Exmark 116-8430 Bedienungsanleitung

116-8430

OPERATORCONTROLLED

DISCHARGE-HAND

ForWideAreaWalk-Behind

andVantageModels

SerialNo.313,000,000&Higher

PartNo.4503-683Rev.A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Exmarkreservestherighttomakechangesor

addimprovementstoitsproductsatanytime

withoutincurringanyobligationtomakesuch

changestoproductsmanufacturedpreviously.

Exmark,oritsdistributorsanddealers,accept

noresponsibilityforvariationswhichmaybe

evidentintheactualspecicationsofitsproducts

andthestatementsanddescriptionscontained

inthispublication.

IndustrialParkBox808

Beatrice,NE683102

Contactusatwww.Exmark.com.

PrintedintheUSA

AllRightsReserved

Introduction

CONGRATULATIONSonthepurchaseofyour

Exmarkequipment.Thisproducthasbeencarefully

designedandmanufacturedtogiveyouamaximum

amountofdependabilityandyearsoftrouble-free

operation.

Thismanualcontainsoperating,maintenance,

adjustment,andsafetyinstructionsforyourExmark

equipment.

BEFOREOPERATINGYOUREQUIPMENT,

CAREFULLYREADTHISMANUALINITS

ENTIRETY.

Byfollowingtheoperating,maintenance,and

safetyinstructions,youwillprolongthelifeofyour

equipment,maintainitsmaximumefciency,and

promotesafeoperation.

Important:Tomaximizesafety,performance,

andproperoperationofthismachine,itis

essentialthatalloperatorscarefullyreadand

fullyunderstandthecontentsoftheOperator’s

manualprovidedwiththeproduct.Safe

operationofExmarkequipmentisessential.

Failuretocomplywiththeoperatinginstructions

orreceivepropertrainingmayresultininjury.

Gotohttp://www.Exmark.comforadditional

safeoperationinformation,suchassafetytips,

trainingmaterials,andOperator’smanuals.

Ifadditionalinformationisneeded,orshould

yourequiretrainedmechanicservice,contactyour

authorizedExmarkequipmentdealerordistributor.

AllExmarkequipmentdealersanddistributorsare

keptinformedofthelatestmethodsofservicing

andareequippedtoprovidepromptandefcient

serviceintheeldorattheirservicestations.They

carryamplestockofservicepartsorcansecurethem

promptlyforyoufromthefactory.

AllExmarkpartsarethoroughlytestedandinspected

beforeleavingthefactory,however,attentionis

requiredonyourpartifyouaretoobtainthefullest

measureofsatisfactionandperformance.

Wheneveryouneedservice,genuineExmarkparts,

oradditionalinformation,contactanAuthorized

ServiceDealerorExmarkCustomerService.

Forcompletewarrantydetails,see

http://www.Exmark.com.Youmayalsocall

us402-223-6375torequestawrittencopyofthe

product’swarranty.

Contents

Introduction...........................................................3

Safety.....................................................................5

SafetyAlertSymbol.........................................5

SafeOperatingPractices..................................5

SafetyandInstructionalDecals.......................7

Setup......................................................................8

ProductOverview.................................................14

Operation..............................................................15

OpeningtheDischargeGate...........................15

ClosingtheDischargeGate.............................16

RemovingtheOperatorControlled

DischargeAccessory..................................16

Maintenance..........................................................18

RecommendedMaintenanceSchedule(s)............18

PeriodicMaintenance........................................18

CheckforLooseHardware.............................18

CheckDischargeGateClosure........................18

Adjustments......................................................18

HandleAdjustment........................................18

DischargeGateAdjustment............................19

Troubleshooting....................................................21

Safety

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure1)isusedbothin

thismanualandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoid

accidents.

Thissymbolmeans:ATTENTION!BECOME

ALERT!YOURSAFETYISINVOLVED!

g000502

Figure1

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituations

andwillbefollowedbythewordDANGER,

WARNING,orCAUTION.

