 59

10.2 Matrix Universal HART Communicator

DXR 275 (Software version 7.1) . . . 60

10.3 Block diagram . . . . . . . . . . 60

10.4 Matrix Commuwin II INTENSOR

(Software version 5.0) . . . . . . . 61

10.5 Description of parameters . . . . . 62

Index ...............67

Cerabar S Table of Contents

Endress+Hauser 3

Software History

HART electronics

(operation using

Universal HART

Communicator DXR 275)

Note!

The entries in brackets indicate the matrix position in Commuwin II.

If you use the DXR 275 handheld terminal, you can access the parameter via Menu, see

Chapter 10.2 HART Matrix.

SW/

Device

and

Software

No.

Device

Revision

Changes

1.2 6512 1 2 –––––

3.0

from

09.94

6530 2 1 – Operation Mode (V3H0) "Level manual" extended.

New parameters for the "Level manual" mode:

Manual Level, Table Editing (V3H6),

Row No. Table (V3H7),

Input Level (V3H8),

Set Volume (V3H9).

– "Pressure before Bias", "Pressure after Bias" and

"Security Locking" parameters moved from the

Linearisation menu to the Service menu.

– "Set Simulation Current" (V7H1)

Simulation limits extended from 3.8 to 22 mA.

– "MIN Alarm" option for "Set Output Safety" (V0H8)

parameter no longer possible.

– Error and warning list extended.

5.0

from

12.98

6550 5 1 – "MIN Alarm" option for "Set Output Safety" (V0H8)

parameter available again.

– "Set Simulation Current" (V7H1) parameter:

Simulations limits again 3.6 to 22 mA.

7.0

from

10.00

6570 7 1 – Operation Mode (V3H0) "Pressure in %" extended.

– New "Alarm Current Max" (V9H4) parameter.

– Zero correction function:

New parameters for zero correction function,

refer to page 27

Zero Correction (V9H5),

Zero Correction Value (V9H6).

– Editing limits:

Refer to Chapter 7.4

– Download error E116, resettable using Reset 5140.

7.1

from

03.03

6571 7 2 – Parameter names changed

old →new (matrix position in brackets)

Set output safety →Alarm mode (V0H8)

• Min. (–10 %) →Min. alarm

• Max. (+110 %) →Max. alarm

• Continue →Value hold

Min. pressure →Peak hold P Min (V2H3)

Max. pressure →Peak hold P Max (V2H4)

Min. temperature →Peak hold T Min (V2H7)

Max. temperature →Peak hold T Max (V2H8)

Low Sensor Cal →Low Sensor Trim (V7H4)

High Sensor Cal →High Sensor Trim (V7H5)

Set max. current →Max. alarm current (V9H4)

Serial number →HART Serial number (VAH2)

– Calculation of the max. turn down changed.

Now: turn down = nominal value/set span,

previously: measuring range/set span

Note!

Software History Cerabar S

4Endress+Hauser

INTENSOR electronics

(operation using

Commulog VU 260 Z)

Note!

The "Zero Correction", "Editing Limits" and "Alarm Current MAX" functions are not included

in the INTENSOR electronice (software version 5.0).

SW/BA Device

and

Software

No.

VU 260 Z Changes

2.2 5422 1.7 –––––

4.0

from

08.95

6940 1.7 – Operation Mode (V3H0) "Level manual" extended.

New parameters for the "Level manual" mode:

Manual Level, Table Editing (V3H6),

Row No. Table (V3H7),

Input Level (V3H8,)

Set Volume (V3H9).

– "Pressure before Bias", "Pressure after Bias" and

"Security Locking" parameters moved from the

Linearisation menu to the Service menu.

– Error and warning list extended.

– "Set Simulation Current" (V7H1) parameter,

Simulations limits from 3.8 to 22 mA.

– "MIN Alarm" option for "Set Output Safety" (V0H8)

parameter no longer possible.

5.0

from

12.98

6950 1.8 – "MIN Alarm" option for "Set Output Safety"(V0H8) parameter

available again.

– "Set Simulation Current" (V7H1):

Simulation limits again from 3.6 to 22 mA

Note!

Cerabar S Software History

Endress+Hauser 5

6Endress+Hauser

Notes on Safety

Approved usageThe Cerabar S is a pressure transmitter used for measuring gauge or absolute pressure

depending on the version. You can display the measured pressure value as a level value

using the Commuwin II operating and display program or using the handheld operating

terminals for HART or INTENSOR.

Mounting,

commissioning,

operation

The Cerabar S has been designed to operate safely in accordance with current technical,

safety and EU standards. If installed incorrectly or used for applications for which it is

not intended, however, it is possible that application-related dangers may arise, e.g.

product overspill by incorrect installation or adjustment. For this reason, the instrument

must be installed, connected, operated and maintained by personnel that are authorised

by the user of the facility and who are suitably qualified. The manual must have been

read and understood, and the instructions followed. Modifications and repairs to the

device are permissible only when they are expressly approved in the manual. Pay

attention to the technical data on the nameplate.

