Equalizer International Equalizer FA1TM Montageanleitung
FA1TM
FLANGE ALIGNMENT
TOOL
Operator Instruction Manual
www.equalizerinternational.com
INNOVATION IN ITS MOST FUNCTIONAL FORM
FLANGE ALIGNMENT TOOLS
OPERATOR INSTRUCTION MANUAL PAGE 1
SECTION CONTENTS PAGE NO.
1 INTRODUCTION 2
2 SAFETY INFORMATION 2 - 3
3 TECHNICAL DATA 4
3.1 KIT COMPONENTS 4
3.2 HOW THE FA1TM WORKS
4 FLANGE MISALIGNMENT DETERMINATION PROCEDURE 5
4.1 LATERAL MISALIGNMENT 5
5FA1TM MECHANICAL FIXED FLANGE & ROTATIONAL ALIGNMENT TOOL
5.1 INSTALLATION & OPERATION 6 - 7
5.2 EXAMINATION & STORAGE 8
5.3 MAINTAINANCE 8
5.4 PARTS LIST 9
5.5 WEIGHTS & DIMENSIONS 10
5.6 TROUBLESHOOTING 11
5.7 APPLICATION DIMENSIONS 11
6 RANGE OF APPLICATION
6.1 BS10, API6BX UND API6B FLANGE TABLES 12
6.2 ASME B16.5, B16.47 AND DIN WELD NECK FLANGE TABLES 13
6.3 SPO FLANGE TABLE 14
INDEX
FA1TM IM_REV 04_29/10/2012
FLANGE ALIGNMENT TOOLS
OPERATOR INSTRUCTION MANUAL PAGE 2
The Equalizer FA1TM TOOL is an aid of use in normal maintenance and installation proce-
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For example, the tool can be used to assist in the replacement of ring and other types of
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life of the tools.
1. INTRODUCTION
2. SAFETY INFORMATION
The operator MUST read this maual prior to using the tools.
Failure to comply with the following cautions and warnings could cause equipment
damage and personal injury; read the manual fully!
Read all the following instruction, warnings and cautions carefully. Follow all safety precautions
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izer International Ltd when in doubt as to the safety precautions and applications.
Only people competent in the use of mechanical and hydraulic equipment should use these
tools.
In all installations the site safety requirements must be adhered to. ALSO the safety of the
operator, and when present, any assisting personnel, is of paramount importance along with
the safety of others including, when present, the general public.
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ALIGNMENT TOOL, during normal maintenance/installation operations.
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FLANGE ALIGNMENT TOOLS
OPERATOR INSTRUCTION MANUAL PAGE 3
ACAUTION is used to indicate correct operating or maintenance procedures and practices to
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A WARNINGLQGLFDWHVDSRWHQWLDOGDQJHUWKDWUHTXLUHVFRUUHFWSURFHGXUHVRUSUDFWLFHVWRDYRLG
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IMPORTANT: Operator must be competent in
the use of hydraulic equipment. The operator
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safety issues, cautions and warnings before stat-
ing to operate the Equalizer equipment.
WARNING: 7RDYRLGSHUVRQDOLQMXU\DQGSRVVL-
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sure of 700bar (10,000psi)
WARNING:'RQRWRYHUORDGHTXLSPHQW2YHU-
loading causes equipment failure and possible
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(10,000psi)
CAUTION: 0DNHVXUHWKDWDOOV\VWHPFRPSR-
nents are protected from external sources of
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chemicals.
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impact may cause internal damage to hose wire
strands; applying pressure to a damaged hose
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mature hose failure.
WARNING: Immediately replace worn
or damaged parts with genuine Equal-
izer parts. Equalizer parts are designed to
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hands and feet away from the tool and
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WARNING: Always wear suitable clothing
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DANGER: Do not handle pressurised hos-
es. Escaping oil under pressure can pene-
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tion immediately.
