Escea DX1000 Bedienungsanleitung

Installation / Service Guide

For the latest documentation, visit www.escea.com 630228_21

DX1000 / DX1500

Gas Fireplaces

Important:

The appliance shall be installed in accordance with;

• This installation instruction booklet

• Local gas ﬁtting regulations

• Municipal building codes

• Electrical wiring regulations

• Any other relevant statutory regulations.

• AS/NZS 5601.1 Gas Installations

This appliance is not intended for use by young children or inﬁrm persons unless they have been

adequately supervised by a responsible person to ensure that they can use the appliance safely.

Young children should be supervised to ensure that they do not play with the appliance.

Manufactured by: Escea Ltd, PO Box 5277 Dunedin NZ, Ph: +64 3 478 8220.

For contact details of your local Escea distributor or dealer in New Zealand, please visit: www.

escea.com, call NZ: 0800 17 3000, or email: [email protected].

From Australia, please visit www.escea.com.au,

call AU: 1800 460 832 or WA: 1800 730 140, or email us at [email protected]

WARNING:

Failure to follow these instructions could cause a malfunction of this appliance, which could

result in death, serious bodily injury, and/or property damage. Failure to follow these instructions

may also void your ﬁre insurance and/or warranty.

This appliance must not be modiﬁed.

THIS APPLIANCE MUST BE FITTED WITH AN ESCEA REMOTE ROOM AIR FAN

AND SUITABLE RETURN AIR VENTILATION

THIS APPLIANCE MUST BE FITTED WITH AN ESCEA REMOTE FLUE FAN

THE TERMINAL MUST ALWAYS VENT DIRECTLY OUTDOORS

Who can install this product:

Installation must be carried out by a qualiﬁed and registered installer who, on completion of the

installation, must issue a:

AUS: Certiﬁcate of Compliance

NZ: Energy Work Certiﬁcate

in accordance with national and/or local codes. If these are not issued then the Escea warranty

may be void.

Warranty Repair and Annual Servicing:

Please contact Escea if you require warranty work. Warranty repair work must be carried

out by a recognised gas ﬁre technician. It is recommended that recognised Escea Gas Fire

Technicians are also used to carry out annual servicing requirements (particularly during the

warranty period). For contact details of recognised Escea Gas Fire Technicians in your area, or

for replacement parts, please contact the retailer from whom the appliance was purchased our

visit our website.

General Installation Information:

This appliance must be installed according to these instructions and in compliance with all

relevant building, gas ﬁtting, electrical and other statutory regulations (eg. AS/NZS 5601.1).

Any shortcomings in the appliance and ﬂue installation will be the responsibility of the installer,

and Escea will not be accountable for any such failings or their consequences.

Once this appliance is installed it cannot be removed without disturbing the wall lining.

This DX Series ﬁreplaces has been dispatched from the factory set as a single sided version.

This can be converted into a double sided appliance by using the Double Sided Conversion Kit

available from your Escea distributor. Conversion details are shown in Section E.

An electrician is required to install a 3pin power socket – Section C.

DX1000 PRODUCT SPECIFICATION

MODEL NAME DX1000

Description of Appliance Gas Fire Heater

Star Rating 4.8 Stars

Max. Heat Output 8.4 kW

A/NZ Approval No. AS/NZS 5263.1.3:2016

Gas Type Natural Propane ULPG

Gas input High 33 MJ/hr 33 MJ/hr 33 MJ/hr

Inlet Pressure Max 5 kPa 5 kPa 5 kPa

Min 1.13 kPa 2.75 kPa 2.75 kPa

Operating Pressure on High 0.82 kPa 2.32 kPa 2.32 kPa

Operating Pressure on Low 0.28 kPa 0.72 kPa 0.72 kPa

Burner Jet Size Left and Right:

1.95mm

Left and Right:

1.1mm

Left and Right:

1.1mm

Burner Aeration Left and Right:

3.5 mm

Left and Right:

11 mm

Left and Right:

