Endress+Hauser Easytemp TSM 470 G Bedienungsanleitung

BA 164R/24/ae/04.04 easytemp™

TSM 470 G /

TSM 470 F / TSM 470 P

compact RTD transmitter

Operating instructions

Compact RTD transmitter

2Endress+Hauser

Safety message

Instructions and procedures in the operating instructions may require special precau-

tions to ensure the safety of the personnel performing the operations. Information that

potentially raises safety issues is indicated by safety pictograms and symbols. Please

refer to the safety messages before performing an operation preceded by pictograms

and symbols, see chapter 1.5.

Though the information provided herein is believed to be accurate, be advised that the

information contained herein is NOT a guarantee of satisfactory results. Specifically, this

information is neither a warranty nor guarantee, expressed or implied, regarding

performance; merchantability, fitness, or other matter with respect to the products; and

recommendation for the use of the product / process information in conflict with any

patent. Please note that the manufacturer reserves the right to change and / or improve

the product design and specifications without notice.

#Warning!

Failure to follow these installation guidelines could result in death or serious

injury.

– Make sure only qualified personnel perform the installation.

Process leaks could result in death or serious injury.

– Do not remove the compact RTD transmitter while in operation.

– Install and tighten compact RTD transmitter before applying pressure.

Electrical shock could cause death or serious injury.

– Use extreme caution when making contact with the M12 plug-in micro-connector.

Brief overview

Using the following short form instructions you can commission your system easily and

swiftly:

Safety notes Page 4

⇓

Installation Page 7

⇓

Wiring Page 9

⇓

Display and operating elements

Preparing the communication with PC configuration software

Page 10

⇓

Instrument configuration (including a description of the unit

functions)

A complete description of all the functions as well as a detailed

overview of the functionality can be found in this chapter.

Page 11

Compact RTD transmitter Endress+Hauser

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Table of contents

1 Safety notes . . . . . . . . . . . . . . . . . . . . 4

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Installation, commissioning and operation . . . 4

1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . 5

1.4 Returns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.5 Safety pictograms and symbols . . . . . . . . . . . 5

2 Identification . . . . . . . . . . . . . . . . . . . 6

2.1 Unit identification . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Delivery contents . . . . . . . . . . . . . . . . . . . . . . . 7

2.3 Registered trademarks . . . . . . . . . . . . . . . . . . 7

3 Installation. . . . . . . . . . . . . . . . . . . . . 7

3.1 Installation conditions . . . . . . . . . . . . . . . . . . . 7

3.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.2 Measurement unit connection . . . . . . . . . . . . . 9

4.3 Potential equalization . . . . . . . . . . . . . . . . . . . . 9

5 Operation . . . . . . . . . . . . . . . . . . . . . 10

5.1 Communication . . . . . . . . . . . . . . . . . . . . . . . 10

6 Commissioning . . . . . . . . . . . . . . . . 11

6.1 Installation and function check . . . . . . . . . . . 11

6.2 Switch on the device . . . . . . . . . . . . . . . . . . . 11

6.3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 11

7 Maintenance . . . . . . . . . . . . . . . . . . 13

8 Accessories . . . . . . . . . . . . . . . . . . . 13

9 Trouble-shooting. . . . . . . . . . . . . . . 14

9.1 Trouble-shooting instructions . . . . . . . . . . . . 14

9.2 Application errors without messages . . . . . . 14

9.3 Returns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

9.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

9.5 Software history . . . . . . . . . . . . . . . . . . . . . . . 15

10 Technical Data. . . . . . . . . . . . . . . . . 16

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Safety notes Compact RTD transmitter

4Endress+Hauser

1 Safety notes

Safe and secure operation of the compact RTD transmitter can only be guaranteed if

the operating instructions and all safety notes are read, understood and followed.

1.1 Designated use

•The unit is a universal, presettable compact RTD temperature transmitter include

resistance thermometer (RTD).

•The manufacturer cannot be held responsible for damage caused by misuse of the

unit.

1.2 Installation, commissioning and operation

The unit is constructed using the most up-to-date production equipment and complies

to the safety requirements of the local guidelines. The compact RTD transmitter is fully

factory tested according to the specifications indicated on the order. However, if it is

installed incorrectly or is misused, certain application dangers can occur. Installation,

wiring and maintenance of the unit must only be done by trained, skilled personnel who

are authorized to do so by the plant operator. This skilled staff must have read and

understood these instructions and must follow them to the letter. The plant operator

must make sure that the measurement system has been correctly wired to the

connection schematics.