DANGER:Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,Willresultindeathor

seriousinjury.

WARNING:Indicatesapotentiallyhazardous

situationwhich,ifnotavoided,Couldresultindeath

orseriousinjury.

CAUTION:Indicatesapotentiallyhazardous

situationwhich,ifnotavoided,Mayresultinminor

ormoderateinjury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizes

generalinformationworthyofspecialattention.

SafeOperatingPractices

Training

•ReadthemowerandOperatorControlled

DischargeOperator’sManualsandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readthemanualsitistheowner’sresponsibilityto

explainthismaterialtothem;otherlanguagesmay

beavailableonthewebsite.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperate

orservicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Onlyadultsandmatureteenagersshouldoperate

amower,andevenmatureteenagersshouldhave

adultsupervision.Besureateenager:

1.hasreadandunderstandstheOperator's

Manualandrecognizestherisksinvolved;

2.issufcientlymaturetousecaution;and

3.isofsufcientsizeandweighttooperate

thecontrolscomfortablyandtomanagethe

mowerwithouttakingrisks.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor

herself,otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyandsafely

performthejob.Onlyuseonmachinesapproved

byExmark.

•Wearappropriateclothingincludingsafetyglasses,

substantialfootwear,andhearingprotection.Do

Notoperatewhenbarefootorwhenwearing

opensandals.

CAUTION

ThismachinethattheOperatorControlled

Dischargeaccessoryattachestoproduces

soundlevelsinexcessof85dBAatthe

operator’searandcancausehearingloss

throughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,

bones,andotherforeignobjectswhichcanbe

thrownbythemachineandmaycausepersonal

injurytotheoperatororbystanders.

Operation

•Operateonlyindaylightorgoodarticiallight,

keepingawayfromholesandhiddenhazards.

Safety

•Nevermowwiththedischargedeectorraised,

removedoralteredunlessthereisagrass

collectionsystemormulchkitinplaceand

workingproperly.

•Parkmachineonlevelground.Stopengine,wait

forallmovingpartstostop,removekeyand

engageparkingbrake:

–Beforechecking,cleaningorworkingonthe

mower.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemowerfor

damageandmakerepairsbeforerestarting

andoperatingthemower).

–Beforeclearingblockages.

–Wheneveryouleavethemower.

WARNING

Hands,feet,hair,clothing,oraccessoriescan

becomeentangledinrotatingparts.Contact

withtherotatingpartscancausetraumatic

amputationorseverelacerations.

•DoNotoperatethemachinewithout

guards,shields,andsafetydevicesinplace

andworkingproperly.

•Keephands,feet,hair,jewelry,orclothing

awayfromrotatingparts.

•NEVERcarrypassengers.DONOToperate

themowerwhenpeople,especiallychildren,or

petsareinthearea.

MaintenanceandStorage

•DisengagePTO,setparkingbrake,stopengine

andremovekeyordisconnectsparkplugwire.

Waitforallmovementtostopbeforeadjusting,

cleaningorrepairing.

•Usecarewhencheckingblades.Wraptheblade(s)

orweargloves,andusecautionwhenservicing

them.Onlyreplacedamagedblades.Never

straightenorweldthem.

•Keepallguards,shieldsandallsafetydevicesin

placeandinsafeworkingcondition.

•Checkallboltsfrequentlytomaintainproper

tightness.

•Frequentlycheckforwornordeteriorating

componentsthatcouldcreateahazard.

WARNING

Removalormodicationoforiginalequipment,

partsand/oraccessoriesmayalterthewarranty,

controllability,andsafetyofthemachine.

Unauthorizedmodicationstotheoriginal

equipmentorfailuretouseoriginalExmark

partscouldleadtoseriousinjuryordeath.

