Exmark 135-2532 Bedienungsanleitung

135-2532

OPERATORCONTROLLED

DISCHARGE-HAND

ForPioneerModelsSerialNos.

920,000&Higher

ForRadiusModelsSerialNos.

400,000,000&Higher

PartNo.4503-668Rev.A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Exmarkreservestherighttomakechangesor

addimprovementstoitsproductsatanytime

withoutincurringanyobligationtomakesuch

changestoproductsmanufacturedpreviously.

Exmark,oritsdistributorsanddealers,accept

noresponsibilityforvariationswhichmaybe

evidentintheactualspecicationsofitsproducts

andthestatementsanddescriptionscontained

inthispublication.

IndustrialParkBox808

Beatrice,NE683102

Contactusatwww.Exmark.com.

PrintedintheUSA

AllRightsReserved

Introduction

CONGRATULATIONSonthepurchaseofyour

Exmarkequipment.Thisproducthasbeencarefully

designedandmanufacturedtogiveyouamaximum

amountofdependabilityandyearsoftrouble-free

operation.

Thismanualcontainsoperating,maintenance,

adjustment,andsafetyinstructionsforyourExmark

equipment.

BEFOREOPERATINGYOUREQUIPMENT,

CAREFULLYREADTHISMANUALINITS

ENTIRETY.

Byfollowingtheoperating,maintenance,and

safetyinstructions,youwillprolongthelifeofyour

equipment,maintainitsmaximumefciency,and

promotesafeoperation.

Important:Tomaximizesafety,performance,

andproperoperationofthismachine,itis

essentialthatalloperatorscarefullyreadand

fullyunderstandthecontentsoftheOperator’s

manualprovidedwiththeproduct.Safe

operationofExmarkequipmentisessential.

Failuretocomplywiththeoperatinginstructions

orreceivepropertrainingmayresultininjury.

Gotohttp://www.Exmark.comforadditional

safeoperationinformation,suchassafetytips,

trainingmaterials,andOperator’smanuals.

Ifadditionalinformationisneeded,orshould

yourequiretrainedmechanicservice,contactyour

authorizedExmarkequipmentdealerordistributor.

AllExmarkequipmentdealersanddistributorsare

keptinformedofthelatestmethodsofservicing

andareequippedtoprovidepromptandefcient

serviceintheeldorattheirservicestations.They

carryamplestockofservicepartsorcansecurethem

promptlyforyoufromthefactory.

AllExmarkpartsarethoroughlytestedandinspected

beforeleavingthefactory,however,attentionis

requiredonyourpartifyouaretoobtainthefullest

measureofsatisfactionandperformance.

Wheneveryouneedservice,genuineExmarkparts,

oradditionalinformation,contactanAuthorized

ServiceDealerorExmarkCustomerService.

Forcompletewarrantydetails,see

http://www.Exmark.com.Youmayalsocall

us402-223-6375torequestawrittencopyofthe

product’swarranty.

Contents

Introduction...........................................................3

Safety.....................................................................5

SafetyAlertSymbol.........................................5

SafeOperatingPractices..................................5

SafetyandInstructionalDecals.......................7

Setup......................................................................8

PreparingtheOperatorControlled

DischargeAccessoryforInstallation............8

InstallingOperatorControlledDischarge

Accessory....................................................8

AdjustingtheOperatorControlled

DischargeAccessory..................................10

ProductOverview.................................................11

Operation..............................................................12

OpeningtheDischargeGate...........................12

ClosingtheDischargeGate.............................12

RemovingtheOperatorControlled

DischargeAccessory..................................12

Maintenance..........................................................14

RecommendedMaintenanceSchedule(s)............14

PeriodicMaintenance........................................14

CheckforLooseHardware.............................14

CheckDischargeGateClosure........................14

Adjustments......................................................14

HandleAdjustment........................................14

DischargeGateAdjustment............................15

Troubleshooting....................................................17

Safety

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure1)isusedbothin

thismanualandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoid

accidents.

Thissymbolmeans:ATTENTION!BECOME

ALERT!YOURSAFETYISINVOLVED!

g000502

Figure1

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituations

andwillbefollowedbythewordDANGER,

WARNING,orCAUTION.

DANGER:Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,Willresultindeathor

seriousinjury.

WARNING:Indicatesapotentiallyhazardous

situationwhich,ifnotavoided,Couldresultindeath

orseriousinjury.

CAUTION:Indicatesapotentiallyhazardous

situationwhich,ifnotavoided,Mayresultinminor

ormoderateinjury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizes

generalinformationworthyofspecialattention.

