ESAB Aristo Origo Feed 3004 Bedienungsanleitung

Valid for serial no. 620--xxx--xxxx0458 716 201 GB 071005

Feed 3004

Feed 4804

Aristot

Instruction manual

-- 2 --

TOCe

Rights reserved to alter specifications without notice.

1 DIRECTIVE 3........................................................

2SAFETY 3...........................................................

3 INTRODUCTION 5...................................................

3.1 Equipment 5................................................................

3.2 Control panel 5.............................................................

4 TECHNICAL DATA 6.................................................

5 INSTALLATION 7....................................................

5.1 Lifting instructions 7.........................................................

5.2 Terminating resistors 8.......................................................

5.3 Connection of multiple wire feed units 8........................................

6 OPERATION 9.......................................................

6.1 Connections and controls 10...................................................

6.2 Water connection 10..........................................................

6.3 Remote control unit 11........................................................

6.4 Wire feed pressure 11........................................................

6.5 Changing / loading wire Feed 3004 12..........................................

6.6 Changing / loading wire Feed 4804 12..........................................

6.7 Replacing the Feed 3004 feed rollers 12.........................................

6.8 Replacing the Feed 4804 feed rollers 13.........................................

7 MAINTENANCE 13....................................................

7.1 Inspection and cleaning 13....................................................

8 ORDERING OF SPARE PARTS 14......................................

DIAGRAM 16............................................................

ORDERING NUMBER 19.................................................

WEAR COMPONENTS 20.................................................

ACCESSORIES 24.......................................................

-- 3 --

bm29d1ea

1DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, declares that Wire feed unit Feed

3004/4804 from serial number 620 (2006 w.20) are constructed and tested in compliance with the

standard EN 60974--5 and EN 60974--10 in accordance with the requirements of directive

(2006/95/EC) and (2004/108/EEC).

-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------

Kent Eimbrodt

Global Director

Equipment and Automation

Laxå 2007--03--14

2SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety precautions

must meet the requirements that apply to this type of welding equipment. The following recommen-

dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding

equipment. Incorrect operation of the equipment may lead to hazardous situations which can result

in injury to the operator and damage to the equipment.

1. Anyone who uses the welding equipment must be familiar with:

Sits operation

Slocation of emergency stops

Sits function

Srelevant safety precautions

Swelding

2. The operator must ensure that:

Sno unauthorized person is stationed within the working area of the equipment when it is

started up.

Sno--one is unprotected when the arc is struck

3. The workplace must:

Sbe suitable for the purpose

Sbe free from drafts

4. Personal safety equipment

SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof

clothing, safety gloves.

SDo not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become

trapped or cause burns.

5. General precautions

SMake sure the return cable is connected securely.

SWork on high voltage equipment may only be carried out by a qualified electrician.

SAppropriate fire extinquishing equipment must be clearly marked and close at hand.

SLubrication and maintenance must not be carried out on the equipment during operation.

-- 4 --

bm29d1ea

WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

SInstall and earth the welding unit in accordance with applicable standards.

SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

SInsulate yourself from earth and the workpiece.

SEnsure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

SKeep your head out of the fumes.

SUse ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone

and the general area.

ARC RAYS -- Can injure eyes and burn skin.

SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

SProtect bystanders with suitable screens or curtains.

FIRE HAZARD

SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

SProtect your ears. Use earmuffs or other hearing protection.

SWarn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding protection and accessories.

WARNING!

Read and understand the instruction manual before installing

or operating.

This product is solely intended for arc welding.

Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic

Equipment and its implementation in accordance with national law, electrical equipment

that has reached the end of its life must be collected separately and returned to an

environmentally compatible recycling facility. As the owner of the equipment, you should

get information on approved collection systems from our local representative.

By applying this European Directive you will improve the environment and human health!

-- 5 --

bm29d1ea

3 INTRODUCTION

The Feed 3004 and Feed 4804 wire feed units are intended for use with Mig power

sources.

There are several variants available: see on page 19.

They are totally enclosed, containing four--wheel feeders and the necessary control

electronics.

They are suitable for use with wire on ESAB’s MarathonPact, or on standard

bobbins (standard Ø 300 mm, accessory Ø 440 mm).

The units can be positioned in a choice of ways: on the power source itself, hanging

above the working position, on a support arm or with a wheelset on the floor.

ESAB’s accessories for the product can be found on page 24.

3.1 Equipment

The unit Feed 3004 is supplied with:

SInstruction manual for the wire feed unit.

SInstruction manual for control panel.

