Epson DX5 X 1 Gebrauchs- und Pflegehandbuch

Epson

Epson DX5

DX5

DX5 X

X 1

1 Printhead

Printhead

Calibration

Calibration and

and

and Maintenance

Maintenance

Jan

Jan .,

., 201

201

201 3

Version V 3 .0

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Contents

Chapter 1: Computer Requirement ................................................................3

Chapter 2:Installation......................................................................................4

Chapter 3:Chara c teristic...................................................................................5

Chapter 4:Board System................................................................................. 6

Chapter 5:Software Installation ......................................................................7

Chapter 6:Software Interface..........................................................................9

Chapter 7: Software Calibration......................................................................10

Chapter 8: Other Functions and Parameters ................................................. 14

Chapter 9: Maintenance..................................................................................15

Chapter 10: Troubleshoot................................................................................2 1

Chapter 11: Output Chart.................................................................................2 2

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Chapter

Chapter 1:

1: Computer

Computer

Computer Requirement

Requirement

1) Basic

Basic

Basic requirement:

requirement:

-CPU: 2.0 GHz or higher

-Memory: 1Gb or higher

-Hard disk: 80 Gb (recommend 20Gb free space)

-Mother board: USB connection equipped

-Network card

-Operating system: Microsoft Windows (2000, XP)

2) Recommendatory

Recommendatory

Recommendatory requirement:

requirement:

-CPU: 3.0 GHz or higher

-Memory: 2 Gb or higher

-Hard disk: 200 Gb or higher (NTFS format)

-Motherboard: USB connection equipped

-Network card

-Operating system: Microsoft Windows (2000, XP)

NOTICE:

NOTICE: Suggest user format your hard disk into 2 partitions (NTFS). The first partition is used for installing

OS and other software, the second partition is used to save pictures and work files.

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Chapter

Chapter 2:

2: Installation

Installation

1) Move the packing box to the working site and avoid strong shaking.

2) Disassemble the wooden packing box from top to bottom. Check whether the parts are complete or not

according to the packing list.

3) Lift the printer out by a forklift, and move it to the installation site.

4) Check if the printer is level.

5) Get rid of all the parts that stabilize the carriage holder, and install all the spare parts.

6) Move the carriage to the right of printer, then move back to the left manually. During this process, checks if

there are abnormal resistance and carefully inspect the belt & the encoder sensor are situated in proper

position

7) Ground the printer. The grounded voltage shouldn ’ t be more than 0.3V, and the grounded resistance should

be less than 3 Ω .

8) Connect the USB cable between printer and computer. Check if the wires and data cables areplugged in

properly.

9) Install the output and the rip software.

10) Move the carriage to middle of printing platform, turn on the printer, let the carriage move to home position,

and keep your hand on the emergency button for turning off the printer if problem happens suddenly.

11) Send a file to print to test the condition of the printer.

12) Install ptinthead and dampers, connect the ink tube from damper to special solvent, and use auto clean

function to clean the printhead

13) Load ink bottle, and use auto clean function to suck the ink from ink bottle to printhead.

14) Print nozzle checking and observe the condition of printheads. It is recommended to keep a copy of the test

for reference in the future.

15) Printhead alignment.

16) Start to Print.

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Chapter

Chapter 3:

3: Characteristics

Characteristics

�Printhead: 1 pc (Epson DX5)

�Resolution: 1440\1080\720DPI

�Color: 4 colors

�Printmode: 4,6,8,12 Pass

�Output mode ：File or TCP/IP(Rip and Print at the same time)

�Output preview ：Convert prn/prt file into a small bmp file for previewing

�Printhead usage: Able to turn on/off each printhead channel

�Print intelligently ：Skip white area

�Muti-printing: Able to print single or different image continuously

�Automatically flash jetting ：Automatically clean printheads by flash jetting during printing

�Home flash jet: Prevent nozzles from clogging while not in printing state

�Color bar ：Prevent nozzles from clogging, and observe nozzles status. Able to set the

width of color bar and the instance from image

�Able to align printheads, step difference ,and bi-direction difference during printing

