ESAB EPP-200 Bedienungsanleitung

EPP-200

Precision Plasmarc Cutting System

0558007005 10 / 2007

Instruction Manual

This equipment will perform in conformity with the description thereof contained in this manual and accompa-

nying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instruc-

tions provided. This equipment must be checked periodically. Malfunctioning or poorly maintained equipment

should not be used. Parts that are broken, missing, worn, distorted or contaminated should be replaced imme-

diately. Should such repair or replacement become necessary, the manufacturer recommends that a telephone

or written request for service advice be made to the Authorized Distributor from whom it was purchased.

This equipment or any of its parts should not be altered without the prior written approval of the manufacturer.

The user of this equipment shall have the sole responsibility for any malfunction which results from improper

use, faulty maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a ser-

vice facility designated by the manufacturer.

BE SURE THIS INFORMATION REACHES THE OPERATOR.

YOU CAN GET EXTRA COPIES THROUGH YOUR SUPPLIER.

These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the

principles of operation and safe practices for arc welding and cutting equipment, we urge

you to read our booklet, “Precautions and Safe Practices for Arc Welding, Cutting, and

Gouging,” Form 52-529. Do NOT permit untrained persons to install, operate, or maintain

this equipment. Do NOT attempt to install or operate this equipment until you have read

and fully understand these instructions. If you do not fully understand these instructions,

contact your supplier for further information. Be sure to read the Safety Precautions be-

fore installing or operating this equipment.

CAUTION

USER RESPONSIBILITY

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

PROTECT YOURSELF AND OTHERS!

SECTION TITLE PAGE

SECTION 1 SAFETY .................................................................................................................................... 5

SECTION 2 DESCRIPTION.......................................................................................................................................................... 7

SECTION 3 INSTALLATION......................................................................................................................................................13

SECTION 4 OPERATION............................................................................................................................................................21

TABLE OF CONTENTS

DECLARATION OF CONFORMITY

According to

The Low Voltage Directive 2006/95/EC of 12 December 2006, entering into force 16 January 2007

The EMC Directive 2004/108/EC

FÖRSÄKRAN OM ÖVERENSSTÄMMELSE

Lågspänningsdirektivet 2006/95/EG från 12 december 2006, ikrafsat 16 januari 2007

EMC-Direktivet 2004/108/EG

Type of equipment Materialslag

Plasma Cutting Console

Brand name or trade mark Fabrikatnamn eller varumärke

ESAB

Type designation etc. Typbeteckning etc.

EPP-200, (0558004315)

Manufacturer or his authorised representative established within the EEA

Name, address, telephone No, telefax No: Tillverkarens namn, adress, telefon, telefax:

ESAB AB

Esabvägen, SE-695 81 Laxå, Sweden

Phone: +46 586 81000, Fax: +46 584 411 924

The following harmonised standard in force within the EEA has been used in the design:

Följande harmoniserande standarder har använts i konstruktionen:

EN 60974-1, Arc welding equipment – Part 1: Welding power sources

EN 60974-10, Arc welding equipment – Part 10: Electromagnetic compatibility (EMC) requirements

Additional information: / Tilläggsinformation: Restrictive use, Class A equipment, intended for use in locations other than

residential

By signing this document, the undersigned declares as manufacturer, or the manufacturer’s authorised

representative established within the EEA, that the equipment in question complies with the safety requirements

stated above.

Genom att underteckna detta dokument försäkrar undertecknad såsom tillverkare, eller tillverkarens representant inom

EES, att angiven materiel uppfyller säkerhetskraven angivna ovan.

Date / Datum

Laxå 2009-02-18

Signature / Underskrift Position / Befattning

Global Director

Equipment and Automation

Kent Eimbrodt

Clarification

SECTION 1 SAFETY PRECAUTIONS

1.0 Safety Precautions

Users of ESAB welding and plasma cutting equipment have the ultimate responsibility for ensuring that anyone

who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet

therequirements thatapplytothistypeof welding orplasmacuttingequipment. The followingrecommendations

should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well acquainted with the operation of the welding or plasma

cutting equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in

injury to the operator and damage to the equipment.

1. Anyone who uses welding or plasma cutting equipment must be familiar with:

- its operation

- location of emergency stops

- its function

- relevant safety precautions

- welding and / or plasma cutting

2. The operator must ensure that:

- no unauthorized person stationed within the working area of the equipment when it is started up.

- no one is unprotected when the arc is struck.

3. The workplace must:

- be suitable for the purpose

- be free from drafts

4. Personal safety equipment:

- Always wear recommended personal safety equipment, such as safety glasses, ame proof

clothing, safety gloves.

- Do not wear loose tting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions:

- Make sure the return cable is connected securely.

- Work on high voltage equipment may only be carried out by a qualied electrician.

- Appropriate re extinquishing equipment must be clearly marked and close at hand.

- Lubrication and maintenance must not be carried out on the equipment during operation.

SECTION 1 SAFETY PRECAUTIONS

WELDING AND PLASMA CUTTING CAN BEINJURIOUS TO YOURSELF AND

OTHERS. TAKE PRECAUTIONS WHEN WELDING OR CUTTING. ASK FOR

YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON

MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK - Can kill.