Unauthorizedchangestothemachine,engine,

fuelorventingsystem,mayviolateapplicable

safetystandardssuchas:ANSI,OSHAand

NFPAand/orgovernmentregulationssuchas

EPAandCARB.

Safety

SafetyandInstructionalDecals

•Keepallsafetysignslegible.Removeallgrease,

dirtanddebrisfromsafetysignsandinstructional

labels.

•Replaceallworn,damaged,ormissingsafety

signs.

•Whenreplacementcomponentsareinstalled,be

surethatcurrentsafetysignsareafxedtothe

replacedcomponents.

•Ifanattachmentoraccessoryhasbeeninstalled,

makesurecurrentsafetysignsarevisible.

•Newsafetysignsmaybeobtainedfrom

yourauthorizedExmarkequipmentdealeror

distributororfromExmarkMfg.Co.Inc.

•Safetysignsmaybeafxedbypeelingoffthe

backingtoexposetheadhesivesurface.Apply

onlytoaclean,drysurface.Smoothtoremove

anyairbubbles.

•Familiarizeyourselfwiththefollowingsafetysigns

andinstructionlabels.Theyarecriticaltothesafe

operationofyourExmarkcommercialmower.

decal126-8164

126-8164

1.Close2.Open

decal116-8559

116-8559

1.Warning–stayawayfrommovingparts;keepallguards

inplace.

Setup

InstallingOperatorControlledDischarge

AccessoryonMowerDeck

For32and36inchWalk-BehindsorVantage48,52,

and60units(NotrequiredonVantage36units):Use

ahammerandchiseltoknockoutthestandardtab,

asshowninFigure2,beforestartingtheinstallation

instructions.Knockingoutthetaballowsthe

OperatorControlledDischargeaccessoryframetot

properlytothesedecks.

Checkthelocationofthemountingpinasshownin

Figure2.Ifnecessary,removetheboltandmounting

pinandplaceitintothecorrectlocation.Reinstallthe

bolttosecurethemountingpin.

g019956

Figure2

1.LatchpositionforallVantageunits

2.Latchpositionforallwalk-behinds

3.Standardknockouttab

4.Extendedknockouttab—notusedonVantageor

walk-behinds

5.Bolt

6.PinlocationforVantage36and60inchunits

7.Pinlocationforallwalk-behindunitsandVantage48

and52inchunits

8.Mountingpin

9.Breakofftabs/BlockergatetrimforViking,Metro,and

Vantage36

1.Flipuptheexistingdischargedeector.

Important:TheOperatorControlled

Dischargeaccessorycomeswithitsown

dischargedeector.WhenusingtheOperator

ControlledDischargeaccessory,Exmark

recommendstheoriginaldischargedeector

toremaininstalledontheunitandinthe

ippedupposition.Therearesomeinstances

wheretheexistingdischargedeectormust

beremovedwheninstallingtheOperator

ControlledDischargeaccessory.Ifthe

originaldischargedeectorisremovedduring

theOperatorControlledDischargeaccessory

installation,retainthedischargedeector

anditshardwareforreinstallationoncethe

OperatorControlledDischargeaccessoryis

removed.

g020071

Figure3

1.Flipupdischarge

deector

3.OperatorControlled

Dischargeaccessory

assembly

2.Mountingpininserted

intodecktube

4.Rotate

2.InstalltheOperatorControlledDischarge

accessoryassembly.

•For32and36inchWalk-Behindsor

Vantage48,52,and60units:Insertthe

mountingpinintothetubeweldedtothe

rearcornerofthedeck(seeFigure2forpin

location).

•ForVantage36units:InstalltheAdapterKit

P/N116-7042priortoinstallingtheOperator

ControlledDischargeaccessoryassembly(see

Figure4).Ifthecontrolcableisattached

tothegateandframeassembly,loosenand

removetheknobsecuringthecablemount

brackettotheOCDassembly.Liftand

removethecablemountbracket.Figure5.