Electrical temperature sensors such as RTD's produce low-level signals proportional to

their sensed temperature. The compact RTD transmitter converts the low-level sensor

signal to a standard 4 to 20 mA DC signal that is relatively insensitive to lead length and

electrical noise. This current signal is then transmitted to the control room via two wires.

The transmitter electronics module is permanently sealed within the housing, resisting

moisture and corrosive damage. Verify that the operating atmosphere of the compact

RTD transmitter is consistent with the appropriate hazardous locations certifications.

#Warning!

Electrical shock could cause death or serious injury. If the compact RTD transmitter is

installed in a high voltage environment and a fault or installation error occurs, high

voltage may be present on the M12 plug-in micro-connector and / or the body.

Temperature Effects

The transmitter will operate within specifications for ambient temperatures between -40

and 185 °F (-40 and 85 °C). Heat from the process is transferred from the thermowell to

the transmitter housing. If the expected process temperature is near or beyond

specification limits, consider the use of additional thermowell lagging, and extension

nipple, or a remote mounting configuration to isolate the transmitter from the process.

Compact RTD transmitter Safety notes

Endress+Hauser 5

1.3 Operational safety

The measuring device complies with the general safety requirements in accordance

with IEC61010, the EMC requirements of IEC61326 and NAMUR recommendation NE21

and NE43.

Technical advancement

The manufacturer reserves the right to modify technical data without prior notice. Your

distributor can supply you with current information and updates to these Operating

Instructions.

1.4 Returns

Please follow the Return Authorization Policy at the end of these instructions.

1.5 Safety pictograms and symbols

Safe and reliable operation of this unit can only be guaranteed if the safety notes and

warnings in these operating instructions are followed. The safety notes in these

instructions are highlighted using the following symbols.

!Note!

This icon indicates activities and actions that, if not followed correctly, could have an

indirect influence on the unit operation or could lead to an unforeseen unit reaction.

"Caution!

This icon indicates activities and actions that, if not followed correctly, could lead to

faulty device operation or even damage to the unit.

#Warning!

This icon indicates activities and actions that, if not followed correctly, could lead to

personal injury, a safety risk or even total damage to the unit.

120

Explosion protected, type examined operating equipment!

If one of these icons is on the device’s nameplate, the device can be used in hazardous

areas.

-Hazardous area!

This symbol identifies the hazardous area in the diagrams in these Operating

Instructions.

– Devices that are used in hazardous areas or cables for such devices must have the

corresponding type of protection.

.Safe area (non-hazardous areas)!

This symbol identifies the non-hazardous area in the diagrams in these Operating

Instructions.

– Devices in non-hazardous areas must also be certified if connection cables run

through a hazardous area.

Identification Compact RTD transmitter

6Endress+Hauser

2 Identification

2.1 Unit identification

2.1.1 Legend plate

Compare the legend plates on the compact RTD transmitter with the following figures:

Fig. 1: Example: Compact RTD transmitter legend plate with order code - K = Standard model, North

America region

Fig. 2: Legend plate with technical data and configuration (example)

CE Mark, declaration of conformity

The devices are designed to meet state-of-the-art safety requirements, have been

tested, and left the factory in a condition in which they are safe to operate. The devices

comply with the applicable standards and regulations in accordance with IEC61010

"Protection Measures for Electrical Equipment for Measurement, Control, Regulation

and Laboratory Procedures" and with the EMC requirements of IEC61326.The

measuring system described in these Operating Instructions thus complies with the

statutory requirements of the EC Directives. The manufacturer confirms successful

testing of the device by affixing to it the CE mark.

UL recognized component to UL 3111-1

3-A Sanitary Standard

Authorization to continue to apply the 3-A Symbol to the models of equipment,

conforming to 3-A Sanitary Standards for Sensors and Sensor Fittings and Connections

Used on Fluid Milk and Milk Products, Number: 74-02 for TSM470P and TSM470F.

American Bureau of Shipping (ABS)

Ship Building Type Approval (TSM470G).

Compact RTD transmitter Installation

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2.2 Delivery contents

The delivery contents of the compact RTD transmitter are as follows:

•Compact RTD transmitter

•Operating instructions

!Note!

Please take note of the compact RTD transmitter accessories in chapter 8

"Accessories".

2.3 Registered trademarks

•easytemp

™

and ReadWin

2000

are registered trademarks of Endress+Hauser Wetzer GmbH + Co. KG, Nesselwang,

Germany

3Installation

3.1 Installation conditions

•When installing and operating the unit, please take note of the allowable ambient

temperature (see chapter 10 "Technical Data").