SStickers with recommended wear parts.

The unit Feed 4804 is supplied with:

SDistance washer (4 pieces).

SHexagon key (4 mm)

SInstruction manual for the wire feed unit.

SInstruction manual for the control panel.

SStickers with recommended wear parts.

3.2 Control panel

The units are supplied with one of the following control panels:

Empty panel for use with double wire feed units or

with use of control box U8.

MA4 With knobs for setting the voltage and wire feed

speed / current. Other settings by pushbuttons, with

corresponding symbols on the display panel.

-- 6 --

bm29d1ea

MA6 With knobs for setting the voltage and wire feed

speed / current. Other settings by pushbuttons, with

text indication on the display panel.

U6 With knobs for setting the voltage and wire feed

speed / current. Other settings by pushbuttons, with

text indication on the display panel.

Detailed descriptions of the control panels can be found in separate Instruction

manuals.

4 TECHNICAL DATA

Feed 3004 Feed 4804

Power supply 42 V 50 -- 60 Hz 42 V 50 -- 60 Hz

Power requirement 336 VA 378 VA

Motor current 8A 9A

Wire feed speed 0.8 -- 25 m/min 0.8 -- 25 m/min

Welding gun connection EURO EURO

Max. diameter of wire bobbin 300 mm (*440 mm) 300 mm (*440 mm)

Wire dimension 0.6 -- 1.6 mm 0.6 -- 2.4 mm

Operating temperature -- 1 0 t o + 4 0 ˚C-- 1 0 t o + 4 0 ˚C

Weight

basic unit

with bobbin carrier

with enclosed bobbin carrier

13 kg

16 kg

17.5 kg

18 kg

21 kg

22.5 kg

Dimensions (l x w x h)

basic unit

with bobbin carrier

with enclosed bobbin carrier

380 x 265 x 340 mm

560 x 265 x 350 mm

690 x 285 x 420 mm

380 x 265 x 340 mm

560 x 265 x 350 mm

690 x 285 x 420 mm

Shielding gas

max pressure

All types intended for

MIG/MAG welding

0.5 MPa (5 bar)

All types intended for

MIG/MAG welding

0.5 MPa (5 bar)

Coolant

max pressure

50% water / 50% mono--ethylen

glycol

0.5 MPa (5 bar)

50% water / 50% mono--ethylen

glycol

0.5 MPa (5 bar)

Permissible load at

60% duty cycle 500 A 500 A

Enclosure class

basic unit

with bobbin carrier

with enclosed bobbin carrier

IP23

IP2X

IP23

IP2X

IP23

* Accessory, see page 24.

Duty cycle

The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer-

tain load without overloading.

-- 7 --

bm29d1ea

Enclosure class

The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid

objects or water. Equipment marked IP23 is designed for indoor and outdoor use.

Equipment marked IP2X is designed for indoor use.

5 INSTALLATION

The installation must be executed by a professional.

WARNING!

This product is intended for industrial use. In a domestic environment this product may cause radio

interference. It is the user’s responsibility to take adequate precautions.

WARNING!

When welding in an environment with increased electrical danger, only power sources intended

for this environment may be used. These power sources are marked with the symbol .

5.1 Lifting instructions

Ordering number for the lifting eye can be found on page 24.

Note! If another mounting device is used, this should be insulated from the wire feed

unit.

-- 8 --

bm29d1ea

5.2 Terminating resistors

In order to avoid communication interference, the

ends of the CAN bus must be terminated by resistive

loads.

One end of the CAN bus is at the wire feed unit control panel,

which incorporates a terminating resistor. The other end is in

the power source and it must be fitted with a terminating resistor,

as shown in the diagram to the right.

5.3 Connection of multiple wire feed units

When connecting multiple wire feed units (maximum 4), use wire feed units without

control panel and with control box U8.

Two feed units are to be connected according to the picture.

When connecting more than two feed units, an authorised ESAB service technican

must perform the installation.

-- 9 --

bm29d1ea

6 OPERATION

General safety regulations for the handling of the equipment can be found on

page 3. Read through before you start using the equipment!

WARNING!

Assure that the side panels are closed during operation.

To prevent the reel from sliding off the hub: Lock the reel in place by

turning the red knob as shown on the warning label attached next to

the hub.

WARNING!

Rotating parts can cause injury, take great care.

WARNING!

There is a risk of tipping if the wire feed unit is fitted with a counterbalance arm. Secure the

equipment, especially if used on an uneven or sloping surface.

When moving the equipment use intended handle. NOTE! Never pull on the gun.