- Install and earth (ground) the welding or plasma cutting unit in accordance with applicable standards.

- Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

- Insulate yourself from earth and the workpiece.

- Ensure your working stance is safe.

FUMES AND GASES - Can be dangerous to health.

- Keep your head out of the fumes.

- Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS - Can injure eyes and burn skin.

- Protect your eyes and body. Use the correct welding / plasma cutting screen and lter lens and wear

protective clothing.

- Protect bystanders with suitable screens or curtains.

FIRE HAZARD

- Sparks (spatter) can cause re. Make sure therefore that there are no inammable materials nearby.

NOISE - Excessive noise can damage hearing.

- Protect your ears. Use earmus or other hearing protection.

- Warn bystanders of the risk.

MALFUNCTION - Call for expert assistance in the event of malfunction.

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

PROTECT YOURSELF AND OTHERS!

WARNING

SECTION 2 DESCRIPTION

The EPP-200 Power Console is designed for mechanized plasma

applications. It can be used with other ESAB products such as the

PT-24 and PT-600 torches, an optional plumbing box and a remote

set-up pendant.

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power semiconductor components

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2.1 Introduction

2.2 General Specications

EPP-200 Power Console (0558004315):

OUTPUT (100% duty cycle)

Voltage......................................................................................................... 160VDC

Current range DC................................................................................. 50A to 200A

Power................................................................................................. 8000 W to 32000 W

Open Circuit Voltage (OCV) .................................................................. 325VDC

INPUT

Voltage (3-phase) ..............................................................200/230/380/415/460/575 Volts

Current (3-phase) ...............................................................115/100/60/55/50/40 Amperes

 ....................................................................................................50/60Hz

KVA .................................................................................................................39.8 kW

Power.............................................................................................................37.8 kW

 ...................................................................................................95%

 .................................................................................. See Section 3, Installation

Electric Shock Can Kill!

Use of torches not designed for this console could result in a haz-

ardous electric shock.

Use only torches designed for the EPP-200 Console.

WARNING

2.3 Dimensions and Weight

44 in. (1100mm)

42in. (1050mm)

22in. (550mm)

Weight = 725 lbs. (330 kg)

SECTION 2 DESCRIPTION

2.4 EPP-200 Options and Accessories

Options

5 ft. (1.5m)

10 ft. (3.0m)

20 ft. (6.1m)

25 ft. (7.6m)

30 ft. (9.1m)

40 ft. (12.2m)

50 ft. (15.2m)

75 ft. (22.9m)

100 ft. (30.5m)

125 ft. (38.1m)

150 ft. (45.7m)

* CoolingWater Hoses (2)

Console to Plumbing Box Control Cable

Plumbing Box to Console Pilot Arc Lead

Plumbing Box to Console Power Lead

Console to Plumbing Box

0558003979

0558003980

0558003981

33132

0558003982

0558003983

33133 (4495019)

33134 (4495020)

33135 (4495021)

33136 (4495022)

0558003984

N / A

0558004651

N / A

0558004652

0558004653

0558004654

0558003978

0558004655

0558003985

0558003986

0558003987

33303

0558003988

0558003989

33304 (4495034)

33305 (4495035)

33306 (4495036)

33307 (4495037)

0558003990

0558003991

0558003992

0558003993

22001 (4495038)

0558003994

0558003995

22002 (4495039)

22003 (4495040)

22004 (4495041)

22005 (4495042)

0558003996

SECTION 2 DESCRIPTION

NOTE:

Part Numbers in parenthesis apply to "CE"/European units only.

* Use with one adaptor fitting (41V12) included with unit.

2.5 Gas Hoses

Gas Type 25 ft. 50 ft. 75 ft. 100 ft. 125 ft.

(7.6m) (15.2m) (22.8m) (30.4m) (38.1m)

Nitrogen (clear) 33122 33123 33124 33125 33126

Oxygen (clear - USA) 33117 33118 33119 33120 33121

Oxygen (blue - Euro) 0558002973 0558002974 0558002975 0558002976 0558002977

Argon/Hydrogen (H-35) (1) 33122* 33123* 33124* 33125* 33126*

Air (clear - USA) 33122** 33123** 33124** 33125** 33126**

Air (black - Euro) (2) 0558002978** 0558002979** 0558002980** 0558002981** 0558002982**

Note: * = Requires adapter P/N 19X54 (4494001) (order separately)

** = Requires adapter P/N 74S76 (0558004057) (order separately)

2.6 Gas Regulators

Station Regulator Cylinder Regulator

Nitrogen .....................................................19155 ............................................998343

Oxygen .......................................................19151.............................................998336

Argon/Hydrogen (H-35) .......................19153.............................................998341

Air .................................................................30338 (4492008) .......................N/A

A separate start gas regulator is always required:

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A total of 3 regulators will be required (plasma, start and

secondary).

When using a plumbing box:

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plumbing box.

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NOTICE

SECTION 2 DESCRIPTION

NOTE:

Part Numbers in parenthesis apply to "CE"/European units only.

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