Eurotherm Invensys 2408 Bedienungsanleitung

Installation and operation

handbook

2404

2408

CONTROL SETPOINT

PROGRA ER

ENG

Installation and Operation Handbook Contents

Issue 10.0 Nov-04 Applies to 2408 and 2404 controller software version 4.0 i

MODELS 2408 and 2404 PID CONTROLLERS

INSTALLATION AND OPERATION HANDBOOK

Contents Page

Chapter 1 INSTALLATION .................................................................1-1

Chapter 2 OPERATION ......................................................................2-1

Chapter 3 ACCESS LEVELS..............................................................3-1

Chapter 4 TUNING..............................................................................4-1

Chapter 5 PROGRAMMER OPERATION ..........................................5-1

Chapter 6 CONFIGURATION.............................................................6-1

Chapter 7 USER CALIBRATION........................................................7-1

Appendix A UNDERSTANDING THE ORDERING CODE...................A-1

Appendix B SAFETY and EMC INFORMATION..................................B-1

Appendix C TECHNICAL SPECIFICATION……….……………………C-1

Appendix D LOAD CURRENT MONITORING AND DIAGNOSTICS..D-1

Appendix E PROFIBUS COMMUNICATIONS….……………………....E-1

“This product is covered by one or more of the following US Patents:

5,484,206; Additional patents pending.

PDS and INSTANT ACCURACY are trademarks of Eurotherm.”

Issue 10 of this handbook applies to software version 4.

Contents Installation and Operation Handbook

ii Issue 10.0 Nov-04 Applies to 2408 and 2404 controller software version 4.0

Enhancements to Software Version 4

The following enhancements have been added to software versions 4.

• Isolated Single Logic Output Module

• Transducer Power Supply Module to provide 5 or 10Vdc to an external transducer. (Not

intended for melt pressure control)

• DeviceNet communications

• Linear over range limits are +5% of high instrument range and –5% of low instrument

range for all process input ranges (i.e. 0-20mA, 4-20mA, 0-10V)

• Sensor break or input open circuit faults are detected on all analogue inputs (PV1.PV2

and remote input channels)

• PV2 alarm, full scale high and low limits default to maximum and minimum display

limits

• Deviation alarms are not inverted when direct acting control is selected. Alarm

behaviour when using reverse acting control is unchanged

• The PD track valve positioning parameter (Pd.tr) has been removed

Controllers Affected:-

Standard controllers – which include

programmers with up to 4 programs Version 4.11 or later

Setpoint programming controllers with up to

20 programs Version 4.61 or later

Profibus controllers – which include

programmers with up to 4 programs Version 4.32 or later

• The 10Amp output relay in module 4 is not available on controllers supplied after Jan 04

Related Information

• DeviceNet Communications Handbook part no. HA027506 which includes the

parameter address map.

• Profibus Communications Handbook part no. HA026290

• EMC (Electromagnetic Compatibility) Installation Guide, part no. HA025464

These are available on www. eurotherm.co.uk.

Installation and Operation Handbook Installation

2408 and 2404 Controller 1-1

Chapter 1 INSTALLATION

Figure 1-1 2408 1/8 DIN controller

Figure 1-2 2404 1/4 DIN controller

Panel retaining clips

Ratchets

Sleeve

Terminal covers

Label

Latching ears Panel sealing gasket

Display screen

Panel retaining clips

Ratchets

Sleeve

Terminal covers

Label

Latching ears

Panel sealing gasket

Display screen

Installation Installation and Operation Handbook

1-2

408 and 2404 Controller

Outline dimensions Model 2408

Outline dimensions Model 2404

The electronic assembly of the controller plugs into a rigid plastic sleeve, which in turn fits

into the standard DIN size panel cut-out shown in Figures 1-3 and 1-4.