11 mm

Pilot injector #37 #37 #37

Appliance Dimensions (mm) Width 1328 mm

Height 774 mm

Depth 382 mm

Weight Kg 100 kg

Ignition System Electronic Ignition to pilot system

Escea PCB

Flame Safeguard Flame Rectiﬁcation

Remote controls Yes

Timers Yes

Clock Yes

Function lock / child Yes

Temperature control Yes

Connections Electric 230V AC

Gas 1/2" BSPP female lower centre of ﬁreplace chassis

Flue Type Aluminium Flexi Flue and PolyPro

Flue Size 75mm and 100mm Flexi Flue & PolyPro

Spigot

Location

Right hand top

Data badge location On Chassis Base

DX1500 PRODUCT SPECIFICATION

MODEL NAME DX1500

Description of Appliance Gas Fire Heater

Star Rating 4.3 Stars

Max. Heat Output 10.4 kW

A/NZ Approval No. AS/NZS 5263.1.3:2016

Gas Type Natural Propane ULPG

Gas input High 42 MJ/hr 42 MJ/hr 42 MJ/hr

Inlet Pressure Max 5 kPa 5 kPa 5 kPa

Min 1.13 kPa 2.75 kPa 2.75 kPa

Operating Pressure on High 0.76 kPa 1.96 kPa 1.96 kPa

Operating Pressure on Low 0.28 kPa 0.96 kPa 0.96 kPa

Burner Jet Size Left and Right:

2.3mm

Left and Right:

1.3mm

Left and Right:

1.3mm

Burner Aeration Left and Right:

3.5 mm

Left and Right:

11 mm

Left and Right:

11 mm

Pilot injector #37 #37 #37

Appliance Dimensions (mm) Width 1828 mm

Height 774 mm

Depth 382 mm

Weight Kg 120 kg

Ignition System Electronic Ignition to pilot system

Escea PCB

Flame Safeguard Flame Rectiﬁcation

Remote controls Yes

Timers Yes

Clock Yes

Function lock / child Yes

Temperature control Yes

Connections Electric 230V AC

Gas 1/2" BSPP female lower centre of ﬁreplace chassis

Flue Type Aluminium Flexi Flue and PolyPro

Flue Size 75mm and 100mm Flexi Flue & PolyPro

Spigot

Location

Right hand top

Data badge location On Chassis Base

A Installation Process and Product Description 8

A1 Product Description 8

A2 Recommended Installation Process 8

A3 Product Dimensions 9

B Creating the Cavity 10

B1 Cavity Shape 10

B2 Designing the Cavity 10

B3 Framing Dimensions 11

B4 Cavity Base 11

B5 Hearth 11

B6 Wall Linings 11

B7 Fascia 12

B8 Mantle Clearance 13

B9 Television Clearances 13

B10 Ducting 13

B11 Duct Fan Mounting 14

C Installing the Electricity and Gas to the Appliance 15

C1 Power Supply 15

C2 Network Cable 15

C3 Gas Pipe Sizing 16

C4 Gas Pipe Position 16

C5 Gas Isolating Valve 16

D Installing the Flue 17

D1 Flue Conﬁguration (For less than 4m length) 17

D2 Flue Conﬁguration (For more than 4m length) 18

D3 Installing the Horizontal Powerﬂue Wall Terminal Option 19

D4 Installing the Internal Vertical Powerﬂue (UVP) 22

D5 Installing the External Vertical Powerﬂue (UVP) 24

D6 Removing the Restrictor Plate 25

D7 Installing in Accordance with Relevant Codes 26

D8 Running the Flue 27

D9 Running the Powerﬂue Electrical Cable 28

E Installing the Appliance 29

E1 Double Sided Conversion 29

E2 Installing the Appliance 30

E3 Connecting the Flue 30

E4 Connecting the Ducting 30

E5 Connecting the Network Cable 30

E6 Connecting the Powerﬂue and Duct Fan Cables 31

E7 Removing (and Replacing) the Glass 31

E8 Remove the Fuelbed Tray & Burners 32

E9 Gas Type Conversion 32

E10 Checking the Gas Operating Pressure 34

E11 Operating the Appliance 37

E12 Auxillary On/O button 37

E13 Home Automation Setup 37

F Finishing the Installation 39

F1 Crystalight, Coal, or Driftwood Fuel Bed Installation 39

F2 Woodland Selection Fuel Bed 39

F3 Replace the Glass 40

F4 Wall Lining 40

F5 Fitting the Fascia Panels 41

F6 Locating Wall Mount Cradle for Wireless Control 42

F7 Operating the Appliance 42

F8 Normal Operating Sounds and Smells 44

G Installation Checklist 45

S Service Manual 46

S1 Annual service procedure 46

S2 Error Codes 47

S3 Cleaning the Fuel bed, Fascia, and Glass 49

S4 Checking Operating Pressure 50

S5 Replacing a Remote Control 51

S6 Replacing the Burners 52

S7 Accessing the Control Tray 53

S8 Removing the Circuit Board 53

S9 Servicing the Horizontal/Universal Vertical Powerﬂue 55

S10 Wiring Diagram 56

AC D E F G SERVICE

A Installation Process and Product Description

A1 Product Description

The Escea DX1500 / DX1000 gas ﬁre is a direct vent (fan draught balanced ﬂue), room sealed gas

appliance designed to be built into a cavity. This appliance is ﬂued using a co-linear ﬂexible aluminium

ﬂue connected to a powerﬂue terminal.

The hot air from the gas ﬁre is transferred to the room via 250mm ID / 300 mm OD ducting.

The user will control their ﬁre with the Radio Frequency (RF) remote that will normally be left in its

wall mount cradle. In addition to the RF remote it has a single auxiliary On/O button on the unit.

When not in operation it is in a standby mode unless it is physically isolated from the mains supply.

To access the product Dataplate, ﬁrst remove the ﬁreplace glass, any fuelbed media, the burners, and

the ﬁrebox base. An access panel is located to the side of the bottom of the ﬁrebox; the dataplate is

located underneath this access panel.

A2 Recommended Installation Process

The following diagram illustrates the steps required to install your gas ﬁre, and the trades required at

each stage.

The sequence in which you choose to do these tasks will vary depending on your individual installation.

Please read these instructions carefully before proceeding with the installation. Leave the installation

of the optional fascia panels until the very end of the installation and commissioning to avoid damage

to the fascia panels.

Create the Cavity Install electrical / gas

connections, ue system, and

replace

Finish installation and t

fascia

Section B Section C, D Section F

Important: Installations that are not speciﬁcally outlined in this manual

should be referred to the Escea Architectural Advisory Team.

Please email [email protected]

To ensure that your installation is fully complete, please use the “Installation Checklist” on page 45.

BACDEFGSERVICE

A3 Product Dimensions

NOT TO BE MISTAKEN FOR CAVITY DIMENSIONS.

All dimensions are in mm.

183

744

382

70 Ø100 Ø75

Ø250

372

Gas, Power, Internet

Connections

For more detail, view architectural drawings at www.escea.com

DX1000 DX1500

A664mm 914mm

B1328mm 1828mm

A C D E F G SERVICE

B Creating the Cavity

B1 Cavity Shape

The DX1500 / DX1000 is suitable for timber framed cavities. Most existing masonry cavities

will not be suitable.

The cavity design & shape will be dependent on a number of things, detailed below

B2 Designing the Cavity

The following aspects must be considered when designing this installation:

• Appliance physical size

• Single sided or Double sided

• Wall ﬁnishing and interaction with appliance

• Positioning of appliance in regards to wall lining (depth into wall)

• Is a Fascia to be used? one side or two sides?

• Exhaust cowl aspect – horizontal / vertical and ﬂue conﬁguration

• Flue exhaust fan noise- Is there a direct noise path along the ﬂue, especially for short ﬂue

runs?

• Exhaust cowl access for maintenance

• Duct layout and cavity spaces to run ducting

• Duct fan position

• Access to duct fan for maintenance

• Gas pipe layout

• Gas isolation valve / pressure test point position

• Electrical isolation switch

• Home automation network connections - Ethernet cable layout

□

The cavity and wall linings may be constructed from standard timber framing materials and do

not need to be non-combustible.

It is not necessary to line the sides, or back of the cavity.

This DX1500 / DX1000 ﬁre is to be installed prior to any wall lining.

The wall lining is the very last task to be completed in this installation.

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