Engcon DC3 Bedienungsanleitung
User manual
DC3
Article 9000683 | Version 1.5
Original Instructions
Preface
Preface
Dear Customer,
Thank you for choosing a product from engcon.
engcon is the market leader in tiltrotators and tools for excavators. We represent
innovation, knowledge and experience, and we develop our products with a focus on the
customer's needs. Please visit our website for contact information and details about the
rest of our product range.
www.engcon.com
2
Table of Contents
Table of Contents
1. Introduction
1.1. General............................................................................................................ 5
1.2. Scrapping and recycling.................................................................................. 5
1.3. Technical support and spare parts.................................................................. 5
1.4. Product approval............................................................................................. 6
1.4.1. Declaration of incorporation of partly completed machinery.................... 6
1.4.2. EU Declaration of Conformity.................................................................. 7
2. Safety
2.1. General............................................................................................................ 8
2.2. Safety features according to 13849-1............................................................. 9
3. Design and function
3.1. DC3..................................................................................................................10
3.2. Symbols........................................................................................................... 10
3.3. Control panel - QPM....................................................................................... 12
3.3.1. Symbols................................................................................................... 12
3.3.2. Buttons..................................................................................................... 13
3.4. Electronics module - QLM...............................................................................14
3.4.1. Overview.................................................................................................. 14
4. Installation
4.1. System overview DC3..................................................................................... 15
4.1.1. Tiltrotator control...................................................................................... 15
5. Operation
5.1. DC3 for Android and iOS................................................................................ 17
5.1.1. Getting started......................................................................................... 17
5.1.2. Tools programme..................................................................................... 17
5.1.3. Soft assignment....................................................................................... 17
5.2. QSC Quick guide............................................................................................ 17
5.2.1. Tiltrotator quick hitch (QH).......................................................................18
5.2.2. Machine quick hitch................................................................................. 18
5.3. Tiltrotator quick hitch (QH).............................................................................. 19
5.3.1. Connecting tools...................................................................................... 19
5.3.2. Disconnecting tools..................................................................................21
6. Start-up
6.1. Connect DC3 to your machine........................................................................25
6.2. Remote assistance..........................................................................................25
6.2.1. Requesting help....................................................................................... 25
7. Maintenance
7.1. Electrical compound........................................................................................ 26
8. Troubleshooting
8.1. Control panel - QPM....................................................................................... 28
3
Table of Contents
8.1.1. Alarm list.................................................................................................. 34
8.2. Electronics module - QLM...............................................................................34
8.2.1. Indications................................................................................................ 34
8.2.2. Alarm........................................................................................................35
9. Decals
9.1. Grip MIG2........................................................................................................37
9.1.1. 841868..................................................................................................... 37
9.1.2. 841869..................................................................................................... 38
9.2. DC3 Control System........................................................................................38
9.2.1. MGM........................................................................................................ 38
10. Glossary
10.1. Abbreviations................................................................................................. 39
11. Installation checklist
4
1 Introduction
1. Introduction
1.1. General
This user manual contain important information about your product's functions and
characteristics, and how to use it in the best way. Before you begin using the product, it is
important that you read and understand the content of these instructions, especially the
sections that address safety.
In addition to these instructions, you must study and understand the applicable safety
information for the relevant base machine as well as any other equipment involved.
The user manual is supplied with supplementary documentation providing more detailed
descriptions of the installation, fitting, operation and maintenance of control systems and
custom modifications for your specific product.
Information, images, illustrations and specifications used in the instructions are based
on product information that was available at the time of going to press. Images and
illustrations used in the instructions are typical examples and not intended to be exact
depictions of various part of the product. We reserve the right to make changes without
prior notice.
Always store the user manual together with any other supplementary information in a safe
manner and such that it is always available.