Explosion hazardous

area

The measuring system used in the explosion hazardous area must comply with all existing

national standards. The instrument can be supplied with the following certificates as listed

in the table. A separate Ex-documentation is enclosed with the device and is an integral

part of this documentation. The installation regulations, connection values and Safety

Instructions listed in this document must be observed. The certificates are designated

by the first letter of the order code on the nameplate (see table below).

•Ensure that technical personnel are adequately trained.

•All measurement and safety regulations which apply to the measuring point are to

be observed.

Code Certificate Explosion protection

R Standard None

C ATEX ATEX II 3 G EEx nA II T5/T6

G ATEX ATEX II 1/2 G EEx ia IIC T4/T6

I ATEX PMP 731/PMP 635: ATEX II 2 G EEx d IIC T5/T6

PMC 731/PMC 631: ATEX II 2 G EEx d [ia] IIC T6

Q FM PMP 731/PMP 635:

FM Explosion proof Class I, II, III Div. 1, Groups A…G

O FM FM IS Class I, II, III, Div. 1, Groups A…G

U CSA PMP 731/PMP 635:

CSA Explosion proof Class I, II, III, Div. 1, Groups B…G

S CSA CSA IS Class I, II, III, Div. 1, Groups A…G

W TIIS TIIS IS Ex ia IIC T4/T6

Certificates for applications in

explosion hazardous areas

ENDRESS+HAUSER

CERABAR S PMC/PMP

Order No. PMC xxx –

Order No. PMP xxx –

Cerabar S Notes on Safety

Endress+Hauser 7

Safety Conventions and Symbols

In order to highlight safety-relevant or alternative operating procedures in the manual,

the following conventions have been used, each indicated by a corresponding icon in

the margin.

Notes on safety

Ignition protection

Electrical symbols

Symbol Meaning

Note!

A note highlights actions or procedures which, if not performed correctly, may indirectly affect

operation or may lead to an instrument response which is not planned.

Caution!

Caution highlights actions or procedures which, if not performed correctly, may lead to

personal injury or incorrect functioning of the instrument.

Warning!

A warning highlights actions or procedures which, if not performed correctly, will lead to

personal injury, a safety hazard or destruction of the instrument.

Device certified for use in explosion hazardous area

If the device has this symbol embossed on its name plate it can be installed in an explosion

hazardous area.

Explosion hazardous area

Symbol used in drawings to indicate explosion hazardous areas.

– Devices located in and wiring entering areas with the designation "explosion hazardous

areas" must conform with the stated type of protection.

Safe area (non-explosion hazardous area)

Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas.

– Devices located in safe areas still require a certificate if their outputs run into explosion

hazardous areas.

Direct voltage

A terminal to which or from which a direct current or voltage may be applied or supplied.

Alternating voltage

A terminal to which or from which an alternating (sine-wave) current or voltage may be

applied or supplied.

Grounded terminal

A grounded terminal, which as far as the operator is concerned, is already grounded by

means of an earth grounding system.

Protective grounding (earth) terminal

A terminal which must be connected to earth ground prior to making any other connection to

the equipment.

Equipotential connection (earth bonding)

A connection made to the plant grounding system which may be of type e.g. neutral star or

equipotential line according to national or company practice.

Note!

Caution!

Warning!

Safety Conventions and Symbols Cerabar S

8Endress+Hauser

1 Introduction

ApplicationsThe Cerabar S pressure transmitter measures the pressure of gases, steam/vapour and

liquids and can be used in all areas of chemical and process engineering.

Operating principle

Ceramic sensor

The system pressure acts directly on the

rugged ceramic diaphragm of the pressure

sensor deflecting it by a maximum of 0.025

mm. A pressure-proportional change in the

capacitance is measured by the electrodes

on the ceramic substrate and diaphragm.

The measuring range is determined by the

thickness of the ceramic diaphragm.

Metal sensor

The process pressure deflects the

separating diaphragm with a filling liquid

transmitting the pressure to a resistance

bridge. The bridge output voltage, which is

proportional to pressure, is then measured

and processed.

Level measurement

The hydrostatic pressure of a column of

liquid enables its level to be measured

continuously by a pressure transmitter if the

density ρof the liquid is known.

