Eurotherm 7000 Series Bedienungsanleitung

Single phase

solid state

contactors

User Manual

100S

7100S

ENG

• DATA MANAGEMENT • CONTROLS • PROCESS AUTOMATION•

7100S

SMART CONTROLLERS

SINGLE-PHASE INDUSTRIAL SOLID STATE

CONTACTORS

7000 series

User

Manual

(electronic or mechanical, including photocopying and recording) without written permission from

Eurotherm is strictly prohibited.

Ref.: HA176386ENG - Issue 2.0 - 09/2003

7100S User Manual

7100S User Manual iii

Contents

CONTENTS

Page

European directives and applicable standards . . . . . . . . . . .iv

Commissioning flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . .vi

Chapter 1 Solid state contactor identification . . . . . . . . .1-1

Chapter 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Chapter 3 Operation (Firing, Alarms) . . . . . . . . . . . . . . .3-1

Chapter 4 Commissioning and Maintenance . . . . . . . . .4-1

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.1

Eurotherm business group addresses . . . . . . . . . . . . . . . . .6-1

PURPOSE OF MANUAL

This manual (Issue 2.0) describes the Basic Version and all options for 7100S series

solid state contactors with current ratings of up to 250 A.

General information about the digital communication option is presented in the

technical specifications (section 1).

The operation of 7100S units with this option and the operation of the digital

communication are described in the ‘7000 Series. Digital Communication’ manual

(part number HA176664ENG available later).

7100S User Manual

Applicable standards

EUROPEAN DIRECTIVES AND APPLICABLE STANDARDS

COMPLIANCE WITH PRODUCT STANDARD

7100S products comply with the terms of product standard EN 60947-4-3

‘Contactors and motor-starters - AC semiconductor controllers and contactors for non-

motor loads’. The number of this standard is indicated on the front panel label.

CE LABELLING

7100S products, installed and used in accordance with their user manual, bear CE labelling

to indicate compliance with the essential requirements of:

• the European Low Voltage Directive 73/23 EEC dated 19 February 1973

amended by 93/68 EEC dated 22 July 1993

• the Electromagnetic Compatibility Directive 89/336/EEC dated 3 March 1969

amended by 92/31/EEC dated 28 April 1992 and 93/68/EEC dated 22 July 1993.

SAFETY

The units have IP20 protection rating as defined by standard IEC 60529.

External wiring must comply with standards IEC 60364-4-43 and IEC 60943.

Copper cables and conductors rated to a temperature of 75°C (167°F) must be used.

ELECTROMAGNETIC COMPATIBILITY EMC) TEST STANDARDS

7100S products installed and used in accordance with the user manual, are designed for an

industrial environment and must not be used in the home.

IMMUNITY

The EMC immunity test standards required by product standard EN 60947-4-3 are given in

table 1.

Table 1 EMC immunity standards compliance

Test type Minimum levels EMC test standard

Electrostatic discharge 4 kV on contact; 8 kV in air EN 61000-4-2

Radiated, radio frequency 10 V/m 80 MHz ≤f≤1 GHz;

electromagnetic field 80% modulation 1 kHz sinusoidal EN 61000-4-3

Electrical fast transient / burst 2 kV / 5 kHz EN 61000-4-4

Electrical surge 4 kV line to earth;

2 kV line to line EN 61000-4-5

Conducted disturbances 140 dBµV; 150 kHz ≤f≤80 MHz EN 61000-4-6

Voltage dips, short interruptions

and voltage variation 5 s interruptions EN 61000-4-11

7100S User Manual v

Applicable standards

EMC FILTER conducted emissions)

For facilities required to comply with the levels stipulated under the generic standard for

conducted emissions, EN 61000-6-4, Eurotherm Automation can provide optional internal

filters (code FILT) on units up to 100 A.

EMC GUIDE

To help you deal with installation-dependent electromagnetic interference effects,

Eurotherm provides an ‘Electromagnetic compatibility’ installation guide

(ref. HA025464) which sets out best current practice regarding EMC.

DECLARATION OF CONFORMITY

A CE declaration of conformity is available on request.

EMISSIONS

The EMC emissions test standards required by product standard EN 60947-4-3 are given in

table 2.

