EWM TROLLY 70-1 Bedienungsanleitung

EWM HIGHTEC WELDING GmbH

Dr. Günter - Henle - Straße 8; D-56271 Mündersbach, Germany

Phone: +49 (0)2680.181-0; Fax: +49 (0)2680.181-244

Internet: www.ewm.de ; E-mail: inf[email protected]

Operating instructions

Transport Vehicle

TROLLY 70-1

TROLLY 70-2; 70-2 DF

TROLLY 70-3; 70-3 DF

These operating instructions must be read before commissioning.

Failure to do so may be dangerous.

Machines may only be operated by personnel familiar with the appropriate safety regulations.

The equipment complies with

•EC Low Voltage Directive (73/23/EEC)

Table of contents Page

Contents/1

Safety instructions..............................................................................................................................S/1

For your safety............................................................................................................................S/1

Notes on the use of these operating instructions.......................................................................S/2

1 Technical data........................................................................................................................... 1/1

2 Description................................................................................................................................ 2/1

2.1 General............................................................................................................................. 2/1

2.2 Overview .......................................................................................................................... 2/2

2.3 Equipment........................................................................................................................ 2/3

3 Assembly / fitting...................................................................................................................... 3/1

3.1 Individual parts................................................................................................................. 3/2

3.2 Fitting................................................................................................................................ 3/2

4 Commissioning......................................................................................................................... 3/1

4.1 Area of application............................................................................................................ 3/1

4.1.1 TROLLY 70-1......................................................................................................... 3/1

4.1.2 TROLLY 70-2 and TROLLY 70-2 DF..................................................................... 3/1

4.1.3 TROLLY 70-3 and TROLLY 70-3 DF..................................................................... 3/1

4.2 Transport/Set-up .............................................................................................................. 3/2

4.2.1 Crane transport...................................................................................................... 3/2

4.2.2 Assembly................................................................................................................ 3/2

4.2.3 Installation..............................................................................................................3/3

4.2.4 Procedure............................................................................................................... 3/3

4.3 Fitting units onto the transport vehicle .............................................................................3/4

4.4 Fitting wire feed units ....................................................................................................... 3/5

4.4.1 Fitting WELDON DRIVE 4L or PHOENIX DRIVE 4L............................................. 3/5

4.4.2 Fitting WELDON DRIVE 4 or PHOENIX DRIVE 4................................................. 3/5

4.5 Fixing and securing gas cylinders.................................................................................... 3/6

4.5.1 Transport vehicle with one gas bottle ....................................................................3/6

4.5.2 Transport vehicle with two gas bottles................................................................... 3/6

5 Spare parts list.......................................................................................................................... 4/1

Safety instructions

S / 1

For Your Safety:

Ignoring the following safety precautions can be fatal.

Observe accident prevention regulations.

These operating instructions are valid only in conjunction with the relevant safety

regulations, especially with accident prevention regulations VBG 9 and operating

instructions of one of the welding machines from our product range!

Proper usage

This machine has been manufactured according to the latest developments in technology and

current regulations and standards. It is to be operated only for the use for which it was designed

(see chapter Commissioning/Area of application).

Improper usage

This machine may be a hazard to persons, animals and property, however, if it is

•not used as designed

•used by unskilled persons who have not been trained,

•modified or converted improperly

Our operating instructions will provide you with an introduction into the safe use of the

machine.

Therefore please read them carefully and only start work when you are familiar with them.

Any person involved in operation, maintenance and repair of this machine must read and follow

these operating instructions, especially the safety precautions. Where appropriate, this must be

confirmed by signature.

Furthermore, the

•relevant accident prevention regulations,

•generally recognised safety regulations,

•local regulations, etc. must be observed.

Secure gas cylinder

•Place shielding gas cylinders in the holders provided for them and secure with safety

chains or belts.

•Take care when handling cylinders; do not throw or heat, guard against them toppling

over.

•For transport vehicles which can be moved by crane, the gas bottle must be removed

before crane transport.

When moving and setting up the transport vehicle, it is only secure against falling to an

angle of 10°

°°

°. Special attention should be paid to the fact that, when the machine is moved,

additional danger results from obstacles on the floor as these can cause additional tilting

moments.

Comprehensive and additional welding safety precautions can be found in the operating

instructions for our welding machines. A list of the standards and specifications currently

in force can also be found in these instructions.

Repair and modifications may only carried out by authorised, trained, specialist staff.

The warranty becomes null and void in the event of unauthorised interference.

Safety instructions

S / 2

Notes on the use of these operating instructions

Our operating instructions will provide you with an introduction into the safe use of the

machine.