�Printing direction: uni-direction to left, uni-direction to right, bi-direction

�Edge feather: Lighten pass line

�Cleaning System: auto-cleaning, no need to use tools (Syringe) to clean

�Control Panel: use with control panel, it is more convenience

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Chapter

Chapter 4:

4: Board

Board

Board S

S ystem

ystem

Printhead

Printhead B

B oard

oard

Mainboard

Encoder sensor

Magnetic sensor

Processing

Indication

Optical Fiber plug

Printhead cable

plug 1

Power flat

cable plug

X Driver DB plug

Power cable Plug

Y Driver DB plug

Pump plug

Power supply

plug

USB data port

Processing Indication

Optical Fiber plug

Status LED

Power LED

Status LED

Power LED

Printhead cable

plug 2

Control panel plug

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Note: 1. After turn ing on the machine till the carriage moving back to home position, the processing indication

shows as: A. – 1 – 4 – 0.

Main board and Head board show the same indication .

2. The two power cable plug both are 20Pin.

3. In normal state, RUN LED is blinking; LINK LED is on; BUSY LED is on （On Main board, when

carriage moves, BUSY LED is on, otherwise it is off ）;ERROR LED is off(only on when there is problem).

Chapter

Chapter 5.

Software

Software Installation

Installation

This software consist of printer driver, printing adjustment and picture printing functions.

Please follow the following steps to install the software:

1) Turn on the computer till the system is ready, copy UDT_PrintExp

UDT_PrintExp

UDT_PrintExp to your computer, un-zip to get

UDT_PrintExp

UDT_PrintExp folder. Start to install:

2) Double click to install

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3) Connet the USB data cable to the computer, and turn on the machine.

Look for PrintDrv_new

PrintDrv_new

PrintDrv_new file

file

file in the folder of UDT_PrintExp.

UDT_PrintExp.

It shows as above after finished installing the control software.

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Chapter

6. Software

Software

Software Interface

Interface

1) I

I ntroduction:

ntroduction:

ouble click to open the software.

2) Tool

Tool

Tool s

s bar

bar

W e can speed up the implementation of commands by using tools bar which are commonly used function in the

software .

3)Status

3)Status Bar

Bar

From the left to the right: Printer

Printer

Printer status,

status,

status, Flash

Flash

Flash jetting

jetting

jetting function

function

function status,

status,

status, Carriage

Carriage

Carriage position

position

position .

Preview

Image

information

Condition bar

Tools bar

Directory of

printing jobs

Jobs to

Printing job list

Configuration

Configuration definition

definition

definition ：

UDT_DX5_1H4C_LA

UDT_DX5_1H4C_LA ：LA model with

1 printhead.

UDT_DX5_1H4C_LB

UDT_DX5_1H4C_LB ：LB machine with

1 printhead.

UDT_DX5_

UDT_DX5_ 1

1 H4C_

H4C_

W,WA

：

model

with 1 printhead.

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Chapter

Chapter 7.

Software

Software Calibration

Calibration

1. Nozzle checking: P rint the nozzle checking to check the condition of the printhead.

Make

Make sure

sure

sure to

to turn

turn

turn off

off

off the

the

the Eclosion

Eclosion

Eclosion (Feather)

(Feather)

(Feather) function

function

function before

before

before doing

doing

doing the

the

the alignment.

alignment.

2. Vertical calibration: Observe the physical alignment of printheads.

（This

This

This step

step

step is

is not

not

not aligned

aligned

aligned well

well

well which

which

which will

will

will affect

affect

affect the

the

the following

following

following adjustment

adjustment

adjustment ）

Align the physical vertical position of printhead.

The first pass line is the reference; observe whether the second pass line is perfectly aligned with the first

pass line. If not, then we need to adjust the carriage plate. There are 3 situations:

1) The two pass is perfectly aligned, no need to adjust:

2) The second is on the left side of the first pass:

Adjust method:

A. Loosen the 3 screws on the carriage plate:

B. Turn the screw clockwise:

First pass

Second pass

First pass

Second pass

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