Epson L200 Bedienungsanleitung

SERVICE MANUAL

CONFIDENTIAL

Color Inkjet Printer

L200/L201

L100/L101

SEMF10-001

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Notice:

any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior

written permission of SEIKO EPSON CORPORATION.

All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors

be detected, SEIKO EPSON would greatly appreciate being informed of them.

The contents of this manual are subject to change without notice.

The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in

this manual or the consequences thereof.

EPSON is a registered trademark of SEIKO EPSON CORPORATION.

Note :Other product names used herein are for identification purpose only and may be trademarks or registered

trademarks of their respective owners. EPSON disclaims any and all rights in those marks.

IJP CS Quality Assurance Department

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Safety Precautions

All safety procedures described here shall be strictly adhered to by all parties servicing and maintaining this

product.

DANGER

Strictly observe the following cautions. Failure to comply could result in serious bodily injury or loss of life.

1. Always disconnect the product from the power source and peripheral devices when servicing the product or

performing maintenance.

2. When performing works described in this manual, do not connect to a power source until instructed to do so.

Connecting to a power source causes high voltage in the power supply unit and some electronic components

even if the product power switch is off. If you need to perform the work with the power cable connected to a

power source, use extreme caution to avoid electrical shock.

WARNING

Strictly observe the following cautions. Failure to comply may lead to personal injury or loss of life.

1. Always wear protective goggles for disassembly and reassembly to protect your eyes from ink in working. If

any ink gets in your eyes, wash your eyes with clean water and consult a doctor immediately.

2. When using compressed air products; such as air duster, for cleaning during repair and maintenance, the use

of such products containing flammable gas is prohibited.

PRECAUTIONS

Strictly observe the following cautions. Failure to comply may lead to personal injury or damage of the product.

1. Repairs on Epson product should be performed only by an Epson certified repair technician.

2. No work should be performed on this product by persons unfamiliar with basic safety knowledge required for

electrician.

3. The power rating of this product is indicated on the serial number/rating plate. Never connect this product to

the power source whose voltages is different from the rated voltage.

4. Replace malfunctioning components only with those components provided or approved by Epson;

introduction of second-source ICs or other non-approved components may damage the product and void any

applicable Epson warranty.

5. In order to protect sensitive microprocessors and circuitry, use static discharge equipment, such as anti-static

wrist straps, when accessing internal components.

6. Do not tilt this product immediately after initial ink charge, especially after performing the ink charge several

times. Doing so may cause ink to leak from the product because it may take some time for the waste ink pads

to completely absorb ink wasted due to the ink charge.

7. Never touch the ink or wasted ink with bare hands. If ink comes into contact with your skin, wash it off with

soap and water immediately. If you have a skin irritation, consult a doctor immediately.

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8. When disassembling or reassembling this product, make sure to wear gloves to avoid injuries from metal

parts with sharp edges.

9. Use only recommended tools for disassembling, reassembling or adjusting the printer.

10. Observe the specified torque when tightening screws.

11. Be extremely careful not to scratch or contaminate the following parts.

Nozzle plate of the printhead

CR Scale

PF Scale

Coated surface of the PF Roller

Gears

Rollers

LCD

Scanner Sensor

Exterior parts

12. Never use oil or grease other than those specified in this manual. Use of different types of oil or grease may

damage the component or give bad influence on the printer function.

13. Apply the specified amount of grease described in this manual.

14. Make the specified adjustments when you disassemble the printer.

15. When cleaning this product, follow the procedure described in this manual.

16. When transporting this product after filling the ink in the printhead, pack the printer without removing the

ink cartridges in order to prevent the printhead from drying out.

17. Make sure to install antivirus software in the computers used for the service support activities.

18. Keep the virus pattern file of antivirus software up-to-date.

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About This Manual

This manual, consists of the following chapters, is intended for repair service personnel and includes information

necessary for properly performing maintenance and servicing the product.

CHAPTER 1. DISASSEMBLY / REASSEMBLY

Describes the disassembly/reassembly procedures for main parts/units of the product, and provides the

standard operation time for servicing the product.

CHAPTER 2. ADJUSTMENT

Describes the required adjustments for servicing the product.

CHAPTER 3. MAINTENANCE

Describes maintenance items and procedures for servicing the product.

CHAPTER 4. APPENDIX

Provides the following additional information for reference:

•Power-On Sequence

•Connector Summary

•Troubleshooting

Symbols Used in this Manual

Various symbols are used throughout this manual either to provide additional information on a specific topic or

to warn of possible danger present during a procedure or an action. Pay attention to all symbols when they are

used, and always read explanation thoroughly and follow the instructions.

Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed,

could result in serious injury or loss of life.

Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed,

could result in bodily injury, damage or malfunction of equipment.