Therefore please read them carefully and only start work when you are familiar with them.

These operating instructions are arranged into chapters.

To help you find your way around more quickly, in the margins you will occasionally see symbols

along with the sub-headings. These symbols refer to particularly important passages of text which

are graded as follows depending on their importance:

(Note): Applies to technical peculiarities which must be observed by the user.

(Warning): Applies to working and operating procedures which must be carefully

followed to avoid damaging or destroying the machine.

(Caution): Applies to working and operating procedures which must be carefully

followed to avoid endangering people and includes the "Warning" symbol.

Instructions and lists detailing step-by-step actions in given situations can be recognised by bullet

points, e.g.:

•Insert plug of welding current lead into socket (chap. 5, G2) and lock.

Meaning of the diagram descriptions:

e.g. (C1) means: Item C / figure 1 in the relevant chapter

e.g. (chap. 3, C1) means: in chapter 3 Item C / figure 1

1 Technical data

1/1

TROLLY 70-1 TROLLY 70-2 TROLLY 70-2

DF TROLLY 70-3 TROLLY 70-3

Dimensions

(LxWxH) in mm 1050x500x865 1050x500x1100 1050x500x1100 1050x500x1325 1050x500x1325

Weight without

accessories approx. 44kg approx. 46kg approx. 49kg approx. 47kg approx. 50kg

Constructed to

standards EN 60974 / IEC 60974 / VDE 0544 Chap. 14

2 Description

2/1

2.1 General

•Mobile, cranable

•Steady and stable design due to the welded construction

•Building site, assembly and workshop use

•Brackets for all the necessary components

Fig. 2/1 e.g. Trolly 70-2

complete with equipment Fig. 2/2 e.g. Trolly 70-3 DF

complete with equipment

2 Description

2/2

2.2 Overview

TROLLY 70-1 70-2 1) 70-2 DF 1) 70-3 2) 70-3 DF 2)

Brackets for the following welding machines, components, incl. torches, tube packages, accessories and filler metals

Welding machine/s TRITON

260 TRITON,

SIRION:

400, 500;

PHOENIX: 300,

400, 500

1 power source: E.g. TRITON 400, 500

SIRION 400, 500

PHOENIX 300, 400, 500

Module/s COOL

30 U20 - 1 module, e.g. COOL 70 U40 /41 2 modules, e.g. COOL 70 U40 /41 und MULTIVOLT 70-

500

Wire feed unit WELDON/ PHOENIX

DRIVE 4/ DRIVE 4L WELDON/ PHOENIX

DRIVE 4/ DRIVE 4L

Gas cylinder/s 1 121 2

Option required

Opt. PHOENIX 300 holding

plate 092-001651-00000 092-001651-00000 092-001651-00000 092-001651-00000 092-001651-00000

Opt. TRITON 260 holding plate 092-001652-00000 3) --- -

Fully fitted; item no. 090-008103-00000 090-008089-00000 - - -

For fitting; item no. 090-008155-00000 090-008156-00000 090-008157-00000 090-008158-00000 090-008159-00000

1) Transport only permitted with one power source and one module; 2) Transport only permitted with one power source and two modules; 3) TRITON 260 without cooling

moduel, no holding plate option required

2 Description

2/3

2.3 Equipment

I1 J1

Fig. 2/3 e.g. Trolly 70-2

Item Description

A1 Fixing points for crane transportation

B1 Brackets for wire feed units WELDON DRIVE 4 and PHOENIX DRIVE 4

C1 Hook for holding accessories, such as welding torches

D1 Intermediate tube package strain relief

E1 Exterior bores for housing the rubber feet, e.g. on the following units:

COOL 71U40/41; MULTIVOLT 70-500; TRITON 400/500; SIRION 400/500; PHOENIX

300/400/500 (chap. 4.3)

F1 Interior bores for housing the rubber feet, e.g. on the following units:

COOL 30U20; TRITON 260 (chap. 4.3)

G1 Guide castors

H1 Holding plate with brackets for fixing the units

I1 Fixed castors

J1 Carrier plate for gas cylinder

K1 Securing chain fixing point for gas cylinder

L1 Clamping plate for housing the welding machine handle

M1 Press arbor retainer

N1 Press arbor for housing the wire feed units WELDON DRIVE 4L or

PHOENIX DRIVE 4L

3 Assembly / fitting

3/1

3.1 Individual parts

234 567

Fig. 3/1 Trolly 70-2, disassembled

Fig.3/2 Trolly 70-2, fully fitted

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