2408

OP 1 OP2

SP2 REM

AUTO

MAN RUN

HOLD

Figure 1-3

Outline dimensions of Model 2408 controller

150mm

5.91in

48mm

1.89in

96mm

3.78in

150mm

5.91in

96mm

3.78in

96mm

3.78in

2404

OP 1 OP2

SP2 REM

AUTO

MAN RUN

HOLD

Panel cut-out

92 x 92 mm

3.62 x 3.62 in

-0

+0.8

-0

+0.03

Panel

cut-out

92 x 45mm

3.62x1.77in

-0

+0.8

-0

+0.6

-0

+0.03

-0

+0.02

38mm

(1.5in)

10mm

(0.4in)

(Not to

scale)

Recommended

inimum spacing

of controllers

ecommended

minimum

spacing of

controllers 38mm

(1.5in)

10mm

(0.4in)

(Not to

scale)

Figure 1-4 Outline dimensions Model 2404 controller

Installation and Operation Handbook Installation

2408 and 2404 Controller 1-3

INTRODUCTION

Models 2408 and 2404 are high stability, temperature or process controllers with self and

adaptive tuning. They have a modular hardware construction which accepts up to three plug-

in Input/Output modules and two interface modules to satisfy a wide range of control

requirements. Two digital inputs and an optional alarm relay are included as part of the fixed

hardware build.

The instruments are available as:

•standard controllers - which include a basic 8-segment programmer

Models 2408/CC and 2404/CC

•setpoint programming controllers: Models 2408/CP, P4, CM and

2404/CP, P4, CM

•motorised valve controllers - which include a basic 8-segment programmer

Models 2408/VC and 2404/VC

•setpoint programming motorised valve controllers: Models 2408/VP, V4, VM and

2404/VP, V4, VM

Before proceeding, please read the chapter called, Safety and EMC Information.

Controller labels

The labels on the sides of the controller identify the ordering code, the serial number, and the

wiring connections.

Appendix A, Understanding the Ordering Code,explains the hardware and software

configuration of your particular controller.

MECHANICAL INSTALLATION

To install the controller

1. Prepare the control panel cut-out to the size shown in Figure 1-3, or 1-4.

2. Insert the controller through the panel cut-out.

3. Spring the upper and lower panel retaining clips into place. Secure the controller in

position by holding it level and pushing both retaining clips forward.

Note: If the panel retaining clips subsequently need removing, in order to extract the

controller from the control panel, they can be unhooked from the side with either your fingers,

or a screwdriver.

Unplugging and plugging-in the controller

If required, the controller can be unplugged from its sleeve by easing the latching ears

outwards and pulling it forward out of the sleeve. When plugging the controller back into its

sleeve, ensure that the latching ears click into place in order to secure the IP65 sealing.

Installation Installation and Operation Handbook

1-4

408 and 2404 Controller

NEW SLEEVE DESIGN MKIII

From Jan-03 an improved design of 1/8 DIN long sleeve is shipped with all new 2408

controllers and indicators. (The month and year of manufacture are shown in the last two

pairs of digits of the instrument serial number).

Details

A new sealing gasket will be fitted onto the instrument bezel !. This gasket replaces the

gasket which was moulded into the front of the sleeve of all previous instruments.

The gasket previously moulded into the sleeve where it fits behind the panel is now supplied

as a separate item ".

Reasons for the Change

This change is to ensure that IP65 sealing is reliably achieved and less physical effort is

required to insert the instrument into the new sleeve.

Recommendations

1. An instrument delivered after Jan 03 should be used with the sleeve supplied

2. If the instrument is required to replace one already in use, the existing sleeve should

also be replaced

3. A new instrument can be fitted into an existing sleeve by carefully removing gasket

!but IP65 sealing will not be maintained

4. An existing instrument can be fitted into a new sleeve but IP65 sealing will not be

maintained

It is, however, possible to achieve IP65 sealing for 3 and 4 above. A gasket kit is available by

quoting Part No SUB24/GAS2408.