-- 1 0 --

bm29d1ea

6.1 Connections and controls

1Control panel

(see respective instruction manual)

6Connection for welding current from the

power source (OKC)

Connection for remote control

Connection for U8.

7Connection for the control cable from the

power source

3Connection with ELP* for cooling water to

the welding gun-- BLUE

8Connection for cooling water to the power

source (cooling unit) -- RED

4Connection for cooling water from the wel-

ding gun -- RED

9Connection for cooling water from the po-

wer source (cooling unit) -- BLUE

5Connection for the welding gun 10 Connection for protection gas

NOTE! Cooling water connections only available on certain models.

* ELP = ESAB Logic Pump, see point 6.2.

6.2 Water connection

The wire feed unit with water connection is equipped with a detection system ELP

(ESAB Logic Pump) which checks that the water hoses are connected.

Mig 4000i and Mig 5000i

The power unit On/Off switch must be in the “0” position (Off) when connecting a

water--cooled welding gun.

If a water--cooled welding gun is connected, the water pump starts automatically

when the main On/Off switch is turned to “START” and/or when welding starts. After

welding, the pump continues to run for 6,5 minutes, and then switches to the

energy--saving mode.

Andere Handbücher für Aristo Origo Feed 3004

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere ESAB Schweißsystem Handbücher

ESAB

ESAB Retrofit Aristo Mig 4004i WeldCloud Bedienungsanleitung

ESAB

ESAB A2 SF Bedienungsanleitung

ESAB

ESAB Retrofit Aristo Mig 4004i WeldCloud Bedienungsanleitung

ESAB

ESAB EMP 210 Bedienungsanleitung

ESAB

ESAB Fabricator 181i Bedienungsanleitung

ESAB

ESAB Mig 4004i Bedienungsanleitung

ESAB

ESAB ESP-200 Bedienungsanleitung

ESAB

ESAB Heliarc SR-9 Leitfaden

ESAB

ESAB Aristo FeedMech 4804 Bedienungsanleitung

ESAB

ESAB Smashweld 316 Bedienungsanleitung

ESAB

ESAB MT-450W Bedienungsanleitung

ESAB

ESAB Origo Tig 3000i Bedienungsanleitung

ESAB

ESAB Cutmaster 100 Bedienungsanleitung

ESAB

ESAB LAW 510 Bedienungsanleitung

ESAB

ESAB HandyPlasma 250 Bedienungsanleitung

ESAB

ESAB KHM 190 HS Bedienungsanleitung

ESAB

ESAB Cutmaster 80 Bedienungsanleitung

ESAB

ESAB Aristo Arc 4000i Bedienungsanleitung

ESAB

ESAB A2SF J1 Bedienungsanleitung

ESAB

ESAB Caddy Tig 2200iw Bedienungsanleitung

ESAB

ESAB LKB 400W Bedienungsanleitung

ESAB

ESAB LHJ 750 Bedienungsanleitung

ESAB

ESAB Migmaster 275 Bedienungsanleitung

ESAB

ESAB 350mpi Bedienungsanleitung

Beliebte Schweißsystem Handbücher anderer Marken

Berner

Berner PLASMACUT 54 Bedienungsanleitung

Pro Spot

Pro Spot PR-155 Bedienungsanleitung

Forney

Forney 210 Bedienungsanleitung

Thermal Arc

Thermal Arc 400S Bedienungsanleitung

Lincoln Electric

Lincoln Electric HANDYMIG 170I Bedienungsanleitung

GYS

GYS PROTIG 201 AC/DC Bedienungsanleitung

TAFA

TAFA 30*8B35 Bedienungsanleitung

Lincoln Electric

Lincoln Electric INVERTEC V350-PRO CE Bedienungsanleitung

CIGWELD

CIGWELD 636804 Kurzanleitung

Red-D-Arc

Red-D-Arc DC-400 Bedienungsanleitung

Hobart Welding Products

Hobart Welding Products Spool Gun DP 3035-10 Bedienungsanleitung

Elettro

Elettro HI-MIG 3000 SYNERGIC Bedienungsanleitung

Sonics

Sonics H520T Bedienungsanleitung

Miller

Miller Big Blue 400D Bedienungsanleitung

NewArc

NewArc RT2000 Kurzanleitung

Hypertherm

Hypertherm powermax1000 Bedienungsanleitung

Lincoln Electric

Lincoln Electric POWER WAVE I400 Bedienungsanleitung

Everlast

Everlast POWER MTS 221STi Bedienungsanleitung