3.1.1 Dimensions

The compact RTD transmitter dimensions can be found in chapter 10 "Technical data".

3.1.2 Specific mounting condition

Mounting location

Fig. 3: Pipe installation example of TSM470 G Fig. 4: Pipe installation example of TSM470 F

and TSM470 P

a. At angle sections, against the direction of flow

b. In smaller pipes, turned against the direction of flow

c. Perpendicular to the direction of flow

Installation Compact RTD transmitter

8Endress+Hauser

3.2 Installation

For installation, proceed as follows:

1. Seal the ½" NPT process connection with silicone tape (TSM 470 G) before

screwing in the device.

2. Make sure that the hygienic process fitting (TSM 470 F and TSM 470 P) and the

clamp assembly match the maximum specified process pressure (see Chapter 10,

’Technical Data’).

3. Install and tighten the compact RTD transmitter before applying process pressure.

4. Plug in the 4-pin M12 micro-connector at the compact RTD transmitter and connect

the cable cores from Spike 1 and 3 to a power supply (Terminal layout of the M12

plug-in micro-connector; see Chapter 10, Technical Data).

!Note!

The requirement to ensure NEMA 6P rating is that the female connector to plug the

compact RTD transmitter to a power supply also has NEMA 6P rating or better.

"Caution!

The unit must only be powered by a power supply that operates using an IEC 61010-1

compliant energy limited circuit.

"Caution!

In order to avoid damaging the compact RTD transmitter, do not over-tighten the nut

from on M12 micro-connector.

Compact RTD transmitter Wiring

Endress+Hauser 9

4Wiring

4.1 Overview

Terminal layout of the M12 plug-in micro-connector see Chapter 10, ’Technical Data’.

4.2 Measurement unit connection

Caution!

•Switch off power supply before connecting the compact RTD transmitter. Do not

install or connect the unit during installation to power supply. If this is not followed

parts of the electronic circuit will be damaged.

•Output signal and power supply:

Connect the M12 x 1 plug-in micro-connector for output signal and power supply.

•PC configuration (SETUP socket):

Connect the PC serial interface connection cable (TTL/RS 232C) to the M12 x 1 plug-

in micro-connector →Fig. 5.

Fig. 5: Connection to PC for configuration

4.3 Potential equalization

The transmitter will operate with the current signal loop either floating or grounded.

However, the extra noise in floating systems affects many types of readout devices. If

the signal appears noisy or erratic, grounding the current signal loop at a single point

may solve the problem. The best place to ground the loop is at the negative terminal of

the power supply. Do not ground the current signal loop at more than one point.

Operation Compact RTD transmitter

10 Endress+Hauser

5 Operation

5.1 Communication

The compact RTD transmitter must be set up using a PC and configuration set. The

following points must be taken into account if trouble-free setup is to be achieved:

•Configuration software installation

More details and download see:

www.readwin2000.com

•Connect the compact RTD transmitter to the PC using the connection cable from the

configuration kit (TSM470A-VM).

5.1.1 Configuration software installation (ReadWin®

2000)

5.1.2 Connecting the compact RTD transmitter to the PC using

the configuration kit connection cable

1. Connect the M12 plug-in connection of the interface connecting cable to the M12

x 1 micro-connector in the compact RTD transmitter (see ’Fig. 5’ in Chapter 4.2).

2. Connect the RS232C connector to a free serial interface socket on the PC. In order

to achieve optimum connection, tighten the RS232C connector screws to the PC.

3. If the PC does not have a RS232 serial interface, use a USB (UNIVERSAL SERIAL

BUS) converter. Full compliance with the USB specifications Version 1.0.11.1 and

USB CDC Version 1.1 are required to support the RS232 serial interface.

System conditions – IBM PC or compatible computer (min. Pentium 166 MHz)

– Windows 95/98/ME/NT4.0/2000/XP

– 64 MB RAM

– Mouse

– CD-ROM drive

– Screen resolution 800 x 600 Pixel

– free serial interface

Recommended

minimum configuration

– Pentium 400 MHz

– 128 MB main RAM

– 120 MB free hard drive memory

– Screen resolution 1024 x 768 Pixel

Installation start Start Windows

1. Place installations-CD in the respective drive

2. Generally, the ’Autorun’-file starts. If not, start “Setup.exe ”and follow the

installation instructions

3. If required the help/operating manual can be printed out once the software

has been successfully installed.

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