May indicate an operating or maintenance procedure, practice or condition that is necessary to

accomplish a task efficiently. It may also provide additional information that is related to a specific

subject, or comment on the results achieved through a previous action.

For Chapter 1 “Disassembly/Reassembly”, symbols other than indicated above are used to show additional

information for disassembly/reassembly. For the details on those symbols, see “ 1.2 Disassembly/Reassembly

Procedures (p14)”.

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Revision Status

Revision Date of Issue Description

A October 8, 2010 First Release

L200/L201/L100/L101 Revision A

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Contents

Chapter 1 Disassembly/Reassembly

1.1 Overview ................................................................................................................................................................... 9

1.1.1 Tools ................................................................................................................................................................. 9

1.1.2 Checks and precautions before disassembling ............................................................................................... 10

1.1.3 Protection for Transportation.......................................................................................................................... 12

1.2 Disassembly/Reassembly Procedures ..................................................................................................................... 14

1.2.1 Standard Operation Time for servicing the product ....................................................................................... 15

1.2.2 Disassembling/Reassembling Flowchart........................................................................................................ 18

1.2.2.1 Housing Part .......................................................................................................................................... 18

1.2.2.2 Printer Mechanism Part ......................................................................................................................... 20

1.3 Details of Disassembling/Reassembling by Parts/Unit........................................................................................... 23

1.4 Routing FFCs/cables ............................................................................................................................................... 31

Chapter 2 Adjustment

2.1 Required Adjustments ............................................................................................................................................. 34

2.2 Details of Adjustments ............................................................................................................................................ 36

2.2.1 TOP Margin Adjustment ................................................................................................................................ 36

Chapter 3 Maintenance

3.1 Overview ................................................................................................................................................................. 38

3.1.1 Cleaning.......................................................................................................................................................... 38

3.1.2 Lubrication...................................................................................................................................................... 38

3.2 Lubrication Points and Instructions......................................................................................................................... 39

Chapter 4 Appendix

4.1 Power-On Sequence ................................................................................................................................................ 42

4.2 Connector Diagram ................................................................................................................................................. 44

4.3 Troubleshooting....................................................................................................................................................... 45

4.3.1 Troubleshooting Workflow ............................................................................................................................ 45

4.3.2 Fatal Error Code ............................................................................................................................................. 47

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CHAPTER 1

DISASSEMBLY/REASSEMBLY

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Disassembly/Reassembly Overview 9

L200/L201/L100/L101 Revision A

1.1 Overview

This chapter describes procedures for disassembling the main parts/units of L200/L201/L100/L101. Unless

otherwise specified, disassembled parts/units can be reassembled by reversing the disassembly procedure. See

the cautions or tips for disassembly/reassembly described in “ 1.3 Details of Disassembling/Reassembling by

Parts/Unit (p23)”.

Read the following before disassembling and reassembling.

“ Safety Precautions (p3)”

“ 1.1.2 Checks and precautions before disassembling (p10)”

When you have to remove units or parts that are not described in this chapter, see the exploded diagrams of SPI

(Service Parts Information).

1.1.1 Tools

Use only specified tools to avoid damaging the printer.

Note *: All of the tools listed above are commercially available.

EPSON provides the tools listed with EPSON part code.

Table 1-1. Tools

Name EPSON Part Code*

(+) Phillips screwdriver #1 1080530

(+) Phillips screwdriver #2 ---

Flathead screwdriver ---

Flathead Precision screwdriver #1 ---

Tweezers ---

Longnose pliers ---

Acetate tape 1003963

Nippers ---

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Disassembly/Reassembly Overview 10

L200/L201/L100/L101 Revision A

1.1.2 Checks and precautions before disassembling

Ink may spill when removing the following parts from L200/L201/L100/L101.

This section describes the parts that may cause ink spill and the means to minimize the ink spill when removing

the parts.

The parts that may cause ink spill when removing

Note : These parts are indicated with the icon in disassembly/reassembly flowchart. (See “ 1.2 Disassembly/Reassembly Procedures

(p14)”.)

Figure 1-1. Location

Parts When ink may spill Location

Joint Removing the tubes of the Valve Assy / Tube Assy

from the Joint A

Ink Supply Tank Assy Removing the tubes of the Valve Assy from the Joint

Removing the tubes of the Valve Assy from the Ink

Supply Tank Assy A, B

Valve Assy

Adapter Assy Removing the Tube Assy from the Adapter Assy

Tube Assy Removing the tubes of the Valve Assy / Tube Assy

from the Joint

Removing the Tube Assy from the Adapter Assy

A, C

Ink Tube Guide 1st

Joint

Ink Supply Tank Assy

Valve Assy

Tube Assy

Adapter Assy

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