Then:-

5. To fit a new instrument in an older sleeve carefully remove gasket !. Replace it

with the thinner (1.25mm) gasket from the kit

6. To fit an existing instrument into a new sleeve fit the thicker (1.6mm) gasket from

the kit between the instrument and the sleeve

The seal "supplied as a separate item with a new instrument, should be placed over the

sleeve prior to mounting it through the panel cut out as shown below:-

Panel

New

Instrument

Sleeve seal "

(supplied as a

separate item)

Instrument

sleeve

New gasket !fitted onto bezel

Installation and Operation Handbook Installation

2408 and 2404 Controller 1-5

ELECTRICAL INSTALLATION

This section consists of five topics:

• Rear terminal layouts

• Fixed connections

• Plug-in module connections

• Typical wiring diagrams

• Motorised valve connections.

WARNING

You must ensure that the controller is correctly configured for your application.

Incorrect configuration could result in damage to the process being controlled, and/or

personal injury. It is your responsibility, as the installer, to ensure that the configuration

is correct. The controller may either have been configured when ordered, or may need

configuring now. See Chapter 6, Configuration.

Model 2408 rear terminal layout

Figure 1-5 Rear terminal layout −Model 2408

* The ground connection is provided as a return for internal EMC filters. It is not required

for safety purposes, but must be connected in order to satisfy EMC requirements.

Line

Neutral

round

Common

Input 1

Input 2

85 to 264Vac

larm

relay

−

TD/Pt100

Note: The plug-in sleeve supplied with

high voltage controllers are keyed to

revent a low voltage unit being inserted

into them.

20 −29Vac/dc

Ground

Low voltage supply

Installation Installation and Operation Handbook

1-6

408 and 2404 Controller

All electrical connections are made to the screw terminals at the rear of the controller. If you

wish to use crimp connectors, the correct size is AMP part number 349262-1. They accept

wire sizes from 0.5 to 1.5 mm2(16 to 22 AWG). The terminals are protected by a clear

plastic hinged cover to prevent hands, or metal, making accidental contact with live wires.

Rear terminal layouts

The rear terminal layouts are shown in Figures 1-5 and 1-6. The right-hand column carries

the connections to the power supply, digital inputs 1 and 2, alarm relay and sensor input. The

second and third columns from the right carry the connections to the plug-in modules. The

connections depend upon the type of module installed, if any. To determine which plug-in

modules are fitted, refer to the ordering code and wiring data on the controller side labels.

Model 2404 rear terminal layout

Figure 1-6 Rear terminal layout −Model 2404

RTD/Pt100

V+

ine

eutral

round*

ommon

Input 1

Input 2

85 to 264Vac

larm

relay

−

T/C

20 −29Vac/dc

Ground

Low voltage supply

Installation and Operation Handbook Installation

2408 and 2404 Controller 1-7

Sensor input connections

The connections for the various types of sensor input are shown below.

Fig 1-7 Sensor input connections

PLUG-IN MODULE CONNECTIONS

Module 1, 2 and 3

Module positions 1, 2 and 3 are plug-in modules. They can be either two terminal modules of

the types shown in Figure 1-7, or four terminal modules of the types shown in Table 1-1.

The tables show the connections to each module and the functions that they can perform.

Module 1 is normally used for heating and module 2 for cooling although the actual functions

will depend upon how the controller has been configured.

PDS modes

Table 1-8 refers to PDS modes 1 and 2.

PDS stands for ‘Pulse Density Signalling’ Input/Output. This is a proprietary technique for

bi-directional transmission of analogue and digital data over a simple 2-wire connection.

PDS 1 mode uses a logic output module to control aTE10S solid state relay and provides a

load failure alarm.

PDS 2 mode uses a logic output module to control a TE10S solid state relay, provide

load/SSR failure alarms, and read back the load current for display on the controller.

V+

V-

V+

V-

V+

V-

V+

V-

Thermocouple

Resistance

thermometer

mA input Volts or mV inputs

2.49Ω

current

sense

resistor

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