WARNING:1HYHUSUHVVXUL]HXQFRQQHFWHG
couplers. Only use hydraulic equipment in
a connected system.
IMPORTANT: Do not lift hydraulic equip-
ment by the hoses or couplers. Use the car-
rying handle or other means of safe trans-
port.
CAUTION: Do not operate the equipment
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section 5.4, 6.4 & 7.4. Use only high pres-
sure molybdenum disulphide grease.
FLANGE ALIGNMENT TOOLS
OPERATOR INSTRUCTION MANUAL PAGE 4
3. TECHNICAL DATA
Tool Description Aligning Force
FA1TM Mechanical
Fixed Flange Alignment Tool 7N1
3.1 KIT COMPONENTS
1 x FA1TM Tool
1 x Ratchet & Strap
1 x Instruction Manual
Product Code: FA1TMSTD
3.2 HOW THE FA1TM WORKS
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into the bolt-hole at the point of greatest misalignment.
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4. The strap and ratchet are attached to the drop leg and around the pipe for added
security.
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ZLWKWKHFLUFXPIHUHQFHRIWKHRSSRVLWHÀDQJH
DRIVEN
WEDGE
SCREW HANDLE
THUMB SCREW
BUCKLE & STRAP
FLANGE ALIGNMENT TOOLS
OPERATOR INSTRUCTION MANUAL PAGE 5
4. FLANGE MISALIGNMENT DETERMINATION
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procedure being carried out.
4.1 LATERAL MISALIGNMENT
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alignment occurs.
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direction around its circumference. Misalignment may not occur until only a few bolts
remain.
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tool being used should be attached at the maximum point misalignment (point A or
point B in the examples shown below) as shown in sections 5.3, 6.3 & 7.3.
POINT A
POINT B POINT A
POINT B
FLANGE ALIGNMENT TOOLS
OPERATOR INSTRUCTION MANUAL PAGE 6
1. Carry out the Flange Misalignment
Determination Procedure
(see section 4) to determine the points
of maximum misalignment.
In this example, the points of
maximum misalignment are at the top
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2. *XLGHWKHOLIWKRRNLQWRWKHEROWKROHDW
the point of maximum misalignment.
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NB: The tool must be parallel to pipe
during operation.
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4. Thread the strap through the aperture
on the base of the drop leg as shown.
POINT OF MAXIMUM
MISALIGNMENT
DROP LEG
SCREW
HANDLE
THUMB SCREW
5.1 INSTALLATION AND OPERATION
LIFT HOOK
DRIVEN
WEDGE
OPPOSITE FLANGE
STRAP
STRAP
APERTURE
5. FA1TM MECHANICAL FIXED FLANGE ALIGNMENT TOOL
PARALLEL
POINT OF MAXIMUM
MISALIGNMENT
FLANGE ALIGNMENT TOOLS
OPERATOR INSTRUCTION MANUAL PAGE 7
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Close the clasp to secure strap.
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alignment.
FEED THROUGH
STRAP
Do not exceed hand pres-
sure on the screw handle
7. Once in alignment the bolts may be inserted and tightened. After replacing all of the
bolts (apart from the bolt which will go into the bolt-hole in which the FA1TM is
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operator’s lower limbs, or to passers-by.
FLANGE ALIGNMENT TOOLS
OPERATOR INSTRUCTION MANUAL PAGE 8
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2Any missing or damaged items are to be replaced as soon as possible and prior to the
tool being used again.
3Store the FA1TM in a cool, dry place and ensure all machined surfaces are greased.
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5.2 EXAMINATION & STORAGE
5.3 MAINTENANCE
1Secure the tool upright on a bench.
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4Inspect components for wear and damage, replace if necessary! If there is no damage
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Recommended grease –
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CIRCLIP
NEEDLE
BEARINGS
COVER PLATE
HEX SCREW
DRIVING
WEDGE
DRIVEN
WEDGE
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