1.2. Scrapping and recycling
engcon makes constant efforts to reduce its environmental impact. engcon's products
comprise at least 99 per cent recyclable material. All assembly and service work must
take place in compliance with legislation and ordinances governing the environment,
health and occupational safety. This refers to all work with residual materials including
handling, storage and processing. To prevent contamination of soil and water, spillages
must be avoided. Should a spillage occur, it must be dealt with.
Hazardous waste may only be disposed of by those authorised to do so. All waste
produced must be disposed of in compliance with applicable legislation and ordinances:
- Metal and plastics to be recycled.
- Hydraulic hoses are normally used for energy recovery (sort as hazardous waste).
- Oils and greases are normally used for energy recovery (sort as hazardous waste).
- Electronic components to be recycled for materials (sort as hazardous waste).
- Packaging to be sorted at source and recycled for materials.
- Paper to be sorted at source and recycled for materials.
If in doubt, contact the environmental manager at engcon.
1.3. Technical support and spare parts
You can find technical support and spare parts at www.engcon.com
5
1 Introduction
1.4. Product approval
1.4.1. Declaration of incorporation of partly completed machinery
Product: engcon DC3 controlsystem
Manufacturer: engcon Nordic AB - Industricentragatan 4, 833 93 Strömsund, Sweden
THE OBJECTS DESCRIBED ABOVE IS IN CONFORMITY ITH
Applied and fulfilled essential requirements of 2006/42/EC.
Annex I - Essential Health and Safety Requirements
1.1.1
1.2.2
1.5.1
1.7.3
3.3.2
1.1.2
1.2.3
1.7.1
1.7.4
3.3.3
1.2.1
1.2.4.1
1.7.2
3.3.1
3.3.5
Technical documentation, 2006/42/EC: Compiled in accordance with part B of Annex VII.
Other relevant EU Directives: Radio Equipment Directive (RED) 2014/53/EU
(Further specified in separate EU Declaration of Conformity)
THIS DECLARATION OF INCORPORATION IS ISSUED UNDER THE SOLE RESPONSIBILITY OF THE
MANUFACTURER
Undertaking to transmit: The manufacturer will in response to a reasoned request by the national
authorities, transmit relevant information on the partly completed machinery. This shall be done without
delay via email and prejudice to any intellectual property rights of the manufacturer of the partly completed
machinery.
Terms: The partly completed machinery must not be put into service until the final machinery into which it is to
be incorporated has been declared in conformity with the provisions of Directive 2006/42/EC.
PERSON AUTHORISED TO COMPILE THE RELEVANT TECHNICAL DOCUMENTATION
Peter Huczkowsky – Product owner, Kanslihusgränd 2, 831 32 Östersund,Sweden
SIGNED FOR AND ON BEHALF OF
Krister Blomgren – Signatory, engcon Nordic AB
Strömsund, 2023-04-26
6
1 Introduction
1.4.2. EU Declaration of Conformity
Product: engcon DC3 controlsystem
Manufacturer: engcon Nordic AB - Industricentragatan 4, 833 93 Strömsund, Sweden
THE OBJECT DESCRIBED ABOVE IS IN CONFORMITY ITH
Relevant EU harmonisation legislation: Radio Equipment Directive (RED) 2014/53/EU
Harmonised standards (RED)
Article 3.1 a (Electrical safety):
EN ISO 60204-1:2018
Article 3.1 b (EMC):
EN ISO 13766-1:2018, EN ISO 13766-2:2018
Article 3.2 (Radio):
ETSI EN 300 328 v 2.2.2
THIS DECLARATION OF CONFORMITY IS ISSUED UNDER THE SOLE RESPONSIBILITY OF THE
MANUFACTURER
Object of the declaration: The object is a control system aimed to control equipment attached to an
excavator, as well as the excavator itself. The declaration concerns the control system fitted to the excavator
and not any interchangeable equipment that may be installed to the excavator, such as a engcon tiltrotator.
The object has radio connection features for setting and calibration purposes.