Table 2 EMC emissions standards compliance

Emission type Firing mode EMC test standard

Radiated, radio frequency All firing CISPR 11 Class A

modes

Conducted, radio frequency ‘Burst mode’ and ‘Single-cycle’ CISPR 11 Class A

Group 2

‘Phase angle’

(Product compliant if external

series filter fitted)

7100S User Manual

Quick commissioning

Alarmes signalées Alarmes signalées

Check characteristics of unit

and installation

Power wiring

Power up

Check supply presence

et DLF alarm: option

(if conditions met)

Normal operation

Product code

and specifications

correspond

Pages 1-7

to 1-13

upply protection,

protective earth (PE terminal)

Alarms signalled

Pages 4-2, 4-3

GRF, DLF, T°LEDs Pages 3-5 to 3-7

ON and HEAT LEDs

Apply input signal

Check firing

Page 2-12

CHK/SET push button Pages 3-9, 3-10,

4-3

Power terminals

upply: 1/L1, 3/L2 (1/L1 for ≥ 250A)

Load: 2/T1, 4/T2 (2/T1 for ≤ 250A)

Pages 2-7 to 2-9,

4-3

Input signal wiring Page 2-10

DC logic signal:

LDC terminal block

AC logic signal:

HAC terminal block

4-20 mA analogue signal:

ATP terminal block

Digital signal (MOP option) :

COM terminal block

Auxiliary supply Pages 2-9, 4-3

Fan:

FAN terminal block (rating ≥ 250 A )

24 Vdc or 24 Vac

(for RTR or MOP option) :

Aux2 terminal block

Green ON LED

Green HEAT LED and

load current present

Maintenance

Pages 2-10, 3-4

Pages 2-8, 2-9,

4-3

COMMISSIONING FLOWCHART

7100S User Manual 1-1

Identification

Chapter 1

SOLID STATE CONTACTOR IDENTIFICATION

Contents Page

General presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Basic version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Versions with options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7

Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12

Example code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14

Identification label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14

Identification

7100S User Manual

1-2

Chapter 1 IDENTIFICATION

GENERAL PRESENTATION

7100S series solid state contactors are used to control the electrical power of single phase

industrial loads. The load controlled may comprise low temperature coefficient resistive

loads or short wave infrared (SWIR) elements.

Current ratings vary from 16 A to 630 A (see coding), at voltages of 100 V to 690 V.

7100S series power thyristor units (rating of up to 100 A) comprise two channels, one

controlled by thyristors and one direct internal channel.

7100S units rated 125 A and above only comprise a single controlled channel.

Figure 1-1 General view of 7100S, Basic version (here with DC logic input, 16 rating)

EUROTHERM

7100

16 A / 230 V

2/T2

1/L1

HEAT

3/L2

4/T2

Internal wiring

diagram

Supply present

Protective earth

terminal

Input logic signal

terminal block

Thyristor firing

request (logic)

Power terminals

(supply side)

Power terminals

(load side)

Input logic signal

terminal labelling

Nominal current (rating)

and nominal voltage

User

label

EN 60947-4-3

LDC

0VL LD

11 12

Product standard

BASIC VERSION (without options

Figure 1-2 General view of 7100S with DLF option (here with 100 A rating and DC logic input)

7100S User Manual 1-3

Identification

EUROTHERM

7100

100 A / 500 V

3/L2

4/T2

GRF

DLF

HEAT

CHK

SET

Internal

wiring diagram

Protective earth

terminal

Input logic signal

terminal block

Power terminals

(supply side)

Input logic

signal labelling

GRF or DLF option:

larm relay contact

terminal block

Supply present

Firing request

(logic)

Serious alarms

Partial load

failure alarm DLF option

CHK/SET

push button:

DLF alarm

setting / diagnosis

Alarms option:

larm relay

contact terminal

labelling

Rating (nominal current)

and nominal voltage

Power terminals

(load side)

User label

larm

options

EN 60947-4-3

1/L1

2/T1

Product standard

ALR

1a 1b

73 74

LDC

0VL LD

1112

VERSIONS WITH OPTIONS

The figures below show general views of 7100S units (100 and 250 A versions) with Alarms,

Retransmission or Communication options and with various input types.

The diagrams indicate the power and command terminals, terminal block labels, indicators

and settings push button.

Options (alarms

Figure 1-2 shows a general view of the 7100S with GRF (serious alarms) and DLF

(Diagnostic Load Failure alarm) options.

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