0 - 10 bar

0 - 10 bar 0 - 10 bar

Version with

thread

PMC 731

PMP 731

Version with

diaphragm seal

for flange mounting

PMP 635

Version with

diaphragm seal

for hygienic applications

PMC 631

BA187Y04

Figure 1.1

Examples of the Cerabar S

pressure transmitter

BA187Y05

Ceramic

support

Electrode

Resistance

bridge

Filling fluid

Diaphragm

Ceramic

measuring cell

Metallic

measuring cell

Figure 1.2

Ceramic and metallic measuring cell

h = p

hydr

•

Cerabar S 1 Introduction

Endress+Hauser 9

1.1 Measuring system

The complete measuring system consists of

•Cerabar S pressure transmitter with 4…20 mA signal output

•optional four-character pressure display

•supply voltage for non-hazardous area: 11.5…45 V DC,

EEx ia: 11.5…30 V DC, EEx d and EEx d[ia]: 13…30 V DC, EEx nA: 11.5…36 V DC

For electronic versions with HART or INTENSOR protocol, a digital communication signal

is superimposed on the signal current and is used for remote calibration.

These instruments have additional functions also to measure level.

Operation can be carried out using:

•the Commuwin II operating program

•the universal HART Communicator DXR 275 (HART protocol)

•the Commulog VU 260 Z handheld terminal (INTENSOR protocol)

0 - 10 bar

Cerabar S

with display

4…20 mA

BA187Y06

Supply voltage,

e.g. with

transmitter

power supply

unit RN 221N

Figure 1.3

Cerabar S measurement system

with display

1 Introduction Cerabar S

10 Endress+Hauser

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Endress+Hauser Sender Handbücher

Endress+Hauser

Endress+Hauser cerabar S Bedienungsanleitung

Endress+Hauser

Endress+Hauser Liquisys M CPM 223 Bedienungsanleitung

Endress+Hauser

Endress+Hauser cerabar S PROFIBUS-PA Bedienungsanleitung

Endress+Hauser

Endress+Hauser Proline 500 PROFIBUS PA Technische Daten

Endress+Hauser

Endress+Hauser Liquisys M CPM253 Bedienungsanleitung

Endress+Hauser

Endress+Hauser Liquisys M CLM223/253 Bedienungsanleitung

Endress+Hauser

Endress+Hauser iTEMP TMT187 Bedienungsanleitung

Endress+Hauser

Endress+Hauser AT1000 AT1 Bedienungsanleitung

Endress+Hauser

Endress+Hauser iTEMP TMT86 Technische Daten

Endress+Hauser

Endress+Hauser Flowmeter Proline 300 Technische Daten

Endress+Hauser

Endress+Hauser Prosonic S FMU90 Handbuch

Endress+Hauser

Endress+Hauser Heat Technische Daten

Endress+Hauser

Endress+Hauser Proline 300 Technische Daten

Endress+Hauser

Endress+Hauser iTEMP TMT82 Bedienungsanleitung

Endress+Hauser

Endress+Hauser iTEMP TMT182 Bedienungsanleitung

Endress+Hauser

Endress+Hauser cerabar S Bedienungsanleitung

Endress+Hauser

Endress+Hauser OTMT85 Bedienungsanleitung

Endress+Hauser

Endress+Hauser CM14 Bedienungsanleitung

Endress+Hauser

Endress+Hauser FHX50 Bedienungsanleitung

Endress+Hauser

Endress+Hauser Cerabar M PMP51 Bedienungsanleitung

Endress+Hauser

Endress+Hauser L20221 Technische Daten

Endress+Hauser

Endress+Hauser Liquisys M CUM 223 Bedienungsanleitung

Endress+Hauser

Endress+Hauser HART iTEMP TMT142B Bedienungsanleitung

Endress+Hauser

Endress+Hauser HMX50 Bedienungsanleitung

Beliebte Sender Handbücher anderer Marken

NIVELCO

NIVELCO EasyTREK SCA-300 Series Betriebsanleitung

Honeywell

Honeywell 5816WMBR Bedienungsanleitung

Kamstrup

Kamstrup READy MTU Betriebsanleitung

Omega

Omega ZW Series Bedienungsanleitung

ABB

ABB Field 264H Leitfaden

Alinco

Alinco DJ-V17T Bedienungsanleitung

Dejero

Dejero EnGo 3x Bedienungsanleitung

Rosemount

Rosemount 4600 Bedienungsanleitung

Speaka Professional

Speaka Professional 2342740 Bedienungsanleitung

trubomat

trubomat GAB 1000 Bedienungsanleitung

Teledyne Analytical Instruments

Teledyne Analytical Instruments LXT-380 Bedienungsanleitung

Rondish

Rondish UT-11 Bedienungsanleitung

MG 10JRE Bedienungsanleitung

Burkert

Burkert 8177 Bedienungsanleitung

Firetide

Firetide HotPort 3203 Handbuch

Tele Radio

Tele Radio T9-02 Bedienungsanleitung

Rotronic

Rotronic HygroFlex HF3 Series Bedienungsanleitung

Jamara

Jamara FCX6 Pro Tel Bedienungsanleitung

Endress+Hauser cerabar S PMC Series Bedienungsanleitung

Beliebte Sender Handbücher anderer Marken