SafeOperatingPractices

Training

•ReadthemowerandOperatorControlled

DischargeOperator’sManualsandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readthemanualsitistheowner’sresponsibilityto

explainthismaterialtothem;otherlanguagesmay

beavailableonthewebsite.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperate

orservicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Onlyadultsandmatureteenagersshouldoperate

amower,andevenmatureteenagersshouldhave

adultsupervision.Besureateenager:

1.hasreadandunderstandstheOperator's

Manualandrecognizestherisksinvolved;

2.issufcientlymaturetousecaution;and

3.isofsufcientsizeandweighttooperate

thecontrolscomfortablyandtomanagethe

mowerwithouttakingrisks.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor

herself,otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyandsafely

performthejob.Onlyuseonmachinesapproved

byExmark.

•Wearappropriateclothingincludingsafetyglasses,

slip-resistantfootwear,andhearingprotection.

CAUTION

ThismachinethattheOperatorControlled

Dischargeaccessoryattachestoproduces

soundlevelsinexcessof85dBAatthe

operator’searandcancausehearingloss

throughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,

bones,andotherforeignobjectswhichcanbe

thrownbythemachineandmaycausepersonal

injurytotheoperatororbystanders.

Operation

•Operateonlyindaylightorgoodarticiallight,

keepingawayfromholesandhiddenhazards.

•Nevermowwiththedischargedeectorraised,

removedoralteredunlessthereisagrass

Safety

collectionsystemormulchkitinplaceand

workingproperly.

•Parkmachineonlevelground.Stopengine,wait

forallmovingpartstostop,removekeyand

engageparkingbrake:

–Beforechecking,cleaningorworkingonthe

mower.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemowerfor

damageandmakerepairsbeforerestarting

andoperatingthemower).

–Beforeclearingblockages.

–Wheneveryouleavethemower.

WARNING

Hands,feet,hair,clothing,oraccessoriescan

becomeentangledinrotatingparts.Contact

withtherotatingpartscancausetraumatic

amputationorseverelacerations.

•DoNotoperatethemachinewithout

guards,shields,andsafetydevicesinplace

andworkingproperly.

•Keephands,feet,hair,jewelry,orclothing

awayfromrotatingparts.

•NEVERcarrypassengers.DONOToperate

themowerwhenpeople,especiallychildren,or

petsareinthearea.

MaintenanceandStorage

•DisengagePTO,setparkingbrake,stopengine

andremovekeyordisconnectsparkplugwire.

Waitforallmovementtostopbeforeadjusting,

cleaningorrepairing.

•Usecarewhencheckingblades.Wraptheblade(s)

orweargloves,andusecautionwhenservicing

them.Onlyreplacedamagedblades.Never

straightenorweldthem.

•Keepallguards,shieldsandallsafetydevicesin

placeandinsafeworkingcondition.

•Checkallboltsfrequentlytomaintainproper

tightness.

•Frequentlycheckforwornordeteriorating

componentsthatcouldcreateahazard.

WARNING

Removalormodicationoforiginalequipment,

partsand/oraccessoriesmayalterthewarranty,

controllability,andsafetyofthemachine.

Unauthorizedmodicationstotheoriginal

equipmentorfailuretouseoriginalExmark

partscouldleadtoseriousinjuryordeath.

Unauthorizedchangestothemachine,engine,

fuelorventingsystem,mayviolateapplicable

safetystandardssuchas:ANSI,OSHAand

NFPAand/orgovernmentregulationssuchas

EPAandCARB.

Safety

SafetyandInstructionalDecals

•Keepallsafetysignslegible.Removeallgrease,

dirtanddebrisfromsafetysignsandinstructional

labels.

•Replaceallworn,damaged,ormissingsafety

signs.

•Whenreplacementcomponentsareinstalled,be

surethatcurrentsafetysignsareafxedtothe

replacedcomponents.

•Ifanattachmentoraccessoryhasbeeninstalled,

makesurecurrentsafetysignsarevisible.

•Newsafetysignsmaybeobtainedfrom

yourauthorizedExmarkequipmentdealeror

distributororfromExmarkMfg.Co.Inc.

•Safetysignsmaybeafxedbypeelingoffthe

backingtoexposetheadhesivesurface.Apply

onlytoaclean,drysurface.Smoothtoremove

anyairbubbles.

•Familiarizeyourselfwiththefollowingsafetysigns

andinstructionlabels.Theyarecriticaltothesafe

operationofyourExmarkcommercialmower.

decal126-8164

126-8164

1.Close2.Open

decal116-8559

116-8559

1.Warning–stayawayfrommovingparts;keepallguards

inplace.

Setup

PreparingtheOperator

ControlledDischarge

AccessoryforInstallation

Important:TheOperatorControlledDischarge

accessorycomeswithitsowndischargedeector.

WhenusingtheOperatorControlledDischarge

accessory,Exmarkrecommendstheoriginal

mowerdischargedeectortoremaininstalledon

theunitandintheippedupposition.There

aresomeinstanceswheretheexistingdischarge

deectormustberemovedwheninstallingthe

OperatorControlledDischargeaccessory.Ifthe

originalmowerdischargedeectorisremoved

duringtheOperatorControlledDischarge

accessoryinstallation,retainthedischarge

deectoranditshardwareforreinstallationonce

theOperatorControlledDischargeaccessoryis

removed.