SIGNED FOR AND ON BEHALF OF
Krister Blomgren – Signatory, engcon Nordic AB
Strömsund, 2023-04-26
7
2 Safety
2. Safety
REMARKS
The safety information provided is independent of the base
machine and directly concerns the DC3.
REMARKS
Other safety instructions can be found in the tiltrotator user
manual.
2.1. General
It is important that you read and understand all warnings prior to installation work on this
product or before you use it and any accessories supplied. The warning texts highlight
potential risks and describe how to avoid them. The following warning levels are used in
this user manual:
DANGER
Indicates that an accident will occur if the regulation is
not followed. Risk of personal injury or death.
WARNING
Indicates that an accident may occur if the regulation
is not followed. Risk of personal injury or death.
CAUTION
Indicates that an accident may occur if the regulation
is not followed. Risk of personal injury.
IMPORTANT
Indicates that an accident may occur if the regulation is
not followed. Risk of damage to property, process or the
surroundings.
REMARKS
Specifies additional information that may make performance or
understanding of specific operations easier.
8
2 Safety
2.2. Safety features according to 13849-1
DC3 is a safety system that meets the requirements of SS-EN ISO 13849-1:2016. This
means the system includes risks that are managed with the aid of software.
RISK 1
Uncommanded activation of tiltrotator functions. The risk is managed by safety function
SF1 – Prevent unexpected start of Tiltrotator Functions, SS-EN ISO 13849-1:2016 PL c
RISK 2
Unexpected movements of the machinery subsequent of the subfunction signal emulation.
The risk is managed by safety function SF2 skyddsfunktion Prevent unexpected start and
ensure stop of Signal Emulation Function, SS-EN ISO 13849-1:2016 PL d
RISK 3
Uncommanded activation of tiltrotator quick hitch. The risk is managed by safety function
SF3 – Prevent unexpected start of the Tiltrotator Quick Hitch, SS-EN ISO 13849-1:2016
PL c
RISK 4
Uncommanded activation of machine quick hitch. The risk is managed by safety function
SF4 – Prevent unexpected start of the Machine Quick Hitch, SS-EN ISO 13849-1:2016 PL
c
RISK 5
Uncommanded activation of machine functions (for example track control). The risk is
managed by safety function SF5 – Prevent unexpected start of Machine Functions, SS-EN
ISO 13849-1:2016 PL c
RISK 6
Uncommanded activation of wheel control function. The risk is managed by safety function
SF6 – Prevent unexpected start and ensure stop of Wheel Control Function, SS-EN ISO
13849-1:2016 PL d
RISK 7
Uncommanded activation of machine servo hydraulics. The risk is managed by safety
function SF7 - Prevent unexpected start of Machine servo hydraulics, SS-EN ISO
13849-1:2016 PL c
9
3 Design and function
3. Design and function
3.1. DC3
DC3 is a proportional control system with remote support. DC3 meets the standards
demanded of all components such as hydraulics, electronics and software. Used together
with engcon’s tiltrotators with built-in safety functions, the DC3 creates a safer work
environment with the option of track control, wheel control and boom slew. The engcon
DC3 smartphone app allows remote support as a complement to PC and USB cable
connection.
3.2. Symbols
Track control
Track control
Wheel control
Base machine
Drive forward/
reverse
Rotation/slew
right/left
Tool change
in the tool
programme
Feeder Swap
Rotation
Tilt
Shift between
rotation and
Extra 2
Shift between tilt
and Extra 2
Open grab
Close grab
Shift between
rotation and grab
Shift between
tilt function and
grab
Shift between
Extra and grab
Joystick function
Grab
Grab rotation
Open grab
Close grab
Clockwise grab
rotation
Anticlockwise
grab rotation
Grab bucket
Grab bucket
rotation
Grab bucket
open
Grab bucket
close
Grab bucket
clockwise
rotation
Grab bucket
anticlockwise
rotation
10
Andere Handbücher für DC3
2
Inhaltsverzeichnis
Andere Engcon Steuerungssystem Handbücher