Setup

g020057

Figure4

Vantage36

1.Flipupdischarge

deector

3.OperatorControlled

Dischargeaccessory

assembly

2.Adapterkit

g020058

Figure5

Vantage36

1.Hairpin

2.Cablebulkheadjamnuts

3.Cover(hiddenforclarity)

4.Knob

5.RHfrontdeckliftbracketclearancehole

3.Pivottheassemblytowardsthedeck.Thefront

pinshouldengageintotheslotinthedeckor

adapterasshowninFigure6.

g020069

Figure6

1.Latch3.Frontpin

2.OperatorControlled

Dischargeaccessory

assembly

4.Slot

•Ifthefrontpindoesnotengageintheslot

inthedeckoradapter,loosenorcompletely

removethehardwareinthegatelinkframe

asshowninFigure7.Positionthegatelink

framesothatthefrontpinalignswiththeslot.

Reinstallhardware,ifremoved,andtighten.

Pivottheassemblytowardsthedeckand

engagethefrontpinintotheslot.

g020070

Figure7

1.Gatelinkframe4.Shim(storageposition)

2.Adjustmentslots5.Pivotmountassembly

3.Hardware6.Shim(installedposition)

•Duetomanufacturingvariance,thegate

linkframemaynotcloseandhavecomplete

contactallaroundthedischargeopening.

Anygapsaretobeminimized.Iftherearof

thegatelinkframecontactsthemowerdeck

whilerotatingittowardsthedeckcreatinga

gapatthefront,usethestepsbelowtoinstall

Setup

ashim.Ifthegatelinkframehascomplete

contactallaroundthedischargeopening,the

shimisnotnecessary.Itcanremaininthe

storagepositionforpotentiallateruseon

othermowerdecks.

A.Removetheshimlocatedonthefrontof

thegatelinkframeandlooselyreinstallthe

nut.

B.Loosenthenutontheleftadjustmentslot

ofthegatelinkframe.

C.Installtheshimbetweenthegatelink

frameandthepivotmountassembly.

Positionthecentertaboftheshim

betweenthetwomountingboltsasshown

inFigure7.

D.Tightenhardware.

4.Rotatethelatchdownwardtolocktheassembly

inthisposition(referenceFigure6).Adjustthe

tensiononthelatchtoholdtheassemblyupto

thedeck,yetallowforreleasebyhand.Tension

canbeadjustedbytighteningorlooseningthe

hardwarethatretainsthelatch.

5.OnVantage36inchdecks,loosenoneofthejam

nutsonthecablebulkheadandremovethecable

fromthecablemountbracket.Routethecable

throughtheclearanceholeintheRHfrontdeck

liftbracket(seeFigure5).Reattachthecable,

insertthehairpin,andtightenthejamnuts.

Ifthedischargegatedoesnotcloseatagainst

thedischargeopening,seetheDischargeGate

AdjustmentsectioninAdjustments.

6.Installthemountingbrackettotheunit.

•ForallWalk-BehindUnitsexceptVantage:

A.Positionthemountingbracketvertically,

withthewideopeningofthebracket

pointedupward,andinstallonthefrontof

theunitasshowninFigure8.

g011360

Figure8

1.Drill3.Mountingbracket

2.5/16-18x5/8inch

carriagebolt

4.5/16inchnylocnut

B.Usingthemountingbracketasatemplate,

markthetwoholelocationsonthefront

paneloftheunit(seeFigure8).Makesure

therewillberoomtotightenthenuton

theupperhole,ontheundersideofthe

frontpanel.

C.Drilltwo11/32inchdiameterholeson

thefrontpanelasshowninFigure8.

D.Alignthetwoholesinthemounting

bracketwiththefrontpaneloftheunit.

Install5/16-18x5/8inchcarriagebolt

throughtheupperholeandsecurewith

5/16inchnylocnut.

E.Insertthehandleassemblyintothe

mountingbracketasshowninFigure9.

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