1.Useahammerandchiseltoknockoutthe

standardtab,asshowninFigure2,beforestarting

theinstallationinstructions.Knockingoutthe

taballowstheOperatorControlledDischarge

accessoryframetotproperlytothesedecks.

2.Checkthelocationofthemountingpinas

showninFigure2.Ifnecessary,removethebolt

andmountingpinandplaceitintothecorrect

location.Reinstallthebolttosecurethemounting

pin.

g220245

Figure2

1.Latchposition

2.Mountingpin

3.Standardknockouttab

4.Extendedknockouttab

5.Bolt

6.PinlocationforRadius48inchsidedischargeunits

7.PinlocationforRadius52and60inchsidedischarge

units

InstallingOperator

ControlledDischarge

Accessory

1.Lowerthedecktothelowestsettingandremove

theoorpan.

2.Positionthebracketverticallyonthesupport

bracketwiththenarrowendpointingdownwards

asshowninFigure3.Alignthetwoholesin

themountingbracketwiththesupportbracket.

Install5/16–18x5/8inchcarriageboltand5/16

inchnylocnutinthetophole.

Setup

g036929

Figure3

1.Clevispin

2.3/8-16x1inchself-tappingscrews

3.Mountingbracket

4.Supportbracket

5.5/16inchnylocnut

6.Cotterhairpin

3.Insertthehandleassemblyintothemounting

bracket.

4.Inserttheclevispinthroughthehandleassembly

hole,intothebottomholeofthemounting

bracketandthroughthepanelofthesupport

bracket.Securethehandleassemblywithacotter

hairpin.

5.Withthemowerdischargedeectorinthedown

position,securethehandlebrackettotheRH

frameusingtwo3/8–16x1inchself-tapping

screwsasshowninFigure4.

g036880

Figure4

1.Handlebracketassembly

2.3/8-16x1inchself-tappingscrews

3.RHframeholes

6.Flipuptheexistingdischargedeector.

7.For48inchModelsOnly:Anadditionalspacer

bracketmustbeinstalledbetweenthemounting

pinbracketandtheOperatorControlled

Dischargeaccessoryassemblyasshownin

Figure5.

g220306

Figure5

48InchModelsOnly

1.3/8-16x1inchcarriage

bolt

3.Spacerbracket

2.Mountingpinbracket4.3/8inchnylocnut

Setup

A.Removeandretainthemountingpin

bracketanditshardwarefromtheOperator

ControlledDischargeaccessoryassembly.

B.Installthespacerbracketbetweenthe

OperatorControlledDischargeaccessory

assemblyandthemountingpinbracketusing

thehardwareretainedinthepreviousstepand

two3/8-16x1inchcarriageboltsand3/8inch

nylocnutsasshowninFigure5.Donotfully

tightenhardwareuntilallt-upadjustments

havebeenmade(seeAdjustingtheOperator

ControlledDischargeAccessorysection).

8.Insertthemountingpinintothetubeweldedto

therearcornerofthedeck(seeFigure2forpin

location).

9.Pivottheassemblytowardsthedeck.Thefront

pinshouldengageintotheslotinthedeck.

g020069

Figure6

1.Latch3.Frontpin

2.OperatorControlled

Dischargeaccessory

assembly

4.Slot

Note:Ifthefrontpindoesnotengageorthe

gatelinkframedoesnotcompletelyclose,see

AdjustingtheOperatorControlledDischarge

Accessorysection.

10.Routethecablebetweenthedeckandtheframe.

Usingtwovelcrostrapssecurethecabletothe

frontandreardeckliftshaftsasshowninFigure7.

g036885

Figure7

1.Securecabletorear

deckliftshaft

2.Securecabletofront

deckliftshaft

11.Reinstalltheoorpan.

AdjustingtheOperator

ControlledDischarge

Accessory

•Ifthefrontpindoesnotengageintheslotinthe

deckoradapter,loosenorcompletelyremove

thehardwareinthegatelinkframeasshownin

Figure8.Positionthegatelinkframesothatthe

frontpinalignswiththeslot.Reinstallhardware,if

removed,andtighten.Pivottheassemblytowards

thedeckandengagethefrontpinintotheslot.

g020070

Figure8

1.Gatelinkframe4.Shim(storageposition)

2.Adjustmentslots5.Pivotmountassembly

3.Hardware6.Shim(installedposition)

•Duetomanufacturingvariance,thegatelink

framemaynotcloseandhavecompletecontact

allaroundthedischargeopening.Anygapsareto

beminimized.Iftherearofthegatelinkframe

contactsthemowerdeckwhilerotatingittowards

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